Enhancement of the mechanical properties of glass/polyester composites via matrix modification glass/polyester composite siloxane matrix modification

Enhancement of the mechanical and vibrational properties of glass/polyester composites was aimed via matrix modification technique. To achieve this, unsaturated polyester was modified by incorporation of oligomeric siloxane in the concentration range of 1–3 wt%. Modified matrix composites reinforced with woven roving glass fabric were compared with untreated glass/polyester in terms of mechanical and interlaminar properties by conducting tensile, flexure, and short-beam shear tests. It was found that after incorporation of 3 % oligomeric siloxane into the polyester matrix, the tensile, flexural, and interlaminar shear strength (ILSS) values of the resulting composite increased by 16, 15, and 75 %, respectively. The increases in ILSS as well as in tensile and flexural properties were considered to be an indication of better fiber/matrix interaction as confirmed by SEM fractography images. Furthermore, the effect of oligomeric siloxane incorporation on the vibrational properties of the composites was investigated by experimental modal testing and the natural frequencies of the composites were found to increase with increasing siloxane concentration.     

Effect of the low and radio frequency oxygen plasma treatment of jute fiber on mechanical properties of jute fiber/polyester composite

We investigated the surface modification of jute fiber by oxygen plasma treatments. Jute fibers were treated in different plasma reactors (radio frequency “RF” and low frequency “LF” plasma reactors) using O₂ for different plasma powers to increase the interface adhesion between jute fiber and polyester matrix. The influence of various plasma reactors on mechanical properties of jute fiber-reinforced polyester composites was reported. Tensile, flexure, short beam shear tests were used to determine the mechanical properties of the composites. The interlaminar shear strength increased from 11.5 MPa for the untreated jute fiber/polyester composite to 19.8 and 26.3 MPa for LF and RF oxygen plasma treated jute fiber/polyester composites, respectively. O₂ plasma treatment also improved the tensile and flexural strengths of jute fiber/ polyester composites for both plasma systems. It is clear that O₂ plasma treatment of jute fibers by using RF plasma system instead of using LF plasma system brings about greater improvement on the mechanical properties of jute/polyester composites.     

Comparative study of the mechanical properties of polyester resin with and without reinforcement with fiber-glass and furcraea cabuya fibers

A commercially available polyester resin was reinforced with cabuya fibers. The experimental variables were the fiber loading and the length of the fiber. Tensile strength, flexural strength, and the Izod impact resistance were measured for the samples and compared to the polyester resin performance without reinforcement. Mechanical properties of the cabuya fiber reinforced material were also compared with the same resin but reinforced with glass fibers. An increase in fiber load decreases the tensile strength for the cabuya reinforced composite, where a value of 52.6 MPa corresponded to the tensile stress of the resin without reinforcement and a value of 34.5 MPa for the best reinforcement achieved with cabuya. An increase in both fiber load and length increases the Young’s modulus of the cabuya reinforced material, and a maximum value of 2885 MPa was obtained. The Young’s modulus and impact resistance values for the cabuya composite (2885 MPa and 100.87 J/m, respectively) reached higher values than those obtained for non-reinforced polyester material (2639 MPa and 5.82 J/m, respectively), and lower than the glass fiber composite (5526 MPa and 207.46 J/m, respectively); while the tensile and flexural strength obtained for the cabuya composite (34.5 MPa and 32.6 MPa, respectively) were lower than the unreinforced (52.6 MPa and 62.9 MPa, respectively) and glass fiber reinforced polyester (87.3 MPa and 155 MPa, respectively).     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Development of mathematical models and estimation for the mechanical properties of organic fiber reinforced polyester composites

Organic fiber from animal waste was used for the development of environmentally friendly animal fiber based polyester composites using cow hair. The cow hair fibers were cut into 10 mm lengths to produce the needed short fiber for random dispersion in the matrix. Before use, some of the fibers were treated with sodium hydroxide for fiber surface modification while some were left as untreated. Composites were developed using predetermined proportions of the fibers in an open mould production process. Samples were formed into tensile and flexural shape in their respective moulds and were stripped off the moulds after curing while further curing was ensured for 27 days before testing. Tensile and flexural properties of the cow hair fiber reinforced polyester composites were evaluated from which it was discovered that the untreated fiber reinforced composites possess better enhancement of mechanical properties compared to the treated fiber reinforced composites and the unreinforced polyester material. Mathematical models for the tensile and flexural properties were developed using statistical packages and estimation using developed software. The developed models revealed high degree of correlation between the experimental values and the predicted values. This denotes that the models can be used to predict the mechanical properties of cow hair reinforced polyester composites for various reinforcement contents.     

