Studies on composite filaments from nanoclay reinforced polypropylene

The development of high tenacity, high modulus monofilaments from Polypropylene/Clay nanocomposite has been investigated. Pure sodium montmorillonite nanoclay was modified using hexadecyl trimethyl ammonium bromide (HTAB) via an ion exchange reaction. Pure and modified clay were characterized through X-ray diffraction, FTIR and TGA. The modified clay was melt blended with polypropylene (PP) in presence of a swelling agent. Composite filaments from PP/Clay nanocomposite were prepared at different weight percentages of nanoclay and the spinning and drawing conditions were optimized. The filaments were characterized for their mechanical, morphological and thermal properties. The composite PP filaments with modified clay showed improved tensile strength, modulus and reduced elongation at break. The composite filaments with unmodified clay did not show any improvement in tensile strength but the modulus improved. The sharp and narrow X-ray diffraction peaks of PP/nanoclay composite filaments indicate increase in crystallinity in presence of modified clay at small loadings (0.5%). The improved thermal stability was observed in filaments with modified as well as unmodified clays.     

Batch foaming of short carbon fiber reinforced polypropylene composites

In this paper, the short carbon fiber (SCF)/PP composite foams with fine open cell were prepared with batch foaming technique using supercritical CO₂. The effects of SCF contents, saturation pressure and depressurization rate on the cell morphology were studied. The experimental results indicate that the cell morphology of foamed composites was significantly influenced by the SCF contents and saturation pressure. It is found that the cell size increased and cell density decreased with the increment of SCF contents while the saturation pressure had the opposite effect. However, depressurization rate showed little impacts on the cell morphology due to the presence of SCF.     

A novel strategy for the preparation of bamboo fiber reinforced polypropylene composites

In this paper, a novel strategy was used to prepare the bamboo fiber (BF)/polypropylene (PP) composites which greatly improved the distribution of BF. Both the raw and alkali treated BF were utilized for the fabrication of composites and silane coupling agent was used to improve the adhesion of BF and PP. The effects of BF content and the alkali treatment of BF on mechanical, thermal, morphological, dynamic mechanical properties and water absorption were studied. The Fourier transform infrared spectroscopy (FT-IR) analysis indicated that the hydrophilic nature of raw BF was significantly reduced by alkali treatment. In addition, the mechanical properties and the water absorption of the composites were found to increase with the increment of BF loading. Most importantly, the mechanical properties of the alkali treated BF showed much higher values than that of raw BF while the water absorption of alkali treated BF was much lower than that of raw BF. The results indicated the interaction of fiber-matrix was greatly improved by the alkali treatment. Moreover, from the Scanning Electron Microscopy (SEM) images, it further proved that the distribution of BF was improved by the way of papermaking to premix BF and PP fiber. The Dynamic mechanical thermal analysis (DMA) results showed that the storage modulus of the composites was increased with further increase in BF content.     

Improvement in mechanical properties of aluminum polypropylene composite fiber

Aluminum particles (Al) were added to polypropylene (PP) in the presence of poly ethylene glycol (PEG) and polypropylene-graft-maleic anhydride to produce composites. The composites were then melt-spun into a mono filament and tested for tensile properties, diameter evenness and morphology. Melt rheological properties of Al/PP composites were studied in linear viscoelastic response regions. It was observed that level of dispersion of aluminum particles within a polypropylene composite fiber could be improved by incorporating polyethylene glycol. The improvement of dispersion led to an improvement in the fibers mechanical properties through a reduction of the coefficient of variation of fiber diameter.     

