Evaluation of Waxy Grain Sorghum for Ethanol Production

The objective of this research was to investigate the fermentation performance of waxy grain sorghum for ethanol production. Twenty‐five waxy grain sorghum varieties were evaluated with a laboratory dry‐grind procedure. Total starch and amylose contents were measured following colorimetric procedures. Total starch and amylose contents ranged from 65.4 to 76.3% and from 5.5 to 7.3%, respectively. Fermentation efficiencies were in the range of 86.0–92.2%, corresponding to ethanol yields of 2.61–3.03 gallons/bushel. The advantages of using waxy sorghums for ethanol production include easier gelatinization and low viscosity during liquefaction, higher starch and protein digestibility, higher free amino nitrogen (FAN) content, and shorter fermentation times. The results showed a strong linear relationship between FAN content and fermentation rate. Fermentation rate increased as FAN content increased, especially during the first 30 hr of fermentation (R² = 0.90). Total starch content in distillers dried grains with solubles (DDGS) was less than 1% for all waxy varieties.     

Effect of Decorticating Sorghum on Ethanol Production and Composition of DDGS

The use of a renewable biomass that contains considerable amounts of starch and cellulose could provide a sugar platform for the production of numerous bioproducts. Pretreatment technologies have been developed to increase the bioconversion rate for both starch and cellulosic‐based biomass. This study investigated the effect of decortication as a pretreatment method on ethanol production from sorghum, as well as investigating its impact on quality of distillers' dry grains with solubles (DDGS). Eight sorghum hybrids with 0, 10, and 20% of their outer layers removed were used as raw materials for ethanol production. The decorticated samples were fermented to ethanol using Saccharomyces cerevisiae. Removal of germ and fiber before fermentation allowed for greater starch loading for ethanol fermentation and resulted in increased ethanol production. Ethanol yields increased as the percentage of decortication increased. The decortication process resulted in DDGS with higher protein content and lower fiber content, which may improve the feed quality.     

Factors Impacting Ethanol Production from Grain Sorghum in the Dry-Grind Process

The goal of this research is to understand the key factors affecting ethanol production from grain sorghum. Seventy genotypes and elite hybrids with a range of chemical compositions and physical properties selected from ≈1,200 sorghum lines were evaluated for ethanol production and were used to study the relationships of composition, grain structure, and physical features that affect ethanol yield and fermentation efficiency. Variations of 22% in ethanol yield and 9% in fermentation efficiency were observed among the 70 sorghum samples. Genotypes with high and low conversion efficiencies were associated with attributes that may be manipulated to improve fermentation efficiency. Major characteristics of the elite sorghum genotypes for ethanol production by the dry-grind method include high starch content, rapid liquefaction, low viscosity during liquefaction, high fermentation speed, and high fermentation efficiency. Major factors adversely affecting the bioconversion process are tannin content, low protein digestibility, high mash viscosity, and an elevated concentration of amylose-lipid complex in the mash.     

Assessing Fermentation Quality of Grain Sorghum for Fuel Ethanol Production Using Rapid Visco‐Analyzer

The Rapid Visco‐Analyzer (RVA) was used to characterize the pasting properties of 68 sorghum grains with a standard 23‐min temperature profile. The results showed a strong linear relationship between ethanol yield and final viscosity as well as setback. Ethanol yield increased as final viscosity decreased. A modified RVA procedure (10 min) with an application of α‐amylase was developed to simulate the liquefaction step in dry‐grind ethanol production. There was a remarkable difference in mashing properties among the sorghum samples with the normal dosage of α‐amylase. The sorghum samples which were difficult to liquefy in the mashing step had much higher peak viscosities than the samples that were easily liquefied. The results also showed that the relationship between conversion efficiency and mashing property was significant. Tannins cause high mash viscosities. There was a strong linear relationship between tannin content and final viscosity as well as peak viscosity. The modified RVA procedure is applicable not only for characterization of mashing properties but also for optimization of α‐amylase doses for starch liquefaction.     