Analysis and off-axis tensile characterization of air-entangled textured polyester woven fabrics depending on unit cell interlacing frequency

The aim of this study is to analyze and determine the off-axis tensile properties of air-entangled textured polyester fabrics based on unit cell interlacing frequency. For this purpose, continuous filament polyester air-entangled textured yarn was used to produce plain, ribs and satin woven fabrics. The fabrics were cut from the warp direction (0°) to weft direction (90°) at every 15° increment, and tensile tests were applied to those of the off-axis samples. The strength and elongation results were introduced to the statistical model developed, and regression analyses were carried out. Hence, the effects of off-axis loading and interlacement on the directional tensile properties of the fabric were investigated. The regression model showed that off-axis loading influences fabric tensile strength. On the other hand, interlacement frequency is the most important factor for fabric tensile elongation. The results from the regression model were compared with the measured values. This study confirmed that the method used in this study as can be a viable and reliable tool. Future research will concentrate on multiaxially directional fabric and the probability that it will result in homogeneous in-plane fabric properties.     

Mechanical properties of fragrant screwpine fiber reinforced unsaturated polyester composite: Effect of fiber length,fiber treatment and water absorption

Fragrant screwpine fiber reinforced unsaturated polyester composites (FSFRUPC) were subjected to water immersion tests in order to examine the effect of water absorption on the mechanical properties. FSFRUP composite specimen containing 30 % fiber volume fraction with fiber length of 3 mm and 9 mm was considered in this study. Water absorption test was performed by immersing specimen in sea, distilled and well water at room temperature under different time durations (24, 48, 72, 96, 120, 144, 168, 192, 216, 240 hours). The tensile, flexural and impact properties of the water absorption specimen were appraised and compared with those of the dry composite specimen as per the ASTM standard. The tensile, flexural and impact properties of FSFRUPC specimen were found to decrease with the increase in the percentage of moisture uptake. The percentage of moisture uptake of composite was reduced after alkali treatment with 3 % NaoH for 3 hours. In moisture absorption test, the lowest diffusion coefficient, D (6.62513×10^-13 m²/s) and swelling rate parameter, K _sr (6.341×10^-3 h^-1) were obtained through the specimen immersed in sea water. The chemical composition, elemental composition of fiber and surface morphology of the FSFRUPC were analysed by using Fourier transform infrared spectroscopy (FTIR), Energy dispersive spectroscopy (EDS) and scanning electron microscopy (SEM) respectively.     

Mechanical behavior of composites reinforced with fibers caroa

Composites were prepared with 13, 23 30 and 40 % fiber and evaluated the mechanical performance in tensile, flexural and impact. The mechanical properties of these composites were also evaluated function of time at 110 °C thermal exposure. Caroa fibers were characterized by techniques such as thermal gravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the best mechanical properties were achieved for composites containing 23 to 30 % fiber. The incorporation of 23 % fiber caroa increased both the modulus of elasticity in the tensile test as the flexural strength and impact, the composite with 30 % fiber caroa showed higher tensile strength. The results show that the tensile and flexural strength of the composite decreased with time of thermal exposure. The thermal aging at 110 °C caused a decrease in tensile properties of the composites.     

Characterization of light weight epoxy composites from short Sansevieria Cylindrica fibers

Sansevieria (genus) cylindrica (species) belongs to Agavaceae family plant fiber first time used as a reinforcing agent in the epoxy system. Fibre extracted from leaves, fairly lesser density, porosity, higher strength to weight ratio (hereafter called SCF) and these fibers were alkali-treated and yet impregnated on the epoxy system using wet hand lay up technique in order to compare with untreated fiber on performance. DMA, TGA, DSC, FTIR, SEM, degradation temperature, flexural and tensile tests were performed for untreated and alkali-treated epoxy composites using different SCF volumes viz. 1 vol.%, 5 vol.%, 7 vol.% and 9 vol.%. Alkali treated fibre were found to have higher initial and final degradation temperatures and flexural and tensile strength. The removal of the amorphous hemi-cellulose on alkali treatment was played an instrumental in improving properties. A 3 °C increase in glass transition temperature and decomposition temperature were recorded respectively and over all treated SCF composites reinforced on the epoxy were shown significant results than untreated. Storage modulus and tan ?? were observed well at 9 vol.% treated SCF while flexural and tensile were increased by 35 and 13 % for SCF treated composites respectively.     

