Study on the effects of reaction conditions on carboxymethyl cellulose nonwoven manufactured by wet-laid process

Carboxymethyl cellulose (CMC) has been used in medical area by virtue of their high water absorption property, bio-degradability, and biocompatibility. It has been mainly used as forms of gel, powder, and film due to the limitation in processability on textile structures, especially nonwoven. In this study we demonstrated wet-laid nonwoven process for viscose rayon and carboxymethylation to produce CMC nonwoven. The effects of process conditions, such as reaction time and amount of monochloroacetic acid (MCA) in carboxymethylation, were investigated in terms of the degree of substitution (DS), morphological properties and mechanical properties of the CMC nonwoven. Molar ratio of MCA to cellulose and etherification time played important roles in determining characteristics of CMC nonwoven. As DS increased, strength was improved while elongation decreased. Gel blocking behavior of CMC nonwoven with higher DS indicated the applicability of CMC nonwoven as wound dressing and adhesion prevention materials.     

Manufacturing and analyses of wet-laid nonwoven consisting of carboxymethyl cellulose fibers

Carboxymethyl cellulose (CMC) is a cellulose derivative having water-soluble property, biodegradability, and biocompatibility. It has been used in various medical applications as forms of gel, film, membrane, or powder. In this study, composite CMC nonwovens were produced, by a wet-laid nonwoven process, to improve the wet strength of carboxymethyl cellulose nonwovens. Followed by preparing the CMC fibers from cotton fiber, the composite CMC nonwovens composed of CMC fibers and PE/PP bicomponent fibers were manufactured by using 85/15 % v/v of ethanol/water solution as a dispersion medium. Structural analyses of CMC fibers, such as XRD, TGA, FT-IR, and degree of substitution indicated that CMC fibers were successfully produced. The wet strength of CMC nonwoven was dramatically increased by blending with the PE/PP fibers without sacrificing the key properties for wound dressing materials such as liquid absorption, gel blocking and liquid retention. It is expected that the composite CMC nonwovens will be a good candidate for wound dressing materials for mild exudate condition.     

Structural factors and physical properties of needle-punched nonwovens based on Co-PET/PA bicomponent fibers via alkali treatment

Needle-punched nonwovens are widely used in industrial fields. However, they are limited to some applications such as high-efficiency filters, high-performance synthetic leathers, and high-absorption wipes because of their low surface area and large pore size. In this study, needle-punched nonwovens composed of Copolyethylene terephthalate (Co-PET)/Polyamide (PA) sea-island bicomponent fibers were treated in NaOH solution with various conditions for preparing nonwovens composed of ultra-fine fibers. The effect of NaOH concentration and treatment temperature on the structural factors and physical properties of nonwovens was investigated. The morphological structures of Co-PET and PA components were analyzed by scanning electron microscope. After alkali treatment, fiber diameter was significantly reduced from 23.65 to 3.95 μm, specific surface area of nonwovens increased more than five times, calculated and experimental mean pore diameter decreased by 83.6 % and 20.8 %, respectively. By increasing NaOH concentration and treatment temperature, pore diameter was reduced, thereby decreasing the air permeability of nonwovens. Meanwhile, tensile strength increased and tearing strength decreased as NaOH concentration and treatment temperature were increased in both machine and cross direction, respectively. The treatment temperature of alkali treatment was significantly influenced by the physical properties of nonwovens.     

The influence of water jet pressure settings on the structure and absorbency of spunlace nonwoven

Nowadays, the use of nonwovens as absorbent products is increasing. One of the most important methods for the nonwoven production is spunlace. This research evaluates the effect of spunlace nonwoven structures in wicking, water retention, water vapor permeability and porosity structural parameter of nonwoven. Carded webs from polyester fibers and viscous fibers of four different basis weights (35, 40, 45, and 50 g/m²) were hydroentangled using three different water jet pressures (50, 60, and 70 bar). To study the effect of these variables on the structure of nonwovens and absorbency related properties, sample’s characteristics such as thickness and mass density were measured. An electrical resistance technique was used to study the liquid penetration into nonwovens. The results showed that with increasing water jet pressure, mass density increased and other parameters like thickness, water retention, water vapor permeability and capillary pore size decreased. Also, it was observed with increasing basis weight, the sample thickness increased. On the other hand, with increasing weight, the amount of water retention, water vapor permeability and porosity structural parameter of nonwoven were reduced. The wicking characteristic of nonwovens using the least jet pressure and weight was the best of all the samples.     

