Influences of organic-modified Fe-montmorillonite on structure, morphology and properties of polyacrylonitrile nanocomposite fibers

The Fe-montmorillonite (Fe-MMT) combined catalysis effects of Fe ion with barrier effects of silicate clays, was firstly synthesized by hydrothermal method, and then was modified by cetyltrimethyl ammonium bromide (CTAB). The organic-modified Fe-montmorillonite (Fe-OMT) was dispersed in the N, N-dimethyl formamide (DMF) and then compounded with polyacrylonitrile (PAN) solution which was dissolved in DMF. The composite solutions were electrospun to form PAN/Fe-OMT nanocomposite fibers. The influences of the Fe-OMT on the structure, morphology, thermal, flammability and mechanical properties of PAN nanocomposite fibers were respectively characterized by X-ray diffraction (XRD), High-resolution transmission electron microscopy (HRTEM), Scanning electron microscopy (SEM), Thermogravimetric analyses (TGA), Micro Combustion Calorimeter (MCC) and Electronic Single Yarn Strength Tester. It was found from XRD curves that there was not observable diffraction peak of silicate clay, indicating that the silicate clay layers were well dispersed within the PAN nanofibers. The HRTEM image indicated that the multilayer stacks of nanoclays could be found within the nanofibers and were aligned almost along the axis of the nanofibers. The SEM images showed that the diameters of nanocomposite fibers were decreased with the loading of the Fe-OMT. The TGA analyses revealed that the onset temperature of thermal degradation and charred residue at 700°C of PAN nanocomposite fibers were notably increased compared with the pure PAN nanofibers, contributing to the improved thermal stability properties. It was also observed from MCC analyses that the decreased peak of heat release rate (PHRR) of the PAN nanocomposite fibers reduced the flammability properties. The loadings of Fe-OMT increased the tensile strength of PAN nanocomposite fibers, but the elongation at break of PAN nanocomposite fibers was lower than that of the PAN nanofibers.     

Studies on composite filaments from nanoclay reinforced polypropylene

The development of high tenacity, high modulus monofilaments from Polypropylene/Clay nanocomposite has been investigated. Pure sodium montmorillonite nanoclay was modified using hexadecyl trimethyl ammonium bromide (HTAB) via an ion exchange reaction. Pure and modified clay were characterized through X-ray diffraction, FTIR and TGA. The modified clay was melt blended with polypropylene (PP) in presence of a swelling agent. Composite filaments from PP/Clay nanocomposite were prepared at different weight percentages of nanoclay and the spinning and drawing conditions were optimized. The filaments were characterized for their mechanical, morphological and thermal properties. The composite PP filaments with modified clay showed improved tensile strength, modulus and reduced elongation at break. The composite filaments with unmodified clay did not show any improvement in tensile strength but the modulus improved. The sharp and narrow X-ray diffraction peaks of PP/nanoclay composite filaments indicate increase in crystallinity in presence of modified clay at small loadings (0.5%). The improved thermal stability was observed in filaments with modified as well as unmodified clays.     

Improvement of thermo-mechanical properties of basalt fiber using heat resistant polymeric coatings

Heat resistant coatings of textile materials are required so that they can fulfill the high security demand in the case of resistance to fire and improve thermo-mechanical properties. These coatings also enhance the interface properties of textiles in the composites. Liquid phase coatings, based on polysilazane and polysiloxane polymers were deposited onto the basalt fiber (BF) yarn using impregnation coating method. Tensile testing under thermal stress was conducted to examine the thermo-mechanical properties of both coated and uncoated yarns. The thermo-mechanical study indicated that the heat resistant coatings enhanced 40–70 % tensile strength and 25–40 % stiffness of original BF yarns up to 400 °C. BF yarn retained 65–90 % of its tensile strength at 500 °C due to coatings, whereas the uncoated BF yarn lost 85 % strength at this temperature. Thermo gravimetric analysis (TGA) showed that the coatings have good thermal stability. In addition, scanning electron microscopy (SEM), energy-dispersive X-ray (EDX) spectroscopy, optical microscopy and fourier transform infrared (FTIR) spectroscopy analyses were executed in order to evaluate the surface microstructure as well as surface chemical compositions of the BF yarns.     

