Shear strength of furfurylated,N-methylol melamine and thermally modified wood bonded with three conventional adhesives

The shear strength of furfurylated, N-methylol melamine (NMM) and thermally modified wood bonded with emulsion polymer isocyanate, polyvinyl acetate (PVAc), and polyurethane (PU) adhesives was examined. Furfurylation and NMM modification of Scots pine had a significant negative effect on the bonding strength with all adhesives irrespective of the treatment intensity. The obtained low-shear strength values were related to the brittle nature of the wood after modifications rather to the failure of the bondline. PVAc showed a better bonding performance with both furfurylated and NMM modified wood while the combination of furfurylated wood and PU gave the highest reduction in bonding strength (47–51%). Shear strength also decreased significantly after thermal modification in both Scots pine (36–56%) and beech (34–48%) with all adhesives. With the exception of thermally modified beech samples bonded with PU, bondline was found to be the weakest link in thermally modified wood as it was revealed by the wood failure surfaces. Bondline thickness and effective penetration of adhesives did not relate to the shear strength of all modified wood materials. The lower shear strength of modified wood could be attributed to other factors, such as the reduced chemical bonding or mechanical interlocking of adhesives, and the reduced strength of brittle modified wood substrate.     

Durability of thermally modified Norway spruce and Scots pine in above-ground conditions

Abstract

One of the main objectives of thermal modification is to increase the biological durability of wood. In this study the fungal resistance of Norway spruce and Scots pine, thermally modified at 195°C and 210°C, was studied with a lap-joint field test. Untreated pine and spruce and pine impregnated with tributyl tin oxide (TBTO) and copper, chromium and arsenic (CCA) were selected as reference materials. The evaluations were carried out after 1, 2 and 9 years of exposure. After 1 and 2 years of exposure mainly discoloration was detected. Only the untreated pine was slightly affected by decay fungi. There were significant differences in the decay ratings of untreated and thermally modified wood materials after 9 years in the field. While the untreated wood materials were severely attacked by decay fungi or reached failure rating, only small areas of incipient decay were detected in the thermally modified samples. Thermally modified pine was slightly more decayed than thermally modified spruce. The only wood material without any signs of decay was CCA-treated pine, since some of the TBTO-treated pine samples were also moderately attacked by fungal decay. The results of the lap-joint test had a good correlation with mass losses in a laboratory test with brown-rot fungi.     

Effect of fungal exposure on the strength of thermally modified Norway spruce and Scots pine

Abstract

Thermal modification at elevated temperatures changes the chemical, biological and physical properties of wood. In this study, the effects of the level of thermal modification and the decay exposure (natural durability against soft-rot microfungi) on the modulus of elasticity (MOE) and modulus of rupture (MOR) of the sapwood and heartwood of Scots pine and Norway spruce were investigated with a static bending test using a central loading method in accordance with EN 408 (1995). The results were compared with four reference wood species: Siberian larch, bangkirai, merbau and western red cedar. In general, both the thermal modification and the decay exposure decreased the strength properties. On average, the higher the thermal modification temperature, the more MOE and MOR decreased with unexposed samples and increased with decayed samples, compared with the unmodified reference samples. The strength of bangkirai was least reduced in the group of the reference wood species. On average, untreated wood material will be stronger than thermally modified wood material until wood is exposed to decaying fungi. Thermal modification at high temperatures over 210°C very effectively prevents wood from decay; however, strength properties are then affected by thermal modification itself.     

Durability of thermally modified sapwood and heartwood of Scots pine and Norway spruce in the modified double layer test

In the present study, durability of untreated and thermally modified sapwood and heartwood of Scots pine and Norway spruce was examined using a modified double layer test. Base layer samples were partly on contact with ground where exposure conditions were harder than that in a double layer test above the ground. The base layer on ground contact gave results already after one year of exposure in Finnish climate, but the top layer of a double layer test element simulated more the situation of decking exposure.

Significant differences in durability and moisture content (MC) between the wood materials were detected after six years of exposure in the field. Thermally modified pine heartwood performed very well in all layers of the test element and only minor signs of decay were found in some of the base samples. Both sapwood and heartwood of thermally modified spruce were suffering only slight amounts of decay while thermally modified pine sapwood was slightly or moderately decayed. Untreated sapwood samples of pine and spruce were severely decayed or reached failure rating after six years in the field. Untreated heartwood samples performed clearly better. The highest MCs were measured from untreated and thermally modified pine samples. Thermal modification increased significantly the durability and decreased the MC values of all wood materials.     