Shear modeling of fiber reinforced soil composite on the base of fiber pull-out test

The concept of reinforcing soil with natural fibers was originated in ancient times. However, short natural and synthetic fiber soil composites have recently attracted increasing attention in geotechnical engineering for the second time. Consequently in this work, shear behavior of fiber reinforced soil composite was modeled by using force-equilibrium method. The proposed model indicated that fiber percentage, fiber diameter, fiber aspect ratio, Elastic Modulus of fiber, coefficient of friction between fiber and matrix, the thickness of shearing zone and vertical compressive stress determine the shear resistance of a fiber reinforced soil composite. In the next step, a set of laboratory direct shear tests was performed on different samples including both neat soil and fiber reinforced treatments. In order to compare model outputs and experimental results, it was necessary to measure the coefficient of friction between fiber and soil. Therefore, a novel apparatus based on fiber pull-out test was designed to determine the interfacial shear stress between fiber and soil. Since, soil considers as a soft material and its mechanical properties depend on vertical stress, therefore, the Instron Tensile Tester was modified to provide fiber pull-out test through the soil matrix. Consequently, the proposed model adequately predicted shear behavior of fiber reinforced soil composite based on fiber pull-out test results.     

Effect of reinforcement and chemical treatment of fiber on The Properties of jute-coir fiber reinforced hybrid polypropylene composites

Present research investigates the mechanical properties of jute-coir fiber reinforced hybrid polypropylene (PP) composite with fiber loading variation and observes the effect of chemical treatment of fiber on property enhancement of the composites. Composites were manufactured using hot press machine at four levels of fiber loading (5, 10, 15 and 20 wt%). Fiber ratio’s were varied (jute:coir=1:1, 3:1 and 1:3) for 20 % fiber loaded composites. Both jute and coir fiber was treated using 5 % and 10 % NaOH solutions. Composites were also prepared using treated fiber with jute-coir fiber ratio of 3:1. Tensile, flexural, impact and hardness tests and Fourier transform infrared spectroscopic analysis were conducted for characterization of the composites. Tensile test of composite showed a decreasing trend of tensile strength and increasing trend of the Young’s modulus with increase in fiber loading. During flexural, impact and hardness tests, the flexural strength, flexural modulus, impact strength and hardness values were found to be increased with increase in fiber loading. All these properties enhanced with the enhancement of jute content except impact strength. 5 % NaOH treatment provided an improving trend of properties whereas, 10 % NaOH treatment showed the reverse one. The FTIR analysis of the composites indicated decrease of hemicelluloses and lignin content with alkali treatment.     

Woven Kenaf/Kevlar Hybrid Yarn as potential fiber reinforced for anti-ballistic composite material

Woven Kenaf/Kevlar Hybrid Yarn is the combination of natural and synthetic fibers in the form of thread or yarn. The yarn is weaved to form a fabric type of fiber reinforced material. Then, the fabric is fabricated with epoxy as the resin to form a hybrid composite. For composite fabrication, woven fabric Kenaf/Kevlar hybrid yarn composite was prepared with vacuum bagging hand lay-up method. Woven fabric Kenaf/Kevlar hybrid yarn composite was fabricated with total fiber content of 40 % and 60 % of Epoxy as the matrix. The fiber ratios of Kenaf/Kevlar hybrid yarn were varied in weight fraction of 30/70, 50/50 and 70/30 respectively. The composites of woven fabric Kenaf/Epoxy and woven fabric Kevlar/Epoxy were also fabricated for comparison. The mechanical properties of five (5) samples composites were tested accordingly. Result has shown that of value of strength and modulus woven fabric Kenaf/Kevlar Hybrid Yarn composite was increased when the Kevlar fiber content increased. Therefore, among the hybrid composite samples result showed the woven fabric Kenaf/Kevlar Hybrid Yarn composites with the composition of 30/70 ratio has exhibited the highest energy absorption with 148.8 J which 28 % lower than Kevlar 100 % sample. The finding indicated there is a potential combination of natural fiber with synthetic fiber that can be fabricated as the composite material for the application of high performance product.     