Thermal properties of copolyetherester/silica nanocomposites

Thermal properties of copolyetherester/silica nanocomposites were examined by using DSC and TGA. The segmented block copolyetheresters with various hard segment structures and hard segment contents (HSC) were synthesized and their silica nanocomposite films were prepared by solution casting method. The nano-sized fumed silica particles were found to act as a nucleating agent of the copolyetheresters. The nanocomposites always showed reduced degree of supercooling or faster crystallization than the corresponding copolyetheresters. The nanocomposites also showed increased hard segment crystallinity except HSC 35 sample which had short hard segment length. In case of 2GT [poly(ethylene terephthalate)] copolyetheresters, which were not developed commercially because of their low crystallization rate, the hard segment crystallinity increased considerably. The copolyetherester/silica nanocomposites showed better thermal stability than copolyetheresters.     

POSS/polypropylene hybrid nanocomposite monofilaments by reactive extrusion

The Allyl-heptaisobutyl-polyhedral oligomeric silsesquioxane (AHO-POSS) grafted polypropylene (PP) was prepared by reactive extrusion and by physical blending routes. The structure and properties of physically blended and reactively blended POSS/PP nanocomposites were investigated by FTIR, wide-angle X-ray diffraction (WAXD), differential scanning calorimetry (DSC), thermogravimetric analysis, SEM, spherutlic growth and mechanical properties studies. Chemical bonding of POSS with PP in reactive extrusion was confirmed by FT-IR spectroscopy. DSC and TGA studies showed that the thermal stability of AHO-POSS/PP nanocomposite prepared by reactive extrusion improved significantly as compared to only physically blended nanocomposites. WAXD studies showed decrease in crystallinity of the AHO-POSS/PP nanocomposites prepared by reactive extrusion. SEM studies showed aggregation tendency in case of physically blended AHO-POSS/PP nanocomposites. Spherulite growth studies show reactive blending retards spherulite growth in PP polymer.     

Thermal and oxidation protection of carbon fiber by continuous liquid phase pre-ceramic coatings for high temperature application

Thermal and oxidation resistant coating is necessary for carbon fiber (CF) in CF reinforced concrete (CFRC) composite application in order to fulfil a high level of safety standard in case of fire. Pre-ceramic coatings such as Polysilazane, Polysiloxane, and Methyl silicone resin have been deposited on CF filament yarn by means of wet chemical continuous dip coating method. The surface analyses e.g. scanning electron microscopy (SEM), X-ray photoelectron spectroscopy (XPS) and infrared spectroscopy (IR) results showed the changes of surface morphology by the coatings. Thermo gravimetric analysis (TGA) revealed that the high temperature (up to 800 °C) oxidation stability of CF was significantly improved with coatings. Thermo-mechanical properties also significantly enhanced up to 600 °C. CF yarn retains its original strength and elasticity modulus/stiffness at 700 °C due to thermal and oxidation resistant coatings.     

Preparation and property of ultrahigh molecular weight polyethylene/halloysite nanotube fiber

In this research, halloysite nanotubes (HNTs) were incorporated into ultra-high molecular weight polyethylene (UHMWPE) in order to prepare the nanocomposite fibers by a gel-spun and hot drawing process. The HNTs were treated with oleic acid to improve the dispersion in the UHMWPE fibers. Both the crystallinity tested by differential scanning calorimetry (DSC) and mechanical properties increased with a low loading of HNTs, and decreased with a high loading. The thermal gravimetric analysis (TGA) test showed the thermal stability to improve with the incorporation of HNT. The addition of HNT did not change the crystal type, according to the X-ray diffraction (XRD) study.     