Mechanical and thermo-mechanical analysis based numerical simulation of granite powder filled polymer composites for wind turbine blade

In present article fabrication and characterization of unfilled and granite powder filled carbon epoxy composites are reported. Addition of carbon fiber shows positive effect on mechanical performance of the composites. However, incorporation of granite powder has negative hybridizing effect on the properties such as tensile strength, flexural strength and inter-laminar shear strength. The storage modulus evaluated at 30 °C is in close agreement with flexural modulus of composites. Further, successful attempt is made for numerical simulation of actual geometry of wind turbine blade. The results obtained from numerical analysis are comparable with experimental results.     

The effect of gelation and curing temperatures on mechanical properties of pultruded kenaf fibre reinforced vinyl ester composites

Process parameters such as gelation and curing temperatures are parameters that influence the pultruded kenaf reinforced vinyl ester composites profile quality and performance. The effect of gelation and curing temperatures on mechanical (tensile, flexural and compression properties) and morphological properties of pultruded kenaf reinforced vinyl ester composites were analyzed. Obtained results indicated that increase of gelation and curing temperatures during the pultrusion process of kenaf reinforced vinyl ester composites influenced the mechanical properties of the composites. When the gelation and curing temperatures were increased, tensile strength, tensile modulus, flexural strength, flexural modulus and compressive strength were affected and they were either increased or decreased. The factors that influenced these results include improper curing, excessive curing, water diffusion, and the problems associated with interfacial bonding between fibre and matrices. The optimum values of the tensile strength for gelation and curing temperatures of kenaf pultruded composites were at 100 °C and 140 °C, tensile modulus at 80 °C and 180 °C, flexural strength at 100 ° and 140 °, flexural modulus at 120 ° and 180 °, and compressive strength at 120 °C and 180 °C, respectively. The scanning electron micrographs of tensile fractured samples clearly show that with the increase in gelation temperature, it creates the lumens between matrix and kenaf fibre thus reducing tensile properties whereas increasing the curing temperature caused less fibre pull out and enhanced fibre/matrix interfacial bonding.     

Potential of using polyester reinforced coconut fiber composites derived from recycling polyethylene terephthalate (PET) waste

Unsaturated polyester resin synthesized from glycolyzed product of polyethylene terephthalate (PET) waste was used as a matrix to form coconut fiber/polyester composites. PET wastes were recycled through glycolysis and polyesterification reaction to produce a formulation for unsaturated polyester resin (UPR). FTIR spectra of glycolyzed product and prepared resin revealed that cross-links between unsaturated polyester chain and styrene monomer occurred at the saturated sites which resulted in the forming of cross linking network. To improve the adhesion between coconut fiber and polyester resin, various concentrations of alkali, silane and silane on alkalized fiber were applied and the optimum concentration of treatments was determined. The influence of water uptake on the sorption characteristics of composites was studied via immersion in distilled water at room temperature. Surface treatment of coconut fiber caused a significant increase in the tensile properties with the optimum treatment is 0.5 % silane on the 5 % alkalized coconut fiber/polyester composites. It was also observed that the treated fiber composites showed lower water absorption properties in comparison to those of untreated fiber composites. This observation was well supported by the SEM investigations of the fracture surfaces. From the study, it was concluded that polyester reinforced coconut fiber composites derived from recycling polyethylene terephthalate (PET) waste may have the potential application in the fields of construction and automotive interior substrates.     

Antibacterial Coating of Glass Fiber Filters with Silver Nanoparticles (AgNPs) and Glycidyltrimethylammonium Chloride (GTAC)

Silver nanoparticles (AgNPs) were attached to glass fiber filters to improve their antibacterial properties using glycidyltrimethylammonium chloride (GTAC), a type of quaternary ammonium salt. The glass fiber filters treated with GTAC were placed into the Ag colloid and heat-treated at 43 °C for 90 min to attach AgNPs to the glass fiber filters. The glass fiber filters with the attached AgNPs were then analyzed by scanning electron microscopy and atomic force microscopy (AFM). The surface morphology of the glass fiber filters treated with GTAC and AgNPs was observed. The Ag atomic % of the glass fiber filters was analyzed according to the GTAC concentration, Ag colloid concentration, and AgNPs treatment temperature. The surface roughness of the glass fiber filters with the attached AgNPs was measured by AFM. The antibacterial tests of the GTAC and AgNP-treated glass fiber filters highlighted the sufficient antibacterial effects against E. coli, S. aureus, and P. aeruginosa. In particular, the antibacterial properties of glass fiber filters against S. aureus and P. aeruginosa were improved when the glass fiber filters were treated with both GTAC and AgNPs.     

