Physical and Cooking Quality of Spaghetti Made from Whole Wheat Durum

The effects of cultivar on dough properties of ground whole wheat durum, and the effects of cultivar and drying temperature on the physical and cooking quality of spaghetti made from semolina and whole wheat were evaluated. Rankings of cultivars based on dough properties were similar for whole wheat and semolina. Dough made from whole wheat was weak and had poor stability. Whole wheat spaghetti had a rough reddish brown surface compared with the very smooth, translucent yellow color of spaghetti made from semolina. The reddish brown color of whole wheat spaghetti was enhanced by high‐temperature drying (70°C). Mechanical strength and cooking quality of spaghetti made from ground whole wheat or semolina varied with cultivar and with drying temperature. Compared with spaghetti made from semolina, whole wheat spaghetti had lower mechanical strength and cooked firmness and had greater cooking loss. Mechanical strength of whole wheat spaghetti was lower when dried at high temperature (70°C) than at low temperature (40°C). Conversely, the mechanical strength of spaghetti made from semolina was greater when dried at high temperature than at low temperature. Whole wheat and traditional spaghetti dried at high temperature had lower cooking losses than spaghetti dried at low temperature. When overcooked 6 min, firmness of spaghetti made from semolina or whole wheat was greater when dried at high temperature than at low temperature.     

Relationship Between Grain,Semolina, and Whole Wheat Flour Properties and the Physical and Cooking Qualities of Whole Wheat Spaghetti

Durum breeding programs need to identify raw material traits capable of predicting whole wheat spaghetti quality. Nineteen durum wheat (Triticum turgidum L. var. durum ) cultivars and 17 breeding lines were collected from 19 different environments in North Dakota and were evaluated for physical and cooking qualities of whole wheat spaghetti. Raw material traits evaluated included grain, semolina, and whole wheat flour characteristics. Similar to traditional spaghetti, grain protein content had a significant positive correlation with cooking quality of whole wheat spaghetti. Stepwise multiple regressions showed grain protein content, mixogram break time, and wet gluten were the predominant characteristics in predicting cooked firmness of whole wheat spaghetti.     

Physicochemical Changes in Nontraditional Pasta During Cooking

Physicochemical changes in the components of nontraditional spaghetti during cooking were reflected in the quality of the cooked product. Spaghetti formulations used were semolina (100%), whole wheat flour (100%), semolina/whole wheat flour (49:51), semolina/flaxseed flour (90:10), whole wheat flour/flaxseed flour (90:10), and semolina/whole wheat flour/flaxseed flour (39:51:10). Spaghetti quality was determined as cooking loss, cooked weight, and cooked firmness. Physicochemical analyses included total starch, starch damage, pasting properties, and protein quality and quantity of the flour mixes and spaghetti cooked for 0, 2, 4, 10, and 18 min. As cooking time progressed, total starch content decreased up to 5.7% units, starch damage increased up to 11.7% units, and both pasting parameters and protein solubility decreased significantly in all six formulations. Changes in the starch damage level, total starch content, and pasting properties of spaghetti correlated significantly (P < 0.05) with the cooking loss, cooked weight, and cooked firmness values recorded for the spaghetti. High levels of glutenin polymers and low levels of the albumin and globulin fractions were associated with low cooking losses and cooked weight and with high cooked firmness, indicating the involvement of these proteins in the cooked quality of nontraditional spaghetti.     

Effect of Single‐Pass and Multipass Milling Systems on Whole Wheat Durum Flour and Whole Wheat Pasta Quality