Preparation and properties of antibacterial Poly(vinyl alcohol) nanofibers by nanoparticles

Poly(vinyl alcohol) (PVA)/Ag-zeolite nanofiber webs were prepared with different concentrations of Ag-zeolite nanoparticles by the electrospinning technique. Scanning electron microscopy (SEM), energy-dispersive X-ray spectrometry (EDS), transmission electron microscopy (TEM), Fourier transform-infrared (FT-IR) spectroscopy, thermogravimetric analysis (TGA), differential scanning calorimetry (DSC), Instron, and antibacterial activities analysis were utilized to characterize the morphology and properties of the PVA/Ag-zeolite nanofiber webs. The study results showed that the polymer concentration, applied voltages and tip-to-collector distances were the main factors influencing the morphology of the electrospun nanofiber webs. The introduction of Ag-zeolite nanoparticles improved the mechanical properties and thermal stability of the PVA nanofiber webs. TEM data demonstrated that the Ag-zeolite nanoparticles were well distributed within the nanofiber. FTIR revealed a possible interaction between the PVA matrix and the Ag-zeolite nanoparticles. These fibers showed an antibacterial efficacy of 99.8 % and over against Staphylococcus aureus and Klebsiella pneumoniae at Ag-zeolite concentrations of 1 % and over, because of the presence of the silver nanoparticles in the zeolite.     

Preparation and flammability properties of hybrid materials containing phosphorous compounds via sol-gel process

Organic-inorganic hybrid coatings containing phosphoric acid (PA) bonded to the organic-inorganic network were prepared from tetraethoxysilane (TEOS) using a sol-gel process. The effect of sol-gel phosphate-based flame retardant coating on polyacrylonitrile fabric properties (flammability, stiffness, and strength) was investigated. Sample characterization of the coated samples were investigated using differential thermal/thermogravimetric analysis (DTA/TGA), Fourier transform infrared spectroscopy (FTIR), X-ray diffractometer (XRD), and scanning electron microscopy (SEM). The results showed that hybrid coating on the polyacrylonitrile fabrics influenced fabric stiffness, strength, and flammability. And also, flammability of the coated samples after washing cycles was investigated, and the flame retardancy properties of the samples after 10 repeated washings were not completely lost.     

Polyvinylidene fluoride nanofiber coated polypropylene nonwoven fabric as a membrane for lithium-ion batteries

Polyvinylidene fluoride (PVdF) membranes in spite of having many critical properties necessary for lithium-ion batteries, do not have satisfying thermal and mechanical resistance. The goal of this study was to combine the good mechanical and thermal properties of PP nonwoven fabric with the excellent electrochemical properties of PVdF nanofibers to exploit a high-performance membrane for lithium-ion batteries. This work reports the preparation of PVdF nanofiber membranes using electrospinning on a polypropylene (PP) spunbonded nonwoven fabric and an aluminum foil followed by a hot-pressing treatment. The morphology and size of the membranes were studied by the scanning electron microscopy. The tensile strength of the membrane with the PP support was superior to the PVdF membrane. Thermal stability of the prepared membranes was determined using the TGA method and the dimensional stability was investigated by measuring the shrinkage ratio at 105 °C. The results have shown that the PVdF/PP membrane was thermally more stable than the PVdF and the commercial Celgard 2325 membranes. The batteries using PVdF/PP membrane exhibited higher electrochemical oxidation limit, better cycling performance and less discharge capacity fading during 100 cycles compared to PVdF and Celgard membranes. The results of this study showed that PVdF/PP membrane is a promising advanced membrane in lithium-ion batteries.     