Fabrication of long and discontinuous natural fiber reinforced polypropylene biocomposites and their mechanical properties

Natural fiber reinforced polypropylene (PP) biocomposites were fabricated by blending long-and-discontinuous (LD) natural fibers (NF) with LD PP fibers. Firstly, random fiber mats were prepared by mixing NFs and PP fibers using a carding process. Then, heat and pressure were applied to the mats, such that the PP fibers dispersed in the mats melted and flowed out, resulting in the formation of consolidated sheets upon subsequent cooling. The effect of the fiber volume fraction on the mechanical properties of the bio-composites was scrutinized by carrying out tensile and flexural tests and observing the interface between the fiber and matrix. It was observed that the natural LD fiber content needs to be maintained at less than the nominal fiber fraction of 40 % by weight for the composites fabricated using the current method, which is quite low compared to that of continuous or short fiber reinforced composites. The limited fiber fraction can be explained by the void content in the biocomposites, which may be caused by the non-uniform packing or the deficiency of the matrix PP fibers.     

Experimental investigation of mechanical behavior of Jute-Flax based glass fiber reinforced composite

Present technological development and innovation needs a better class of material that meets all the practical applications along with its environmental friendly nature and economical value. Hybrid natural fiber composites, a sector of natural composites meets these requirements. This paper deals with fabrication, mechanical characterization of a hybrid (Jute+Flax+GFRP) composite and also the comparison of it with the (Jute+GFRP) based composite. These composites are fabricated using hand lay-up technique. The arrangement of hybrid composite is such that a layer of vertically laid flax fiber is flanked between layers of horizontally laid jute fiber. Epoxy resin alongside with HY951 hardener is used as the binding agent throughout the layer. Glass fiber laminates are used on both sides for improving the surface finish and surface hardness. The volumetric fraction is such that one third of total volume is occupied by Jute and Flax fibers. Test results shows that the hybrid natural composite has excellent properties under tensile, flexural loading. At last failure morphology analysis is done using Scanning Electron Microscope (SEM) and the internal structure of the broken specimen is discussed.     

Enhancement of thermal and physical properties of epoxy composite reinforced with basalt fiber

The basalt chopped fiber reinforced epoxy composites using different curing systems were prepared in order to investigate the thermal characteristics of the composites. 2 different curing systems for bisphenol F type epoxy resin — an epoxy-amine curing system and an epoxy-anhydride curing system — were selected and used to investigate the interaction between matrix resin and basalt fiber in the means of thermal properties and physical properties. Through the evaluation of T _g and thermal degradation behavior of both systems, it was deduced that the type of curing system as well as basalt fiber reinforcement have a great role in determining thermal properties of the composites. Also, the tensile and flexural properties of the composites were systematically evaluated in order to further understand the effect of curing agents on the interaction with basalt fiber.     

Mechanical properties of fragrant screwpine fiber reinforced unsaturated polyester composite: Effect of fiber length,fiber treatment and water absorption

Fragrant screwpine fiber reinforced unsaturated polyester composites (FSFRUPC) were subjected to water immersion tests in order to examine the effect of water absorption on the mechanical properties. FSFRUP composite specimen containing 30 % fiber volume fraction with fiber length of 3 mm and 9 mm was considered in this study. Water absorption test was performed by immersing specimen in sea, distilled and well water at room temperature under different time durations (24, 48, 72, 96, 120, 144, 168, 192, 216, 240 hours). The tensile, flexural and impact properties of the water absorption specimen were appraised and compared with those of the dry composite specimen as per the ASTM standard. The tensile, flexural and impact properties of FSFRUPC specimen were found to decrease with the increase in the percentage of moisture uptake. The percentage of moisture uptake of composite was reduced after alkali treatment with 3 % NaoH for 3 hours. In moisture absorption test, the lowest diffusion coefficient, D (6.62513×10^-13 m²/s) and swelling rate parameter, K _sr (6.341×10^-3 h^-1) were obtained through the specimen immersed in sea water. The chemical composition, elemental composition of fiber and surface morphology of the FSFRUPC were analysed by using Fourier transform infrared spectroscopy (FTIR), Energy dispersive spectroscopy (EDS) and scanning electron microscopy (SEM) respectively.     