Single‐pass and multipass milling systems were evaluated for the quality of whole wheat durum flour (WWF) and the subsequent whole wheat (WW) spaghetti they produced. The multipass system used a roller mill with two purifiers to produce semolina and bran/germ and shorts (bran fraction). The single‐pass system used an ultracentrifugal mill with two configurations (fine grind, 15,000 rpm with 250 μm mill screen aperture; and coarse grind, 12,000 rpm with 1,000 μm mill screen aperture) to direct grind durum wheat grain into WWF or to regrind the bran fraction, which was blended with semolina to produce a reconstituted WWF. Particle size, starch damage, and pasting properties were similar for direct finely ground WWF and multipass reconstituted durum flour/fine bran blend and for direct coarsely ground WWF and multipass reconstituted semolina/coarse bran blend. The semolina/fine bran blend had low starch damage and had desirable pasting properties for pasta cooking. WW spaghetti was better when made with WWF produced using the multipass than single‐pass milling system. Mechanical strength was greatest with spaghetti made from the semolina/fine bran or durum flour/fine bran blends. The semolina/fine bran and semolina/coarse bran blends made spaghetti with high cooked firmness and low cooking loss.     

Pasta‐to‐Water Ratio,Hotplate Surface Temperature,and Beaker Material Affect Pasta Cooking Time and Cooked Quality

Three experiments were conducted to determine the influence of hotplate surface temperature (250, 300, 350, and 400°C), pasta‐to‐water ratio, and beaker material (glass versus stainless steel) on the final quality of cooked spaghetti. In all the experiments, 13, 20, 27, 33, and 48 g of pasta were cooked and its final quality measured as cooking loss, cooked weight, and cooked firmness. Cooking time was greater when cooked at 250 than 400°C, with 48 than 13 g of pasta, and with a glass than with a stainless steel vessel. Cooking loss, cooked weight, and cooked firmness were greater when cooked at 400 than 250°C, with 13 than 48 g of pasta, and with a stainless steel than with a glass vessel. Evidence of the effects of hotplate surface temperature, pasta‐to‐water ratio, and beaker material on pasta cooking time and cooked quality suggests that these parameters should be addressed in AACC International Approved Method 66‐50.01.     

Quality of Spaghetti Made from Full and Partial Waxy Durum Wheat

The waxy character is achieved in durum wheat (Triticum turgidum L. var. durum) when the granule‐bound starch synthase activity is eliminated. The result is a crop that produces kernels with no amylose in the starch. The presence of two Waxy loci in tetraploid wheat permits the production of two partial waxy wheat genotypes. Advanced full and partial waxy durum wheat genotypes were used to study the effect of waxy null alleles on pasta quality. Semolina from full and partial waxy durum wheats was processed into spaghetti with a semicommercial‐scale extruder, and pasta quality was evaluated. Cooked waxy pasta was softer and exhibited more cooking loss than pasta made from traditional durum cultivars. These features were attributed to lower setback of waxy starch as measured with the Rapid Visco Analyser. High cooking loss may be due to the lack of amylose‐protein interaction, preventing the formation of a strong protein network and permitting exudates to escape. Waxy pasta cooked faster but was less resistant to overcooking than normal pasta. Partial waxy pasta properties were similar to results obtained from wild‐type pasta. This indicates that the presence of a single pair of functional waxy genes in durum wheat was sufficient to generate durum grain with normal properties for pasta production. Waxy durum wheat is not suitable for pasta production because of its softening effect. However, this property may offer an advantage in other applications.     

Spelt (Triticum spelta L.) Pasta Quality: Combined Effect of Flour Properties and Drying Conditions

Three spelt genotypes (Rouquin, Redoute, and HGQ Rouquin= Rouquin improved for gluten quality), each characterized by either high or low protein content, were processed to manufacture spaghetti, which was dried at both low (60°C) and high temperature (90°C) to assess the effects of flour properties and drying conditions on spelt pasta quality. Protein content in the spelt flour was considered low at ≈11.4% db and high at ≈13.5% db. Gluten properties, assessed by SDS sedimentation and gluten index values and by alveograph and farinograph parameters varied widely, ranging from poor for Redoute to very good for HGQ Rouquin. Pasta quality was assessed by determining color (L*, a*, and b* values), furosine, and cooking quality (stickiness, bulkiness, firmness, and total organic matter [TOM]). Furosine and color (a* and b* values) were significantly influenced by the intensity of the drying process. TOM and organoleptic judgement (OJ) showed that spelt pastas dried at low temperature, independent of their protein levels, were very poor (TOM ≥ 2.7 g/100 g of dry pasta, OJ ≤ 40), except for HGQ Rouquin which was characterized by good gluten strength. On the other hand, the cooking quality of spelt pastas dried at high temperature showed good values (TOM ≤ 1.8 g/100 g of dry pasta, OJ ≥ 53). The combination of high protein content (≥13.5% db) and high‐temperature drying resulted in the production of satisfactory cooking quality pastas from spelt wheats (TOM ≤ 1.2 g/100 g of dry pasta, OJ ≥ 67).     