Flame retarding PC/ABS resins having superior thermomechanical properties

Triphenyl phosphate (TPP) is well known to be one of the most effective flame retardants for acrylonitrile-butadiene-styrene copolymer (ABS) and its blending resins, such as polycarbonate (PC)/ABS, among various phosphorous-based compounds. However, TPP can also play a role as a plasticizer, which decreases the mechanical properties of PC/ABS resins at high temperature. Furthermore considerable amount of TPP has to be evaporated during molding process due on its much lower evaporation temperature. To overcome these shortcomings, we tried to immobilize TPP by grafting on butadiene moiety of ABS. FT-IR analysis of prepared TPP-grafted ABS (ABS-g-TPP) comparing with TPP, ABS and their blend confirmed that chemical reactions happened between TPP and ABS resins and it was attributed to the graft reaction of TPP onto butadiene moieties. Prepared ABS-g-TPP resins were blended with PC at various compositions to be prepared as testing specimens by injection molding. The physical characteristics such as mechanical properties, thermal stability, and flame retarding properties of the PC/ABS-TPP graft copolymer were analyzed through Vicat softening temperature, IZOD impact strength, transmission electron microscope, and UL94 flame retardation tests. Results showed that PC/ABS-g-TPP resin takes better thermomechanical properties than the existing PC/ABS resins at relatively low additional TPP amounts.     

Influence of fibre contents on mechanical and thermal properties of roselle fibre reinforced polyurethane composites

The aim of this paper is to study the effect of fibre content on mechanical and morphological properties and thermal stability of roselle fibres (RFs) reinforced polyurethane (TPU) composites. The RF/TPU composites were prepared at difference fibre contents; 10, 20, 30, 40 and 50 wt% by melt mixed mixer and hot press at 170 °C. Mechanical (tensile, flexural and impact strength) and Thermogravimetric analysis (TGA) properties of RF/TPU composites were measured according to ASTM standard. Obtained results indicated that effect of fibre contents display improved tensile and flexural and impact strength properties. RF/TPU composites show the best mechanical and thermal properties at 40 wt% roselle fibre content. Scanning electron microscopy (SEM) micrograph of fractured tensile sample of the roselle composite revealed good fibre/matrix bonding. TGA showed that RF/TPU with difference fibre contents had improved thermal stability.     

Effect of aldehydes crosslinkers on properties of bacterial cellulose-poly(vinyl alcohol) (BC/PVA) nanocomposite hydrogels

The effects of the aldehydes crosslinkers on properties of the BC/PVA nanocomposite hydrogels were investigated. BC as the reinforcement and PVA as the matrix materials of the BC/PVA nanocomposite hydrogels, the hydrogels were prepared in coagulating bath of sodium sulfate and cross-linked with kinds of aldehydes. The hydrogels were characterized by Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), Equilibrium swelling ratio (ESR) tests, mechanical properties tests, thermo-gravimetric analysis (TGA) and X-ray diffraction (XRD) analysis. It was found that the dialdehyde (glyoxal, glutaraldehyde) crosslinkers were more efficient than monoaldehyde (formaldehyde, acetaldehyde) crosslinkers. The ESR, mechanical properties of the BC/PVA nanocomposite hydrogels were obviously influenced by aldehydes crosslinkers. However, their thermo stability and crystallinity were scarcely influenced. The nanocomposite hydrogels described in this study provides information for further development and optimization of a variety of nanofiber-polymer matrix composite hydrogels.     

Basalt nanoparticle reinforced hybrid woven composites: Mechanical and thermo-mechanical performance

Nanoparticles are gaining wider importance and increasing utility in many areas of engineering and technology. This investigative work is conducted to study the effect of incorporating basalt nano particles in composites with basalt/basalt and basalt/jute woven structures as reinforcement. The nanoparticles were developed from basalt, they were characterized and used for reinforcing composites of basalt and jute hybrid fabrics. The mechanical and thermo-mechanical properties of hybrid woven basalt reinforced epoxy composites were evaluated. Microscopic examination was carried out in order to analyze the internal structure and fractured surfaces. Interfacial characteristics, material morphology and failure was studied by use of Scanning Electron Microscope (SEM) and optical microscopy. Thermal stability was characterized by TGA. The results elaborated that the incorporation of basalt nanoparticles exhibited superior properties compared to the pure epoxy resin impregnated basalt fabric reinforced composites in terms of mechanical and thermal stability.     