Thermal stability and physical properties of epoxy composite reinforced with silane treated basalt fiber

This study evaluates the influence of different silane coupling agents on the thermal and physical properties of epoxy-anhydride composite reinforced with basalt fiber. The silane coupling agents were selected by their functional groups so that they could have different chemical interactions with the epoxy and anhydride curing agents. The thermal and degradation behavior of the composites with different fiber contents were evaluated by differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA). Through the evaluation of T _g and thermal degradation behavior of both systems, it was deduced that the silane coupling agents have a great influence on the thermal properties of the composites as well as interfacial improvement. Also, the tensile properties of the composites were systematically evaluated in order to further understand the effect of silane coupling agents on the interaction with basalt fiber and epoxy matrix.     

Mechanical and thermal degradation behavior of sisal fiber (SF) reinforced recycled polypropylene (RPP) composites

The present investigation focuses on the effect of fiber surface treatment on the mechanical, thermal and morphological properties of sisal fiber (SF) reinforced recycled polypropylene (RPP) composites. The surface of sisal fiber was modified using different chemicals such as silane, glycidyl methacrylate (GMA) and O-hydroxybenzene diazonium chloride (OBDC) to improve the compatibility between fiber surface and polymer matrix. The experimental results revealed an improvement in the tensile strength to 11 %, 20 % and 31.36 % and impact strength to 78.72 %, 77 % and 81 % for silane, GMA and OBDC treated sisal fiber reinforced recycled polypropylene (RPP/SF) composites respectively as compared to RPP. The thermo gravimetric analysis (TGA), Differential scanning calorimeter (DSC) and heat deflection temperature (HDT) results revealed improved thermal stability as compared with RPP. The morphological analysis through scanning electron micrograph (SEM) supports improves surface interaction between fiber surface and polymer matrix.     

Investigations on mechanical characteristics of glass fiber reinforced epoxy composite modified with amino-terminated hyperbranched polymer

Glass fiber, GF, which was first hydroxylated and silanized, was incorporated into epoxy resin modified with amino-terminated hyperbranched polymer (ATHBP) to obtain high performance composite. The effects of GFs content on the mechanical properties of composites were investigated, discussing the results from flexural, tensile, and impact tests. The composites revealed noticeable improvement in flexural strength, tensile strength as well as impact strength but slow decrease in elongation at break, compared to the epoxy/ATHBP thermoset. FESEM morphology results indicated the good compatibility between epoxy matrix and GF in the appearance of ATHBP and showed that the toughening mechanism was mainly attributed to the stress transfer mechanism.     

Flame retardancy,Thermal and mechanical properties of Kenaf fiber reinforced Unsaturated polyester/Phenolic composite

Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.     

Synthesis and application of alkyl-substituted disazo yellow dyes for unmodified polypropylene fiber

The several disazo dyes having different alkyl substituents were synthesized to dye unmodified polypropylene fiber. The affinity of the dyes onto unmodified polypropylene was increased with the increase of the length of alkyl substituents. Therefore, the heptyl-substituted dye having the longest alkyl group in this experiment showed very high color strength of dyeings with K/S value of over 24 at maximum absorption wavelength. The color fastnesses to washing, rubbing and light were also improved significantly for the longer alkyl substituted dyes, so that the heptyl-substituted dye exhibited a rating of 4∼5 for all kinds of fastnesses.     