Moisture absorption effect on thermal, dynamic mechanical and mechanical properties of injection-molded short glass-fiber/polyamide 6,6 composites

Polymer composites of polyamide 6,6 reinforced with short glass fiber were prepared by injection molding, conditioned under dry, 50 % relative humidity and wet. Investigations by DSC, DMA and tensile tests were conducted. FLD study showed that more fiber degradation occurred during processing of the composites with higher fiber loading. DSC analysis revealed that the incorporation of glass fiber and moisture into the PA 6,6 matrix resulted in a remarkable decrease in the degree of crystallinity. DMA results revealed the glass transition temperatures were sensitive to moisture absorption and their values moved to a lower temperature upon exposure to moisture. Incorporation of glass fiber into the polyamide 6,6 gave rise to a significant improvement in tensile modulus and tensile strength, while tensile strain was reduced. Exposure to different environments from dry to wet conditions resulted in a decrease in the strength and modulus, while tensile strains decreased.     

Preparation and characterization of glass fiber-coir hybrid composites by a novel and facile Prepreg/Press process

The present study explored the preparation of glass fiber-coir reinforced unsaturated polyester resin hybrid (GCU) composites with a novel Prepreg/Press fabrication process. Flexural, impact and thermal-mechanical properties of GCU composites were investigated. Coir reinforced unsaturated polyester resin (CU) composites was also prepared with the same process to explore the enhancement effect of glass fabric on the mechanical properties of coir-based composites. The effect of fabrication pressure on the mechanical properties of CU and GCU composites was examined. Micromorphology and interfacial reaction of the composites were analyzed. It is shown that GCU composites fabricated with the Prepreg/Press process have excellent flexural strength (185.0 MPa), MOE (18.3 GPa), and impact strength (67.2 kJ/m²). The mechanical properties of GCU composites increased with the increase of applied pressure up to 0.8 MPa in the Prepreg/Press process. However, further increase of applied pressure led to the decrease in mechanical properties. The addition of glass fabrics to GCU composites showed 419 % improvement in flexural strength, 708 % improvement in MOE and 562 % improvement in impact strength over coir-based composites. The micromorphology study proved that the poor interfacial bonding between coir and matrix led to the low mechanical properties of coir-based composites.     

Long term performance study of glass reinforced composites with different resins under marine environment

For marine structural applications which poses significant challenges to the choice of materials due to presence of corrosive seawater, polymer matrix based fiber reinforced composites are increasingly becoming the material of choice. However the performance properties of composites are greatly influenced by the moisture absorbed by the composite. In the current study, the long term performance is assessed by determining the amount of moisture absorbed and the reduction of mechanical properties over 12 months in a simulated sea-water environment at different temperatures. Three commonly used thermoset resins with different chemistry such as unsaturated polyester (USP), epoxy resin (EP) and vinylester (VE) are chosen. The effect of fiber reinforcement on the long term performance is investigated. A suitable method for manufacturing glass reinforced composite with good interfacial bonding and high volume fraction is also developed in current study. It is observed that vinylester plaques and composites absorb lesser moisture compared to USP and Epoxy systems resulting in lesser reduction in flexural strength and making the best performing among polymers studied. It is also found that sea-water diffusion into the composite follows non-Fickian behaviour and diffusion relaxation model fits well with the experimental data and corresponding model parameters are evaluated.     