Variability in Starch Acetylation Efficiency from Commercial Waxy Corn Hybrids

Raw material variability is common for starch processors and is responsible for increased processing costs. In this study, variability of starch acetylation due to hybrid influence was quantified. Six waxy corn (maize) hybrids from 1998 and five waxy corn hybrids from 1999 were wet‐milled in the laboratory. Starch obtained from each hybrid was modified according to a laboratory‐scale acetylation procedure. To evaluate reaction efficiency, reaction rate, acetyl content, pH, and amount of NaOH used were recorded for each reaction. After modification, a Rapid Visco Analyser (RVA) was used to characterize modified starches and determine differences in modified starches from different hybrids. Using the same acetylation protocol, reaction efficiencies were observed at 47–73%. Reaction efficiencies were significantly lower for 1998 hybrids (50.0%) compared with the efficiency observed for the same hybrids grown in 1999 (62.7%). Acetylated starch from 1999 had increased peak, trough and final viscosities and increased reaction efficiency as compared with acetylated starch from 1998. Differences in setback were observed among 1998 hybrids for acetylated samples. Differences in trough and final viscosity were observed among 1999 hybrids for acetylated and native (unmodified) samples. Differences in breakdown among 1999 hybrids also were observed for native samples.     

获得甘薯×五倍体种间杂种的杂交后代的有效方法

为获得甘薯×五倍体种间杂种的大量杂交后代而进行的实验表明,反交(即以甘薯为父本)或蒙导授粉(五倍体活花粉与甘薯死花粉混授给异不孕群甘薯)显著促进五倍体花粉管生长和增加结实；生长调节剂(NAA+BA)授粉当天及授粉后5 d两次处理能有限地延长子房寿命；反交(或蒙导授粉)结合生长调节剂处理有利于获得大量适龄子房和有效胚珠，将它们置于筛选到的培养基(MS+CH，或MS+BA+GA3)，成苗率较高，是获得五倍体种间杂种同甘薯杂交的后代的有效方法；自交和互交均不结实的五倍体各系同甘薯品种相间种植以进行放任授粉，能在五倍体植株上收获大量杂交种子，是在一定条件下获得五倍体种间杂种同甘薯杂交的后代的有效方法。     

Comparison of Waxy vs. Nonwaxy Wheats in Fuel Ethanol Fermentation

Fermentation performance of eight waxy, seven nonwaxy soft, and 15 nonwaxy hard wheat cultivars was compared in a laboratory dry‐grind procedure. With nitrogen supplements in the mash, the range of ethanol yields was 368–447 L/ton. Nonwaxy soft wheat had an average ethanol yield of 433 L/ton, higher than nonwaxy hard and waxy wheat. Conversion efficiencies were 91.3–96.2%. Despite having higher levels of free sugars in grain, waxy wheat had higher conversion efficiency than nonwaxy wheat. Although there was huge variation in the protein content between nonwaxy hard and soft wheat, no difference in conversion efficiency was observed. Waxy cultivars had extremely low peak viscosity during liquefaction. Novel mashing properties of waxy cultivars were related to unique pasting properties of starch granules. With nitrogen supplementation, waxy wheat had a faster fermentation rate than nonwaxy wheat. Fermentation rates for waxy cultivars without nitrogen supplementation and nonwaxy cultivars with nitrogen supplementation were comparable. Ethanol yield was highly related to both total starch and protein content, but total starch was a better predictor of ethanol yield. There were strong negative relationships between total starch content of grain and both yield and protein content of distillers dried grains with solubles (DDGS).     