Synthesis and application of alkyl-substituted high chroma yellow dyes for unmodified polypropylene fiber

A series of new monoazo yellow dyes having different alkyl substituents was synthesized to dye unmodified polypropylene fiber. Color hue of the dyes exhibited light yellow with very high chroma enough to use as yellow primary color dyes. The affinity of the dyes onto unmodified polypropylene was increased with the increase of the length of alkyl substituents. Therefore, the hexyl-substituted dye having the longest alkyl group in this experiment showed very high color strength of dyeings with K/S value of over 26 at maximum absorption wavelength. The color fastnesses to washing, rubbing and light were also improved significantly for the longer alkyl substituted dyes, so that the hexyl-substituted dye exhibited a rating higher than 4∼5 for all kinds of fastnesses.     

Matrix modification with silane coupling agent for carbon fiber reinforced epoxy composites

To improve interfacial adhesion between carbon fiber and epoxy resin, the epoxy matrix is modified with N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane (YDH602) and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (YDH792), respectively. And the effect of matrix modification on the mechanical performance of carbon/epoxy composites is investigated in terms of tensile, flexural and interlaminar properties. The flexural properties indicate that the optimum concentration of silane coupling agents YDH602 and YDH792 for the matrix modification is approximately 0.5 wt% of the epoxy resin system, and the mechanical properties of the YDH792-modified epoxy composites is better than that of the YDH602-modified epoxy composites at the same concentration. Compared to unmodified epoxy composite, the incorporation of 0.5 wt% YDH792 results in an increase of 4, 44 and 42 % in tensile, flexural and interlaminar shear strength (ILSS) values of the carbon/epoxy composite, respectively, while the corresponding enhancement of tensile and flexural modulus is 3 and 15 %. These improvements in mechanical properties can be considered to be an indication of better fiber/matrix interfacial adhesion as confirmed by SEM micrographs of the fracture surface after interlaminar shear testing. The viscosity of the modified epoxy resin system can be reduced by incorporation of silane coupling agent YDH792, which is beneficial for fiber impregnation or wetting during liquid composite molding process.     

Effects of binder fibers and bonding processes on PET hollow fiber nonwovens for automotive cushion materials

In this study, nonwoven fabrics were developed for the replacement of polyurethane foams in car interiors, in particular, cushioning materials for car seats. Polyethylene terephthalate (PET) hollow fibers and two types of bicomponent binder fibers were used to manufacture automotive nonwovens by carding processes and then post-bonding processes, such as needle punching or thermal bonding. The physical and mechanical properties of nonwovens were thoroughly investigated with respect to the effects of binder fibers and bonding processes. The tensile strength and elongation for nonwovens were found to be significantly improved by combined needle punching and thermal bonding processes. In addition, the nonwoven cushioning materials were characterized in terms of hardness, support factors, and compressive and ball rebound resilience. The nonwovens showed greater hardness than the flexible PU foam. However, support factors over 2.8 for the nonwovens indicated improved seating comfort, along with better seating characteristics of greater resilience and air permeability in comparison with the PU foam.     

An improved shear lag model for predicting stress distribution in hybrid fiber reinforced rubber composites

An improved micromechanical shear lag model, which considers the interphase and bonded fiber end, is developed to investigate the load-carrying characteristics and stress profiles in hybrid aramid/sepiolite fiber reinforced rubber composites. The properties of the equivalent matrix, which is combination of sepiolite fiber and rubber matrix, are determined by Mori-Tanaka method. The axial and shear stresses at the fiber end are resolved by the imaginary fiber technique. The results obtained from the improved model show the tensile stress has a maximal at the real fiber center and the interfacial shear stress has a maximal at the end of the real fiber. Comparing with the results from Tsai’s model, the improved model has a better agreement with the numerical simualtion results. The effects of the imaginary fiber length on the stress transfer are analyzed and the results show that the effects can be ignored when the imaginary fiber length is greater than twice of the fiber radius. The effects of interphase modulus and thickness on the maximal axial and shear stresses are discussed. The results show that the interphase modulus and thickness of about 106.3 MPa and 0.2 μm are optimal to prevent interfacial debonding and improve the strength of hybrid fiber reinforced rubber composites.