Development of superhydrophobic polyester fabrics using alkaline hydrolysis and coating with fluorinated polymers

Alkaline hydrolysis is one of the most classic fiber finishing methods, however, its potential as tuning surface superhydrophobicity in mass scale has not been studied much. In this research, fine roughness was formed on the polyester fiber surfaces by alkaline hydrolysis at room temperature and fluorinated polymer mixtures were further coated. The developed superhydrophobic fabrics were evaluated in terms of structural changes, mechanical properties, surface hydrophobicity, and permeability for practical applications. As alkaline hydrolysis treatment time increased, surface roughness was increased as a lot of nano-craters were generated with the decrease of fabrics weight and tensile strength as well. As air pockets formed through nano-craters on the fiber surfaces, static contact angle increased, and shedding angle tended to decrease. In this study, the sample treated with alkaline hydrolysis for 20 minutes showed the highest static contact angle of 167.8±1.3° and lowest shedding angle of 4.4±2.3°. Considering tensile strength loss, however, the 15-minute alkaline hydrolyzed fabrics which showed static contact angle of 162.2±2.7° and shedding angle of 8.8±0.2° was selected as the optimal condition for practical application. The newly developed superhydrophobic fabrics were found to have higher water vapor and air permeability than those of untreated samples. At the same time, fluoropolymer coating played a certain role for tensile strength and water vapor permeability demonstrating the importance of understanding and designing proper fluorinated-compound treatment processes.     

Mechanical and machinability behaviors of woven coir fiber-reinforced polyester composite

The research on coir-polyester composites initiated the interest in the development of woven coir fiber-reinforced polyester composites. The mechanical properties of woven coir-polyester composites were evaluated as per ASTM standards and the machinability behavior was studied by conducting drilling tests in this investigation. The woven coir-polyester composites exhibited the average values of tensile, flexural and impact strength of 19.9 MPa, 31.3 MPa and 49.9 kJ/m² respectively. The effect of NaOH treatment on the improvement of mechanical properties of woven coir-polyester composites were studied in this investigation. The 40 % increase of tensile strength, 42 % increase of flexural strength and 20 % increase of impact strength were achieved by treated woven coir fiber-reinforced polyester composites. The regression models for predicting thrust force, torque and tool wear in drilling of woven coir-polyester composites were developed and the effect of drilling parameters were analyzed.     

Off-axis tensile properties of multistitched plain woven E-glass/polyester composites

The aim of this study was to understand the ±45 ° directional off-axis tensile properties of the developed two dimensional (2D) multistitched multilayer E-glass/polyester woven composites. It was found that the off-axis tensile strength of the unstitched structure was slightly higher than those of the multistitched structures. The reason was that the multistitching process caused the filament breakages. It was also found that when the stitching direction and stitching density in structures increased, their off-axis tensile modulus decreased. Therefore, stitching directions, stitching density and stitching yarn on the composite structures were considered as important parameters. All structures under the off-axis tensile load had normal deformation, or angular deformation or shrinkage in width. In addition, both the normal deformation and the shrinkages in width occurred in most of the two and four directional stitched structures. On the other hand, four directional Kevlar^® 129 yarn dense stitched E-glass/polyester structure showed only shrinkage in width after angular deformation. This could be considered as a new failure mode because of the multistitching. These results indicated that the stitching directions and density generally influenced the off-axis tensile properties of the multistitched E-glass/polyester woven composites.     

Matrix modification with silane coupling agent for carbon fiber reinforced epoxy composites

To improve interfacial adhesion between carbon fiber and epoxy resin, the epoxy matrix is modified with N-(2-aminoethyl)-3-aminopropylmethyldimethoxysilane (YDH602) and N-(2-aminoethyl)-3-aminopropyltrimethoxysilane (YDH792), respectively. And the effect of matrix modification on the mechanical performance of carbon/epoxy composites is investigated in terms of tensile, flexural and interlaminar properties. The flexural properties indicate that the optimum concentration of silane coupling agents YDH602 and YDH792 for the matrix modification is approximately 0.5 wt% of the epoxy resin system, and the mechanical properties of the YDH792-modified epoxy composites is better than that of the YDH602-modified epoxy composites at the same concentration. Compared to unmodified epoxy composite, the incorporation of 0.5 wt% YDH792 results in an increase of 4, 44 and 42 % in tensile, flexural and interlaminar shear strength (ILSS) values of the carbon/epoxy composite, respectively, while the corresponding enhancement of tensile and flexural modulus is 3 and 15 %. These improvements in mechanical properties can be considered to be an indication of better fiber/matrix interfacial adhesion as confirmed by SEM micrographs of the fracture surface after interlaminar shear testing. The viscosity of the modified epoxy resin system can be reduced by incorporation of silane coupling agent YDH792, which is beneficial for fiber impregnation or wetting during liquid composite molding process.