Influence of High‐Temperature Drying on Structural and Textural Properties of Durum Wheat Pasta

Starch and protein are the main polymeric ingredients of pasta and they determine the structural and textural properties of cooked pasta. The present investigation sought better understanding of the impact of high‐temperature (HT) drying on the starch and the protein fraction, and their role in structure and texture of pasta. Durum wheat spaghetti was prepared in a pilot‐plant installation. The drying conditions were selected for the HT phase at 80 or 100°C applied at high, intermediate, or low product moisture content. Spaghetti dried at 55°C served as a reference sample. The color of dry pasta was measured and the changes in the starch and protein fractions were determined by protein solubility, light microscopy, confocal scanning laser microscopy (CSLM), cooking tests, and texture measurements. HT drying at 100°C and low product moisture promoted browning of pasta. At the molecular level, HT drying promoted protein denaturation. At the microscopic level, HT drying contributed to a better preservation of the protein network and reduced swelling of starch and disintegration of granules. At the macroscopic level, HT drying enhanced the firmness of cooked pasta and reduced surface stickiness. In general, the changes were more pronounced by increasing the drying temperature from 80 to 100°C and by shifting the HT phase from an early to a late stage of the drying process. The drying conditions are determinant for the phase morphology of protein and starch in cooked pasta which, in turn, govern the textural properties of pasta.     

Bran Particle Size Influence on Pasta Microstructure,Water Distribution,and Sensory Properties

Whole wheat pasta offers improved nutritional value compared with regular pasta but lacks appeal to many consumers owing to its negative organoleptic properties, such as texture and taste. Various approaches have been studied to improve these properties in whole wheat products. Optimizing bran particle size showed its potential in noodles, but studies of its effects in pasta are scarce. Therefore, we produced spaghetti enriched with bran fractions similar in chemical composition but with varying median particle sizes of 90, 160, 370, and 440 µm. The effect of bran particles and their median size on dried and cooked pasta was studied by light microscopy and three‐dimensional magnetic resonance imaging. In general, bran particle size did not influence the macrostructure in cooked spaghetti. However, larger bran particles created a more heterogeneous microstructure in contrast to smaller particles and affected starch granule swelling. Sensory analysis indicated a preference for pasta containing smaller particles. Our results give new insight into the microstructural features responsible for the negative consumer appeal, and they could be used to guide future efforts in designing improved pasta formulations.     

Effect of Micronization of Maize on Quality Characteristics of Pasta

Currently, production of pasta that is either gluten‐free or having lower content of gluten, using low‐cost nonwheat cereals and legumes, is becoming increasingly popular worldwide. This is mainly done to increase the nutritional value and reduce the allergenicity of the product. The quality attributes of pasta prepared from micronized maize flour with additives such as guar gum (MPG) and a combination of guar and xanthan gum (MPGX) were compared with pasta prepared from unmicronized flour with guar gum (UMPG). The optimum cooking time for pasta in all three cases (UMPG, MPG, and MPGX) was 3 min. The cooked weight of pasta MPG and MPGX was less compared with UMPG, indicating limited water penetration during cooking. The solid loss of pasta ranged between 8 and 9.5% and was within acceptable levels (<12%). Micronization increased the firmness in MPG (3.7 N) and MPGX (4.5 N) compared with UMPG pasta (2.7 N). MPGX pasta exhibited improved texture, color, and overall acceptability compared with UMPG, and these quality attributes were also comparable to commercial wheat pasta. The study indicated that micronized maize flour with gums can be used in the preparation of maize pasta with good quality attributes.     