Depositon of ZnO on polyacrylonitrile fiber by thermal solvent coating

In this study, the surface functionalization of polyacrylonitrile (PAN) fibers was achieved by depositing ZnO nanoparticles using thermal solvent coating. surface morphology, crystalline structure, surface chemistry, thermal stability and washing stability of the ZnO coated PAN fibers were investigated by scanning electron microscope (SEM), X-ray diffractometer (XRD), Fourier transform Infra red spectroscopy (FT-IR), Thermo-gravimetric analyses (TGA) and washing stability test, respectively. In addition, the weight changes after coating and washing were studied at different coating and washing conditions. The SEM images revealed that the ZnO was well coated on the surface of the PAN fibers and the coating was obviously affected by the experimental temperature. The FT-IR spectra indicated the chemical features of the deposited ZnO nanostructures. The XRD patterns showed that there was a typical crystalline structure of ZnO nanogains formed on the PAN fibers after coating. The TGA results revealed that the thermal stability of the PAN fibers was improved by the ZnO coating. The experimental results of washing stability revealed the effect of temperature on the washing stability. Weight measurements indicated that the amount of ZnO deposited on PAN fibers increased with the increasing of coating temperature from 60 to 70 °C. Weight measurements also revealed that the weight of the ZnO coating on fibers decreased with the increase in washing temperature and washing time.     

Effect of co-monomer ratio in ABS and wood content on processing and properties in wood/ABS composites

Acrylonitrile-Butadiene-Styrene copolymers (ABS) reinforced with wood flour were investigated for rheological, mechanical and thermal properties. Three grades of commercial ABS resin (high flow (HF-ABS), medium impact (MI-ABS) and super high impact (SI-ABS) grades) were characterized using H-NMR and elemental analysis for the determination of co-monomer content. Wood flour from Para rubber trees treated with N-2 (aminoethyl)-3-(aminopropyl) trimethoxy silane was blended with ABS in the melt blending process using a twin-screw extruder. Wood flour contents used in this work were 0.0 %, 9.1 %, and 33.3 % wt. The composites with higher acrylonitrile contents showed higher melt viscosity especially at the low shear rate. Carreau’s model was used for curve-fitting. The extrudate swell ratio of the composites tended to increase at the shear rate of 10–500 s⁻¹ and then decreased dramatically once the shear rate were further applied. Neat ABS and wood/ABS composites with higher butadiene content illustrated a higher swelling ratio. The neat MI-ABS and composites showed the highest ultimate tensile strength and modulus due to the butadiene content effect. As the wood flour loading was increased, the tensile modulus of all ABS composites increased with the sacrifice of the tensile strength of composites. The elongation at break and impact strength were noticeably the highest for wood/SI-ABS composites among all because of the effect of rubbery butadiene content. Thermal stability of plastic in 9.1 % wood in HF-ABS composites was improved compared with the neat HF-ABS due to the low acrylonitrile content.     

A novel DDPSi-FR flame retardant treatment and its effects on the properties of wool fabrics

A novel flame retardant monomer DDPSi-FR containing organophosphorus and silicon was prepared using 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide (DOPO), 4-hydroxybenzaldehyde (HBA), and 3-glycidoxypropyltrimethoxysilane (GPTMS). The chemical structure of DDPSi-FR was characterized by Fourier transform infrared spectroscopy (FT-IR) and X-ray photoelectron spectroscopy (XPS). Subsequently, after treating the wool fabrics, the effects of the monomer on the flame retardancy, thermal stability, and mechanical properties were studied. The flame retardant and thermal properties were evaluated by conducting vertical flame tests, limiting oxygen index (LOI) determination, and thermogravimetric analysis (TGA). The results showed that improved flame retardancy and thermal stability were achieved. Notably, the flame retardancy was retained even after 15 washing cycles. The mechanical properties were evaluated using the bursting strength, and the results indicated that DDPSi-FR treatment improved the breaking strength.     

