Fibre losses during debranching and debarking of Eucalyptus pulp logs using a single-grip harvester

Mechanised harvesting operations are becoming more prevalent in South Africa, with the realisation that motor- manual and manual harvesting operations pose significant health and safety risks to workers. However, the potential damage caused by single-grip harvester feed rollers and delimbing knives on the log surface during debranching and debarking of eucalypts pulp logs may negatively affect fibre recovery as opposed to manually debarked logs, which show little or no log surface damage. Compared with manual debarking, this study investi- gated the influence of two mechanised debarking treatments on wood fibre loss on eucalypt log assortments debarked by harvester head feed rollers and delimbing knives. The two mechanised debarking treatments consisted of three and five feed roller passes along the stem surface. In addition to quantifying the magnitude of this fibre loss, a financial evaluation was done to calculate the value of these losses. The three- and five-pass debarking treatments caused significant fibre losses of 1.425 green tonnes per hectare (gt ha?1) and 2.275 gt ha?1, respec- tively, as opposed to manually debarked logs, which produced no fibre losses. Wood fibre losses in terms of total potential (or available) wood mass for three- and five-pass mechanically debarked trees were 1.06% and 1.70%, respectively. These represent a fibre value loss of R441.75 ha?1 and R705.25 ha?1 for three- and five-pass operations, respectively. For the 6.48 million gt y?1 currently mechanically debarked for the South African pulp and paper industry, this equates to fibre value losses of R21.36 million and R34.10 million annually for three- and five-pass operations, respectively.     

The impact of log surface damage caused by harvester Eucalyptus debarking on pulp value recovery

Mechanised harvesting operations are growing in popularity in South Africa, as motor-manual and manual harvesting operations pose significant health and safety risks to workers. Potential damage inflicted by single-grip harvester feed rollers and delimbing knives on the log surface during debranching and debarking of eucalypts may affect chip size distributions during chip production. Chip size is important as it influences pulp quality and recovery in the kraft pulping process. The study investigated the influence of two mechanised debarking treatments in eucalypts (three feed roller passes and five feed roller passes along the stem surface) with feed-roller-induced log surface damage on pulp value recovery. The two mechanised treatments were compared against chips produced from manually debarked logs with no surface damage. In addition, the effect of two log drying periods (one week and two weeks) and three log classes (base, middle and top logs) on chip quality were also analysed. An economic evaluation was conducted to quantify potential recoverable pulp value losses associated with debarking treatments and log drying periods. Logs subject to manual debarking produced significantly less undesired sized chips than both three-pass and five-pass mechanically debarked logs and therefore had significantly greater pulp value recovery. Mechanically debarked logs had a projected pulp value recovery of R62, R86 and R123 less per bone dry tonne of chips produced from base, middle and top logs, respectively, when compared with manually debarked logs with no log surface damage after a one-week log drying period. Mechanically debarked logs also had a projected pulp value recovery of R77, R40 and R59 less per bone dry tonne of chips produced from base, middle and top logs, respectively, when compared with manually debarked logs with no log surface damage after a two-week log drying period. Logs dried for two weeks also produced significantly less under-sized chips than chips produced from one-week-dried logs and therefore had greater pulp value recovery. However, two-week-dried logs produced wood chips with significantly more over-thick chips than logs dried for one week. The volume of undesirable-sized chips produced during chipping increased with decreasing log size.