A Standardized Method for the Instrumental Determination of Cooked Spaghetti Firmness

A standardized method to determine cooked spaghetti firmness was developed. The effects of process and instrument variables were investigated and optimized to provide reproducible results between laboratories and to enable discrimination among samples with similar firmness characteristics. Commercial spaghetti samples of varying thickness were chosen to artificially create a range in firmness, and used to investigate the effect of a wide range of variables on cooked spaghetti firmness including sample preparation, cooking procedure, postcooking treatment, sample presentation, and instrument settings. Cooked spaghetti firmness determined using a TA‐XT2i texture analyzer was significantly affected by optimum cook time, postcook cooling, rest time, and crosshead speed (P < 0.001), as well as strand length, spaghetti to cooking water ratio, number of strands cut, and strand position (P < 0.05). Although previous work showed a reasonable correlation between laboratories when using in‐house methods (r = 0.85), the correlation improved to r = 0.96 when using the standardized method to analyze 29 commercially produced spaghetti samples. The Spearman rank correlation increased from r_s = 0.81 to r_s = 0.95, prestandardization and poststandardization, indicating greater agreement between laboratories in sample ranking.     

In Vitro Starch Digestibility of Gluten‐Free Spaghetti Based on Maize,Chickpea, and Unripe Plantain Flours

Gluten‐free and high indigestible carbohydrate food development is a topic that deserves investigation because of an increased focus on gluten intolerance and celiac disease and on metabolic disorders caused by overweight and obesity. Here, chickpea and maize flours were used as sources of protein and carbohydrate (because of the level used in the mixture) and unripe plantain as an indigestible carbohydrate source in composite gluten‐free spaghetti elaboration. The mixture of unripe plantain, chickpea, and maize was used at different levels to prepare spaghetti (samples S15Pla and S25Pla); control pasta was made of 100% semolina (S100Sem), and a 100% unripe plantain flour (S100Pla) pasta was also evaluated. In vitro amylolysis rate of fresh and stored (three and five days) spaghetti was assessed. The spaghetti with 100% unripe plantain (S100Pla) had higher resistant starch (RS) content than the control sample and the two cooked composite gluten‐free spaghettis (S15Pla, S25Pla), and RS further increased with the storage time. The plantain spaghetti (S100Pla) also had the highest rapidly digestible starch and the lowest slowly digestible starch contents; this pattern agrees with the hydrolysis rate, especially after cold storage. The stored S25Pla spaghetti showed the lowest hydrolysis rate and predicted glycemic index. Blending chickpea, maize, and unripe plantain flours represents a way to obtain gluten‐free spaghetti with high nondigestible carbohydrate content and slow digestion properties.     

Effect of Source and Proportion of Waxy Starches on Pasta Cooking Quality

Starches from the endosperm of three types of total‐waxy cereals (bread wheat, maize, and barley) were used in reconstitution studies of durum wheat semolinas to investigate the effect of waxy starch on pasta cooking quality. The chemical composition and the pasting and gelatinization properties of the starches used in this study were evaluated to define the functional properties of each waxy starch. The rheological properties of dough semolinas were evaluated by small‐scale mixograph. Spaghetti was prepared using a small‐scale pasta extruder and its cooking quality was assessed using a texture analyzer. Cooked pasta firmness, resilience, and stickiness were measured. The substitution of semolina starch with waxy starches from different sources changed the functional properties of dough and their pasta quality. A decrease in firmness was detected in all the semolinas reconstituted with waxy starches. An increase in stickiness was found when semolinas with waxy starch from wheat were evaluated. No improvement in pasta quality should be expected if the waxy character is introduced in durum wheat.     