Preparation of Polyurethane Silicon Oxide Nanomaterials as a Binder in Leather Finishing

Leather finishing processes using toxic organic solvent based produce volatile organic compounds (VOC), chronic exposure to this chemicals effect on workers' health causing many diseases especially lung cancer. So, polyurethane waterbased was synthesized for application in leather finishing instead of organic solvent based because it’s economic and safety for industry and workers. Preparation of water-based polyurethane (PU) depends on the reaction of polyethylene glycol (PEG, 300) with isophorone diisocyanate (IPDI) and the reaction of IPDI-1,4-butanediol (BDO) together with dimethylolpropionic acid (DMPA), was synthesized by poly-addition polymerization reaction. PU was then modified with different amounts of silicon dioxide nanoparticles (1-5 % SiO₂), used as a binder in leather finishing. Leather coated was characterized physically, chemically and thermally by FTIR, GPC, DLS, TEM, SEM and TGA. The results revel that, water vapor permeability (WVP) of leather coated with PU modified with SiO₂ showed improvement due to the existence of SiO₂ particles which increases the interspaces of the polyurethane coating. SEM showed that when the amount of SiO₂ nanoparticles increases, there is uniform nanoparticles accumulated can be observed. EDX prove the presence of Si and O₂ elements and the formation of SiO₂ nanoparticles. Mechanical properties discussed that tensile strength; tear strength and elongation at break % increase with increase SiO₂ concentration until 3 % SiO₂ nanoparticles. TGA showed an improvement of thermal stability of coated leather modified with SiO₂. Therefore, this study succeeded in preparation of safe, ecofriendly of water-based polyurethane binders which modified with SiO₂ for using in leather finishing.     

Multifunctional polyester fabric using a multicomponent treatment

In this study, multifunctional polyester fabrics with the features of self-cleaning, water and stain repellency, and thermal stability were prepared utilizing a multicomponent system. To this end, both unmodified and alkaline-hydrolyzed modified fabrics were treated with nano TiO₂/citric or maleic acid/sodium hypophosphite/polysiloxane and triethanolamine via a pad-dry-cure method. Surface morphology and color variation of the samples were studied utilizing field emission scanning electron microscopy (FESEM) and CIE-Lab system, respectively. Also, energy-dispersive X-ray (EDX) analysis indicated the content of Ti, P and Si on the surface of fabrics. Thermal stability of the specimen was scrutinized through thermal gravimetric analysis (TGA) and char yield. Both hydrolysis treatment and silicone softener increased the uptake of the nanoparticles. Also, in a comparison between the utilized carboxylic acids, citric acid demonstrated superior features. Generally, the treated fabrics showed desirable self-cleaning and stain repellency with some enhanced thermal stability.     

Effect of boron phosphate on the mechanical, thermal and fire retardant properties of polypropylene and polyamide-6 fibers

The effect of boron phosphate (BPO₄) nanoparticles on the mechanical, thermal, and flame retardant properties of polypropylene (PP) and polyamide 6 (PA-6) fibers are investigated by tensile testing, thermogravimetric analysis (TGA), differential scanning calorimeter (DSC), and micro combustion calorimeter (MCC). The addition of BPO₄ reduces the mechanical properties of the both PP and PA-6 fibers. According to the TGA results, the addition of BPO₄ does not change the thermal behavior of PP fiber and slightly reduces the thermal stability of PA-6 fiber by about 30 °C. According to MCC results, the addition of BPO₄ does not change the effective total heat evolution and heat release rate (HRR) peak for PP fibers. Although the inclusion of BPO₄ does not change the total heat evolution of PA-6 fiber, it reduces the HRR peaks due to increase in barrier effect of char.