Effects of blend ratio and heat treatment on the properties of the electrospun poly(ethylene terephthlate) nonwovens

Semicrystalline poly(ethylene terephthalate) (cPET)/amorphous poly(ethylene terephthalate) with isophthalic acid (aPET) blends with 100/0, 75/25, 50/50, 25/75, and 0/100 by weight ratios were dissolved in a mixture of trifluoroacetic acid (TFA)/methylene chloride (MC) (50/50, v/v) and electrospun via the electrospinning technique. Solution properties such as solution viscosity, surface tension and electric conductivity were determined. The solution viscosity slightly decreased as aPET content increased, while there was no difference in surface tension with respect to aPET composition. The characteristics of the electrospun cPET/aPET blend nonwovens were investigated in terms of their morphology, pore size and gas permeability. All these measurements were carried out before and after heat treatment for various blend weight ratios. The average diameter of the fibers decreased with increasing aPET composition due to the decrease in viscosity. Also, the morphology of the electrospun cPET/aPET blend nonwovens was changed by heat treatment. The pore size and pore size distribution varied greatly from a few nanometers to a few microns. The gas permeability after heat treatment was lower than that before heat treatment because of the change of the morphology.     

Preparation and characterization of cellulose nanofiltration membrane through hydrolysis followed by carboxymethylation

Bamboo cellulose (BC) is hydrophilic, biodegradable and inexhaustible. The bamboo cellulose membrane (BCM) is one of the best materials to replace petroleum-based polymer film for water purification. In this study, the N-methylmorpholine-N-oxide (NMMO) was used as a solvent to dissolve cellulose 6 wt.%, and regenerated cellulose membrane was prepared by phase inversion. A new kind of cellulose nanofiltration membrane (BC-NFM) was obtained by the hydrolysis and carboxymethylation of dense cellulose membrane (BCM). The modification was carried out through hydrolysis followed by carboxymethylation. The BC-NFM was characterized by XRD, FT-IR, SEM and thermal analysis. BC-NFM performance evaluation instrument were used to evaluate retention rate and water flux of nanofiltration membrane. BCM was immersed in 1 mol/l NaOH and 3 wt/v.% chloroacetic acid solution to obtain BC-NFM. By calculating, pore size of nanofiltration membrane was 0.63 nm. With a pressure of 0.5 MPa, the water flux of nanofiltration membrane for Na₂SO₄ solution was 10.32 l/m²h, and the retention rate was 68.4 %. The water flux for NaCl solution was 13.12 l/m²h, and the retention rate was 34.9 %. And the retention rates were 93.0 % and 98.9 % for methyl orange and methyl blue, respectively. The stability of the nanofiltration membrane was measured by the thermal analyzer, following the order of BC>BCM>BC-NFM. The prepared cellulose nanofiltration membrane exhibited good stability in water treatment process, and can be used to remove organic compounds in aqueous solutions.     

Sound absorption and viscoelastic property of acoustical automotive nonwovens and their plasma treatment

Sound absorption property, viscoelastic property and the effect of plasma treatment of four automotive nonwoven fabrics on these properties are discussed in this research paper. Needle-punched fabrics used for vehicle headliner include 2 polyester fabrics made of hollow polyester fibers or solid polyester fibers, and 2 polypropylene-composite cellulose fabrics made of jute fibers or kenaf fibers, manufactured with the same web structure of apparent fabric density and fabric thickness. Hollow polyester fiber fabric has the highest sound absorption and the highest loss factor, the second highest is jute fiber fabric. The viscoelastic property is found to be related to the sound absorption property of fabric. The plasma treatment on nonwoven fabrics changes their sound absorption and viscoelastic property as well as their fabric weight and pore size. Hollow polyester fabric shows the increased sound absorption and viscoelastic property after the treatment with the increased pore sizes, while regular polyester fabric displays insignificant changes. The cellulose fabrics are more affected by plasma treatment compared to the polyester fabrics in terms of fabric weight loss and pore size, and jute fabric is more affected than kenaf fabric due to fiber weakness. The jute fabric demonstrates the decreased sound absorption and viscoelastic property, while kenaf fabric shows the increased sound absorption with the unchanged viscoelastic property after the treatment.     