Steam Flaking Characteristics of Sorghum Hybrids and Lines with Differing Endosperm Characteristics

Commercial and food-type sorghum hybrids with differing kernel and endosperm characteristics were grown under comparable conditions and steam flaked in each of three years. The raw-grain kernel characteristics and proximate analyses were homogenous over the three-year period. The waxy hybrid produced large, translucent, durable flakes that had significantly higher enzyme-susceptible starch values for all years compared to the other varieties. Flakes with lower amylose contents (waxy endosperm) were positively correlated with percent whole flakes (r² = 0.509), flake diameter (r² = 0.846), and enzyme-susceptible starches (r² = 0.564) and negatively correlated with higher flake fragility (r² = -0.647), test weight (r² = -0.626), and flake breakage (r² = -0.560). The heterowaxy flakes had a good appearance and were generally comparable in quality to the nonwaxy commercial and experimental hybrids. Heterowaxy sorghum hybrids with good grain yields can provide improved quality grain and flakes without sacrificing agronomic performance and yields. No difference in flaking performance was detectable among the kernels with different pericarp colors; flakes from the white food-type sorghums had excellent appearance. Nontempered control samples were inferior in quality to all conditioned treatments.     

Slowly Digestible Starch from Debranched Waxy Sorghum Starch: Preparation and Properties

Effects of debranching time, storage time, and storage temperature on production and structural properties of slowly digestible starch (SDS) were investigated. Waxy sorghum starch was hydrolyzed by isoamylase for various times (0–24 hr), and the variously debranched products were stored at ‐30, 1, and 30°C for 1–6 days. Optimal conditions for SDS production were isoamylase treatment for 8 hr and storage at 1°C for three days, resulting in SDS content of 27.0% in the optimum product. Microscopic observation revealed that rapidly digestible starch (RDS) and SDS were removed from the edges and surfaces of the optimum product by α‐amylase digestion. Digestion conditions that removed RDS and SDS resulted in a residue with a higher transition temperature and enthalpy than raw starch on a differential scanning calorimetric thermogram. Removal of RDS alone did not cause distinct decrements of peak temperature (T_p) and enthalpy (ΔH) compared with stored starch. The optimum SDS product showed an amorphous type of X‐ray diffractogram. Digestive removal of RDS from the optimum product gave a residue with X‐ray peaks similar to B type, which supports that it is partly crystalline. Removal of RDS and SDS gave broader peaks in the X‐ray pattern.     

Factors Affecting the Alkaline Cooking Performance of Selected Corn and Sorghum Hybrids

Dent corn (Zea mays L.) and sorghum (Sorghum bicolor L. Moench) sample sets representative of commonly grown hybrids and diverse physical attributes were analyzed for alkaline cooking performance. The influence of kernel characteristics including hardness, density, starch properties (thermal, pasting, and crystallinity), starch content, protein content, and prolamin content on alkaline cooking performance was also determined. Corn nixtamal moisture content was lower for hard, dense kernels with high protein contents; sorghum nixtamal moisture content was lower for kernels with low moisture contents and low starch relative crystallinities. Statistically significant (P < 0.05) regression equations showed that corn nixtamal moisture content was influenced by TADD (tangential abrasive dehulling device) index, kernel moisture content, starch content, and protein content; sorghum nixtamal moisture content was influenced by starch relative crystallinity, kernel moisture content, and abrasive hardness index. Pericarp removal was not strongly correlated with kernel characterization tests. Location (environmental) and hybrid (genetic) factors influenced most kernel characteristics and nixtamalization processing variables.     

Gluten‐Free Bread from Sorghum: Quality Differences Among Hybrids

Gluten‐free breadmaking quality of 10 sorghum flours was compared using (relative basis) decorticated sorghum flour (70), corn starch (30), water (105), salt (1.75), sugar (1), and dried yeast (2). Batter consistency was standardized by varying water levels to achieve the same force during extrusion. Crumb properties were evaluated by digital image analysis and texture profile analysis (TPA). Significant differences (P < 0.001) in crumb grain were found among the hybrids with mean cell area ranging from 1.3 to 3.3 mm² and total number of cells ranging from 13.5 to 27.8/cm². TPA hardness values of the crumb also varied significantly (P < 0.001). Based on significant correlations (P < 0.01), starch damage, influenced by kernel hardness, was identified as a key element for these differences. Breads differed little in volume, height, bake loss, and water activity. Investigation of added ingredients on bread quality was conducted using response surface methodology (RSM) with two sorghum hybrids of opposite quality. Addition of xanthan gum (0.3–1.2% flour weight basis [fwb]) and skim milk powder (1.2–4.8% fwb) and varying water levels (100–115% fwb) were tested using a central composite design. Increasing water levels increased loaf specific volume, while increasing xanthan gum levels decreased the volume. As skim milk powder levels increased, loaf height decreased. Quality differences between the hybrids were maintained throughout the RSM.     