Variation and Correlation of Protein Molecular Weight Distribution and Semolina Quality Parameters for Durum Genotypes Grown in North Dakota

This research assessed variation of protein molecular weight distribution (MWD) parameters and their correlations with quality characteristics of semolina samples that were obtained from durum genotypes grown in North Dakota. Sodium dodecyl sulfate buffer extractable and unextractable proteins in semolina were analyzed for MWD by size‐exclusion HPLC with a microbore column. ANOVA indicated that quantitative variations of all the HPLC protein fractions were significantly (P < 0.001) influenced by growing environments. The extractable and unextractable gluten proteins correlated differently with semolina gluten characteristics. Both gluten index and mixograph classification showed positive correlations (P < 0.05) with unextractable polymeric proteins and negative correlations (P < 0.05) with extractable gliadins and polymeric proteins. Quantitative variations of gluten proteins greatly influenced spaghetti cooking characteristics. Specifically, cooked spaghetti firmness (CSF) had high and positive simple linear correlations (P < 0.001) with quantity of gluten proteins in both extractable and unextractable fractions. However, a qualitative MWD parameter, percentage of the extractable gliadins in total protein, had a negative genotypic correlation with CSF (r = –0.81, P < 0.01), whereas percentage of the unextractable polymeric proteins had a positive genotypic correlation (r = 0.75, P < 0.01). Those two MWD parameters also showed significant (P < 0.05) variations for genotypes, indicating that they might be useful for screening durum genotypes for pasta cooking quality.     

Fractionation and reconstitution experiments provide insight into the role of gluten and starch interactions in pasta quality

Commercial durum wheat (Triticum durum desf.) semolina was fractionated into starch, gluten, and water extractables. Starch surface proteins and surface lipids were removed, and two starches with manipulated granule size distributions were produced to influence starch properties, affecting its interaction with other semolina components. Reconstituted spaghetti was made with untreated (control) or treated starches. The pasta made from the starting semolina material had lower cooking time and was of lower quality than the samples made from reconstituted material. This was not due to changes in gluten properties as a result of the first step of the fractionation process. For the reconstituted samples, starch interaction behavior was not changed after surface protein or surface lipid removal. Starch surface properties thus do not influence the starch interaction behavior, indicating that starch-gluten interaction in raw (uncooked) pasta is mainly due to physical inclusion. All reconstituted pasta samples also had generally the same cooking quality. It was concluded that the small changes in starch gelatinization behavior, caused by the above-mentioned starch modifications, are of little importance for pasta quality.     

Effect of β‐Glucan on Technological,Sensory, and Structural Properties of Durum Wheat Pasta

β‐Glucan is known to have valuable properties for preventative health and is finding widespread use in foods. This study investigated the benefit of adding a commercial source of β‐glucan, Barley Balance (BB) flour, as a functional ingredient in spaghetti. Durum wheat semolina was substituted with BB at levels of 7.5, 15, and 20%, from which spaghetti was prepared on a laboratory scale. The substitution of BB increased the β‐glucan content of semolina from 0.3 to 6% in uncooked and 8% in cooked pasta. Antioxidant activity (measured by 2,2‐diphenyl‐1‐picrylhydrazyl) increased with BB and did not decline significantly on processing and cooking. Compared with the control, 7.5% BB had no or minimal effect on pasta cooking loss, stickiness, water absorption, aroma, and sensory texture. However, at higher doses, pasta became less yellow and more brown, firmer, of inferior aroma, more rubbery, and chewy, but less floury to the mouth. The extent of starch digestion decreased with increasing quantities of BB, suggesting that BB may lower glycemic index, with microscopy data suggesting that this decrease was mediated through the development of a more intensive fiber or fiber/protein matrix retarding enzymatic access to starch granules.     

Influence of Gluten Proteins and Drying Temperature on the Cooking Quality of Durum Wheat Pasta

It is well known that gluten plays a major role in determining cooking quality in durum wheat pasta. This work is an attempt to systematically elucidate the role of gluten quantity and nature in determining cooking quality as a function of the drying cycle used in the manufacturing process. Gluten and starch were fractionated from two durum wheat cultivars possessing good and poor gluten quality. Either of them were then added back to the original base semolina to alter its protein content and to produce two semolina series with identical protein contents. Semolinas were processed into pasta and dried following three drying programs (low, medium, and high temperature). Cooking quality was determined with sensorial, chemical, and instrumental methods. The results indicate that optimum cooking time is governed by gluten quality. The positive effect on cooking quality of increasing gluten contents and of the application of HT drying is evident in weak gluten samples, but it is not significant in the strong gluten samples.     