Preparation of carboxymethyl cellulose superabsorbents from waste textiles

Production of superabsorbent polymers from cotton and viscose waste textiles was investigated. The cellulose wastes were carboxymethylated, crosslinked by divinylsulfone, and then converted to superabsorbent material using air-drying, freeze-drying, or air-drying after phase inversion. The separation of cellulose from synthetic polymers in the textile (polyester) was carried out by direct dissolution of cellulose in N-methylmorpholine-N-oxide (NMMO), or separation by dissolution in water after carboxymethylation of the textiles. The progress of the carboxymethylation reaction was evaluated by measurement of the degree of substitution (DS) of carboxymethyl cellulose (CMC). The DS values of 0.50–0.86 confirmed the prosperous substitution of hydrophilic carboxymethyl groups into the cellulosic chains. The water binding capacity and the swelling rate of the superabsorbents prepared under different conditions were measured. Under the best condition the superabsorbent obtained from waste textiles showed an ultimate water binding capacity of 541 g/g which was notably higher than that of the reference superabsorbent derived from cotton linter (470 g/g). The amount of absorbed water by this product exceeded that of the reference sample after 60 min immersion.     

Antibacterial properties of PLA nonwoven medical dressings coated with nanostructured silver

In this paper, magnetron sputtering was applied to deposit nano-structured silver films on the surfaces of polylactic acid (PLA) nonwovens, which were used in medical dressings. The influence of the coating thickness of the nano-structured sliver films on the antibacterial property of the nonwovens was studied. The antibacterial properties of the medical dressings were measured by shake flask test. The surface morphology of nano-structured silver films and the grain sizes of silver agglomerates were analyzed by atomic force microscope (AFM). Energy dispersive X-ray (EDX) was employed to analyze the surface elemental compositions. The study revealed that the antibacterial properties were improved as the film thickness increased. AFM images of the coated samples indicated that as the sputtering time prolonged, the film thickness was increased, the film became compacter, and the specific area of the film was also increased. Thus, the release rate of silver ions increased, leading to the improved antibacterial property. It was found that the reduction percentage of both tested bacteria-Staphylococcus aureus and Escherichia coli reached 100 % as the coating thickness exceeded 1 nm.     

Production of carboxymethylcellulose fibers from waste lignocellulosic sawdust using NaOH/NaClO2 pretreatment

In this study, waste lignocellulosic sawdust was converted to carboxymethylcellulose (CMC) by the combination process of an inorganic base (NaOH) and a weak acid (monochloroacetic acid, MCA). Optimum conditions for the pretreatment were studied on the basis of lignin and hemicellulose removal. NaOH and MCA concentration, reaction time, and operating temperature were the parameters studied to acquire the optimized conditions for the production of CMC. Degree of substitution (DS) and solubility were greatly influenced by the changes in the experimental conditions. DS increased on increasing the concentration of NaOH and MCA but the effect was more profound during the NaOH loading. A maximum DS of 0.5 was obtained on the treatment with 20 % NaOH and 20 % MCA concentration at 50 °C, 150 rpm for 4 h. 1.28 g CMC/g cellulose was obtained at the optimized set of conditions. Structural information of cellulose and CMC was obtained using IR spectroscopy and the surface morphology was studied using field emission scanning electron microscopy (FESEM). Carboxymethylcellulose showed lower crystallinity than the native cellulose extracted from sawdust which was studied using X-ray diffraction.     

Investigation on acoustic behavior and air permeability of struto nonwovens

This work deals with the study of acoustic performance of struto nonwovens and their relation to fabric air permeability. In order to achieve the objective of the research, sound absorption coefficient of struto nonwovens was determined via impedance tube method, the average value of sound absorption coefficient (α?) was calculated. Air permeability of struto nonwovens was examined by using FX3300 Textech Air Permeability Tester. Results showed that struto nonwoven exhibited good absorption ability at frequency bands 3000-6400 Hz while it was ineffective for frequency lower than 3000 Hz. Struto nonwovens with high GSM and fabric thickness showed better acoustic performance and lower air permeability. It was observed that α? was inversely proportional to air permeability, with correlation coefficient 0.95. It was concluded that air permeability can be used as a criterion of sound absorption behavior of struto nonwovens. A lower air permeability suggests a better sound absorption performance for struto nonwoven fabrics.     

Fabrication of silk fibroin based three dimensional scaffolds for tissue engineering

Herein we report successful synthesis of silk fibroin (SF) three dimensional scaffolds (SF 3D-scaffold) from SF sponge and SF nanofibers. Both the nanofibers and sponge were prepared from Bombyx mori fibroin. The SF 3D-scaffold was prepared by electrospinning the fibroin nanofibers over the sponge. Surface morphology was determined by scanning electron microscopy (SEM), while nanofiber diameter and pore size were measured using imageJ software. Effect of spinning time on the pore size and cell adhesion was determined. Average diameter of the SF nanofibers was measured to be 320 nm and pore size was found to reduce with increasing spinning time, such that, for 1 h spinning time pore size was 231 µm and the same for 3.5 h was 4.1 µm. However, the number of pores increased with spinning time. The results confirmed adhesion of MC3T3-E1 cells on the SF sponge, SF nanofibers and SF three dimensional scaffolds. Higher cell adhesion was found on the three dimensional scaffold in comparison to the nanofibers and sponge, possibly due to highly porous structure with very small and numerous pores in the resultant composite; hence more cell adhesion sites. The cell adhesion result confirmed biocompatibility of the SF 3D-scaffold and hence its suitability for applications in tissue engineering.     