Extrusion of Regular and Waxy Barley Flours for Production of Expanded Cereals

Grains of two regular and two waxy barley cultivars were milled into break and reduction stream flours using a wheat milling mill, granulated to facilitate feeding and flow through the barrel, and extruded to form expanded products using a modified laboratory single‐screw extruder. As moisture content of barley granules decreased from 21 to 17%, the expansion index of extrudates increased from 1.81 to 2.68, while apparent modulus of compression work (AMCW) decreased from 17.1 × 10⁴ to 7.8 × 10⁴ N/m². Break stream flours of both regular and waxy barley produced extrudates with higher expansion index (2.72–3.02), higher water absorption index (WAI), and lower AMCW than extrudates from reduction stream flours. Extrudates produced from regular barley had generally higher expansion and lower density than those produced from waxy barley. The specific mechanical energy (SME) was greater during extrusion of regular than of waxy barley. Barrel temperatures of 130, 150, and 170°C for the feeding, compression, and metering sections, respectively, resulted in higher SME, higher expansion index, lower water absorption index and lower AMCW of extrudates compared with a constant extruder barrel temperature of 160°C. Increased screw speed generally resulted in larger expansion index and increased WAI of extrudates. With increased feed rate from 89 to 96 g/min, the expansion index of extrudates decreased from 3.20 to 2.78 in regular barley and 3.23 to 2.72 in waxy barley, and harder extrudates were produced.     

Production of Hexaploid Wheats with Waxy Endosperm Character

In our wheat breeding program to introduce the low amylose character of Tanikei A6099 to elite lines, five waxy lines were unexpectedly obtained from 249 doubled haploid lines of the F₁ hybrid of Saikai 168 × Tanikei A6099. The amylose content of all the waxy lines was <1% and the blue value was <0.1. Starch granule-bound proteins were extracted and subjected to modified sodium dodecyl sulfate polyacrylamide gel electrophoresis. The waxy lines lacked the Wx protein. Starch paste viscosity measurements gave pasting profiles of waxy wheat starch that were quite different from those of nonwaxy wheats but similar to those of waxy maize. However, the peak viscosity of waxy wheats was much higher than that of the waxy maize.     

Sorghum Protein Extraction by Sonication and Its Relationship to Ethanol Fermentation

The objectives of this research were to develop a rapid method for extracting proteins from mashed and nonmashed sorghum meal using sonication (ultrasound), and to determine the relationships between the levels of extractable proteins and ethanol fermentation properties. Nine grain sorghum hybrids with a broad range of ethanol fermentation efficiencies were used. Proteins were extracted in an alkaline borate buffer using sonication and characterized and quantified by size‐exclusion HPLC. A 30‐sec sonication treatment extracted a lower level of proteins from nonmashed sorghum meal than extracting the proteins for 24 hr with buffer only (no sonication). However, more protein was extracted by sonication from the mashed samples than from the buffer‐only 24‐hr extraction. In addition, sonication extracted more polymeric proteins from both the mashed and nonmashed samples compared with the buffer‐only extraction method. Confocal laser‐scanning microscopy images showed that the web‐like protein microstructures were disrupted during sonication. The results showed that there were strong relationships between extractable proteins and fermentation parameters. Ethanol yield increased and conversion efficiency improved significantly as the amount of extractable proteins from sonication of mashed samples increased. The absolute amount of polymeric proteins extracted through sonication were also highly related to ethanol fermentation. Thus, the SE‐HPLC area of proteins extracted from mashed sorghum using sonication could be used as an indicator for predicting fermentation quality of sorghum.     