Effects of Drying Processing Conditions on the Quality of Uncooked and Cooked Pasta Made Up of Nonconventional Raw Material

Drying process plays a fundamental role in pasta making. The greatest number of studies have been focused on the optimization of drying conditions for semolina pasta, and the obtained results have been applied in a similar way on pasta made up of nonconventional raw materials without considering a processing optimization. The aim of this research was to evaluate the influence of different drying treatments (low, medium, and high temperature) on the quality of uncooked and cooked soft wheat pasta enriched with oat flour. Results of total organic matter and dried residue showed no significant difference between samples dried by medium and high temperature treatments. Moreover, these last samples showed a slight improvement in cooking quality over samples dried at low temperature (total organic matter results were 1.31 versus 1.66 g/100 g of dried pasta). This study revealed that the improvement of cooking quality of pasta enriched with oat flour did not require the application of high drying temperature (>80°C) that involves a considerable consumption of energy and could favor the development of a Maillard reaction, decreasing quality characteristics of this kind of product.     

Effect of Cooking on Lignans Content in Whole‐Grain Pasta Made with Different Cereals and Other Seeds

Lignans are of increasing interest because of their potential anticarcinogenic, antioxidant, estrogenic, and antiestrogenic activities. In this work, mixed‐cereal pastas manufactured by adding 60% whole‐grain flours of different cereals (wheat, oat, rye, barley, and rice) to durum wheat semolina, a multigrain pasta with different grains (cereals, legumes, and flaxseed), and a traditional industrial durum wheat semolina were analyzed for their lignans content both in the raw and in the cooked state, ready for consumption. For raw mixed‐cereal pastas, total lignans were within the range 94.91–485.62 μg/100 g d.w. After cooking, total lignans losses of about 35.5, 18.31, and 5.46% were observed respectively in oat‐, rye‐, and rice‐added pastas, whereas increases of 5.74 and 13.62% were observed in barley‐added and whole durum wheat pastas. Interesting results were obtained for the multigrain pasta: the raw product exhibited a total lignans content of 9,686.17 ± 287.03 μg/100 g d.w., and the major contribution was given by secoisolariciresinol. This highest total lignans value resulted from its rich and varied composition in seeds of different origin, legumes, and flaxseed in particular. Our findings showed that mixed‐cereal and multigrain pastas can be considered a good source of lignans. The effect of cooking was not the same for each product, and it depended on the different lignans profile of each grain, on the different chemical structure of each lignan, and on the nature of the food matrix.     

Determination of free and bound phenolic compounds in buckwheat spaghetti by RP-HPLC-ESI-TOF-MS: effect of thermal processing from farm to fork

Nowadays there is considerable interest in the consumption of alternative crops as potential recipes for gluten-free products production. Therefore, the use of buckwheat for the production of gluten-free pasta has been investigated in the present study. RP-HPLC-ESI-TOF-MS has been applied for the separation and characterization of free and bound phenolic compounds in buckwheat flour and buckwheat spaghetti. Thus, 32 free and 24 bound phenolic compounds in buckwheat flour and spaghetti have been characterized and quantified. To the authors' knowledge, protochatechuic-4-O-glucoside acid and procyanidin A have been detected in buckwheat for the first time. The results have demonstrated a decrease of total free phenolic compounds from farm to fork (from flour to cooked spaghetti) of about 74.5%, with a range between 55.3 and 100%, for individual compounds. The decrease in bound phenols was 80.9%, with a range between 46.2 and 100%. The spaghetti-making process and the cooking caused losses of 46.1 and 49.4% of total phenolic compounds, respectively. Of the total phenolic compounds present in dried spaghetti, 11.6% were dissolved in water after cooking.