Experimental and numerical analysis of fiber characteristics effects on fiber dispersion for wet-laid nonwoven

Dispersion and separation of fiber bundles into individual fibers, requires exposing them to a shear stress field to overcome inter-fiber frictional forces. To this end, fiber-mixing tanks are usually used to enhance shear and agitation in water and help the dispersion process. The required time and necessary agitation to separate and disperse fibers depend on fibers’ characteristics. It is well known that excessive agitation will give rise to the formation of rope defects in the output because of the high-energy vortices and optimizing the break up time is important in wet-lay process. In this work, experimental and numerical studies were done to investigate the effects of fiber characteristics on their dispersion in water for wet-laid nonwoven. The effective forces were analyzed using a one-way modeling of fiber behaviors in a stirred mixing tank. Results show that when the fiber diameter is increased, the required time for breaking up of fiber bundles and clumps is increased. The effects of fiber types on fibers break up and dispersing time, were also investigated. In the experimental work, an on-line vision system was designed to observe the dispersion behavior of polyester fibers. The effects of fiber length and fineness on the created defects (i.e. logs and ropes) in dispersion process, as well as on the dispersion speed, were studied. The results confirm that defects are increased by rising fiber length and fineness. It is also shown that increasing fiber length and fineness, decreases the required time for fiber clumps to be opened and reach a maximum number of individual fibers. On the other hand, when fiber length and fineness is increased, the dispersion speed increases.     

Effects of storage on the physico-chemical properties of corn tortillas prepared with glycerol and salt

Corn tortillas have a short shelf life due to increased firmness and microbial spoilage. Commercial corn tortillas use carboxymethyl cellulose (CMC) to delay staling; however this gum is expensive when compared to the rest of the tortilla ingredients. Glycerol has been added to bread and wheat tortillas to increase pliability and salt has been shown to mask the flavor of glycerol in corn tortillas. The possibility to reduce staling in corn tortillas by adding glycerol/salt as an alternative to CMC was investigated by monitoring changes in physico-chemical properties during 2 weeks of storage at 25 °C. Molecular and macroscopic changes were followed using thermal and mechanical analysis. During storage an increase in amylopectin recrystallization was observed in all samples. The “freezable” water content of all tortillas decreased over the first 3–5 days of storage with an increase after 7 days, while moisture content and water activity remained constant. Glycerol/salt tortillas exhibited a sharper transition region in the DMA temperature scan suggesting a more homogenous sample. CMC tortillas were significantly stiffer than glycerol tortillas after 14 days of storage. Glycerol/salt combinations may offer at least a partial replacement for CMC since it helped control the stiffness, water homogeneity and distribution during storage.     

Surface-Modified Cellulose Nanocrystal-incorporated Poly(butylene succinate) Nanocomposites

In this work, surface acetylation of cellulose nanocrystals was performed to improve their interfacial adhesion with hydrophobic polymer matrix and to restore their thermal stability by removing the sulfate groups. The morphological, chemical, and thermal characteristics of the surface-modified cellulose nanocrystals (ACNs) were confirmed by field emission-transmission electron microscopy, X-ray diffraction, Fourier-transform infrared spectroscopy, and X-ray photoelectron spectroscopy. Furthermore, poly(butylene succinate) (PBS)/ACNs nanocomposites were also prepared via melt-mixing process, and the reinforcing effects of ACNs on the thermal, mechanical, and biodegradable properties of the nanocomposites were investigated. The Young’s modulus and tensile strength of the PBS/ACN nanocomposites increased from 115.36 and 33.67 MPa for the neat PBS to 130.55 MPa and 39.97 MPa, respectively. The thermal stability and biodegradability of the nanocomposites also increased with increasing ACN content.     