Viscosity Concerns with Rye Mashes Used for Ethanol Production

Rye cultivars leading to high-viscosity extracts were easily mashed— even under very high gravity (VHG) conditions—when enzymes were added to reduce viscosity caused by pentosans. The enzymes were so effective that for the fuel alcohol industry, the need for special genetic selections of rye with reduced extract viscosity was not indicated. High-starch cultivars of rye, however, were still most beneficial when alcohol was the end product of value. Both normal and VHG mashes fermented out within 48 hr under the conditions described. Yields (L/t of starch) were, on average, 5.3% higher under VHG conditions than under normal gravity.     

Rye and Triticale as Feedstock for Fuel Ethanol Production

Normal gravity rye and triticale mashes, containing 20–21 g of dissolved solids per 100 mL of mash liquid, were fermented with active dry yeast at 27°C. Fermentations were completed within 48 hr for rye, and within 72 hr for triticale. Supplementation of mashes with urea at a concentration of 8 mM accelerated rates of sugar consumption and fermentation, and reduced fermentation time from 48 to 36 hr for rye, and from 72 to 48 hr for triticale. Rye fermented faster than triticale, due to its higher level of free amino nitrogen. Ethanol yields were 356–363 L/tonne of 14% moisture rye grain, and 362–367 L/tonne of 14% moisture triticale. Fermentation efficiencies, which were 90–91% for triticale, and 91–93% for rye, and ethanol yields were comparable to those obtained from wheat and were not affected significantly by urea supplementation. The replacement of wheats by less expensive crops such as rye and triticale would provide good economic opportunities and alternatives for the fuel alcohol industry.     

Quality of Flours from Waxy and Nonwaxy Barley for Production of Baked Products

One nonwaxy (covered) and two waxy (hull-less) barleys, whole grain and commercially abraded, were milled to break flour, reduction flour, and the bran fraction with a roller mill under optimized conditions. The flour yield range was 55.3–61.8% in whole grain and increased by 9–11% by abrasion before milling. Break flours contained the highest starch content (≤85.8%) independent of type of barley and abrasion level. Reduction flours contained less starch, but more protein, ash, free lipids, and total β-glucans than break flours. The bran fraction contained the highest content of ash, free lipids, protein, and total β-glucans but the lowest content of starch. Break flours milled from whole grain contained 82–91% particles <106 μm, and reduction flours contained ≈80% particles <106 μm. Abrasion significantly increased the amount of particles <38 μm in break and reduction flours in both types of barley. Viscosity of hot paste prepared with barley flour or bran at 8% concentration was strongly affected by barley type and abrasion level. In cv. Waxbar, the viscosity in bran fractions increased from 428 to 1,770 BU, and in break flours viscosity increased from 408 to 725 BU due to abrasion. Sugar snap cookies made from nonwaxy barley had larger diameter than cookies prepared from waxy barley. Cookies made from break flours were larger than those made from reduction flours, independent of type of barley. Quick bread baked from nonwaxy barley had a loaf volume similar to that of wheat bread, whereas waxy barley bread had a smaller loaf volume. Replacement of 20% of wheat flour by both waxy and nonwaxy barley flour or bran did not significantly affect the loaf volume but did decrease the hardness of quick bread crumb.     

紧凑型糯玉米种质资源的创制与评价

为创制紧凑型糯玉米种质,本研究以紧凑型普通玉米自交系郑58为供体亲本,以平展型糯玉米自交系通759为轮回亲本,通过标记辅助回交结合叶夹角表型选择的方法,转移玉米叶夹角主效QTL(qLA5)有利等位基因,创制了29份紧凑型BC2F2单株.48个标记背景选择及高密度下株型、抗逆性、产量、品质等18个性状综合鉴定,筛选出株型...