Surface Treated Jute Fiber Induced Foam Microstructure Development in Poly(lactic acid)/Jute Fiber Biocomposites and their Biodegradation Behavior

Poly(lactic acid) (PLA)/jute fiber biocomposites with: i) untreated jute fiber, ii) NaOH treated jute fiber, and iii) (NaOH+silane) treated jute fibers were prepared by melt extrusion process. Microcellular foaming of the injection molded samples was carried out by using single stage batch process. The effects of jute fiber content as well as that of matrix-fiber phase adhesion, in composites with surface treated jute fibers, on the foam microstructure were studied. Further, water absorption, thickness swelling, and biodegradation behavior of the foamed biocomposites were studied and correlated with their foam microstructures. It was observed that on increasing jute fiber content in PLA/JFU biocomposites, cell density increased from 6.5×10⁷ to 8.1×10⁷, while the cell size and expansion ratio decreased from 40 to 23 μm and 2.41 to 1.45, respectively. Again, on increasing the extent of the jute fiber surface treatment in the biocomposites, cell size and expansion ratio increased from 40 to 78 μm and 2.41 to 2.80 respectively. This study also revealed that the rate of biodegradation accelerated with increase in the jute fiber content in the biocomposites while the same retarded with increase in the extent of jute fiber surface treatment.     

Liquid handling properties of hollow viscose rayon/super absorbent fibers nonwovens for reusable incontinence products

To develop reusable incontinence products, blend nonwovens of hollow viscose rayon (HVR) and super absorbent fibers (SAFs) were prepared using a needle-punching process and their liquid handling properties, such as the fluid absorption capacity, fluid retention capacity, fluid absorption under load, moisture evaporation rate, and repeated water absorption were investigated. As the SAF content in the HVR/SAF blend nonwovens was increased, the fluid absorption capacity, fluid retention capacity, and fluid absorption under load increased, whereas the moisture evaporation rate decreased. SAF had a more significant effect on fluid retention than fluid absorption. In the case of HVR/SAF(8/2) and HVR/SAF(7/3), more than 100 % of the fluid absorption capacity was retained even after 5 cycles of repeated water absorption tests. Overall, the HVR/SAF blend nonwovens are good candidates for reusable incontinence products.     

Microscopic structure features changes of rice straw treated by boiled acid solution

This study focuses on the determination of structure change of surface area, morphology, crystallinity and pyrolysis characteristics of cellulosic feedstock treated by hot acid solution. The microscopic structure change of acid-treated samples was examined by using BET, SEM/EDX, XRD and pyrolysis–GC–MS under reasonable condition. Results showed that both surface area and pore volume of treated sample were conspicuous increased partial due to dissolution of silica and organic polar-components. Morphological change of plant cell wall surface was viewed as damage such as exfoliation, cave and fracture appeared on epidermis, vascular bundles. The crystallinity index of residual cellulose microcrystalline was widely enhanced because amorphous hemicellulose was removed off while crystalline was changeless. Under hot acid solution reaction, amorphous hemicellulose was hydrolyzed and leaving larger perfect cellulose thus increasing of crystalline size. Those available cellulose was obvious exposed after acid treatment and gave intensive characteristic peak on pyrogram analyzed by pyrolysis–GC–MS.     

The effect of molecular weight and the linear velocity of drum surface on the properties of electrospun poly(ethylene terephthalate) nonwovens

In this study, we evaluated the effect of the molecular weight of the polymer on electrospun poly(ethylene terephthalate) (PET) nonwovens, and their mechanical properties as a function of the linear velocity of drum surface. Polymer solutions and electrospun PET nonwovens were characterized by means of viscometer, tensiometer, scanning electron microscope (SEM), wide angle X-ray diffraction measurement (WAXD) and universal testing machine (UTM). By keeping the uniform solution viscosity, regardless of molecular weight differences, electrospun PET nonwovens with similar average diameter could be obtained. In addition, the mechanical properties of the electrospun PET nonwovens were strongly dependent on the linear velocity of drum surface. From the results of the WAXD scan, it was found that the polymer took on a particular molecular orientation when the linear velocity of drum surface was increased. The peaks became more definite and apparent, evolving from an amorphous pattern at 0 m/min to peaks and signifying the presence of crystallinity at 45 m/min.     

茶多糖的化学修饰及体外抗凝血作用研究

采用DEAE-52纤维素柱层析的方法,分离纯化乌龙茶中的多糖成分;选用硫酸化、乙酰化和羧甲基化分别对纯化后的茶多糖进行化学修饰,研究了其修饰前后的体外抗凝血作用。结果表示:茶多糖具有抗凝血作用,能显著延长人体血浆的APTT值,而对TT和PT值无明显影响。茶多糖经柱层析后分离出四个多糖组分,其中组分Ⅱ为茶多糖总量的57.36%,抗凝血活性也相对较强。茶多糖组分Ⅱ经硫酸化、乙酰化和羧甲基化修饰后,抗凝血活性进一步增强,化学修饰试剂与多糖的比例以及修饰反应时间在一定的范围内,影响茶多糖分子结构的变化程度,相应改变抗凝血活性。