Wood defects during industrial-scale production of thermally modified Norway spruce and Scots pine

This research investigates wood defects, particularly the formation of surface cracks, during the production of thermally modified wood and its exposure to cyclic moisture changes. Boards of Norway spruce and Scots pine originating from different steps within the production of ThermoWood® were collected and wood defects were investigated at macroscopic and microscopic scale. Subsequently, the wood was exposed to capillary wetting cycles to record its sensitivity towards cracking. After the modification process, typical anatomical defects of conventional kiln-drying became more frequent and severe, with the magnitude being to some extent depending on the presence of defects in the raw material. At microscopic scale, damages to ray parenchyma and epithelial cells as well as longitudinal cracks within the cell walls of earlywood tracheids were evident in thermally modified wood. Despite a lower water uptake and higher dimensional stability, thermally modified wood was more sensitive to surface cracking during wetting cycles than unmodified wood, i.e. at the outside face of outer boards (near bark). For limiting surface cracking of thermally modified wood during service life, the use of high-quality raw material, the exposure of the inside face of the boards (near pith) and the application of a surface coating are considered beneficial.     

Effect of thermal modification temperature on the mechanical properties,dimensional stability,and biological durability of black spruce (Picea mariana)

This study was aimed at evaluating the effect of thermal modification temperature on the mechanical properties, dimensional stability, and biological durability of Picea mariana. The boards were thermally modified at different temperatures 190, 200 and 210 °C. The results indicated that the thermal modification of wood caused a significant decrease in the modulus of rupture (MOR) after 190 °C, while the modulus of elasticity (MOE) seemed less affected with a slight increase up to 200 °C and slight decrease with further increase in temperature. The hardness of the thermally modified wood increased in the axial direction. This increase was also observed in tangential and axial directions but at a lesser extent. The final value was slightly higher in axial direction and lower in radial and tangential directions compared to those of the untreated wood. Dimensional stability improved with thermal modification in the three directions compared to the dimensional stability of unmodified wood. The fungal degradation results showed that the decay resistance of thermally modified wood against the wood-rotting fungi Trametes versicolor and Gloephyllum trabeum improved compared to that of the untreated wood. By contrast, the thermal modification of P. mariana had a limited effect on the degradation caused by the fungus Poria placenta.     

Colour responses from wood,thermally modified in superheated steam and pressurized steam atmospheres

Abstract

In this study, two different methods were used to produce thermally modified wood. One was carried out in a typical kiln drying chamber using superheated steam (SS) and the other used pressurized steam in an autoclave cylinder (PS). Overall, both processes followed the same principles and the wood was not treated with any chemicals. Two wood species were studied, Scots pine (Pinus sylvestris) and Norway spruce (Picea abies). Treatments in the autoclave were carried out under pressure using temperatures of 160°C, 170°C and 180°C. Temperatures of 190°C and 212°C were used in treatments in the chamber at normal air pressure. The colour was measured using L*C*H colour space. Results for both species showed that similar L* (lightness) can be reached at lower (20–30°C) temperatures using PS compared with SS treatment. The hue angle of PS-treated wood was smaller than that of SS-treated wood. No significant difference in C* (chroma) was detected. The difference in E value between PS- and SS-treated wood was smaller for Norway spruce than for Scots pine. The residual moisture content was about 10% higher in wood treated by the PS process compared with the SS process.     

Termite resistance of DMDHEU-treated wood

Four field trials were conducted with wood modified with dimethyloldihydroxy-ethyleneurea (DMDHEU) in contact with subterranean termites. Trials 1 to 3 were conducted with Coptotermes acinaciformis (Froggatt); 1 and 2 in south-east Queensland, and 3 in northern Queensland, Australia. Trial 4 was conducted in northern Queensland with Mastotermes darwiniensis (Froggatt). Four timber species (Scots pine, beech, Slash pine and Spotted gum) and two levels (1.3 M and 2.3 M) of DMDHEU were used. The tests were validated. DMDHEU successfully prevented damage by C. acinaciformis in south-east Queensland, but not in northern Queensland. It also did not protect the wood against M. darwiniensis. Except for beech in trial 4, DMDHEU led to reduced mass losses caused by termite attack compared to the unmodified feeder stakes. Slash pine (in trials 1 and 3) and Spotted gum (in trial 1) presented low mass losses. Modification of Scots pine was more effective against termite damage than the modification of beech.     

Effects of impregnation and heat treatment on the physical and mechanical properties of Scots pine (Pinus sylvestris) wood

Wood modification, of which thermal modification is one of the best-known methods, offers possible improvement in wood properties without imposing undue strain on the environment. This study investigates improvement of the properties of heat-treated solid wood. Scots pine (Pinus sylvestris) was modified in two stages: impregnation with modifiers followed by heat treatment at different temperatures. The impregnation was done with water glass, melamine, silicone, and tall oil. The heat treatment was performed at the temperatures of 180°C and 212°C for three hours. The modified samples were analyzed using performance indicators and scanning electron microscope micrographs. The mechanical and physical properties were determined with water absorption, swelling, bending strength, and impact strength tests. All the modifiers penetrated better into sapwood than hardwood; however, there were significant differences in the impregnation behavior of the modifiers. As regards the effect of heat treatment, generally the moisture properties were improved and mechanical strengths impaired with increasing treatment temperature. In contrast to previous studies, the bending strength increased after melamine impregnation and mild heat treatment. It is concluded that the properties of impregnated wood can be enhanced by moderate heat treatment.     

Seasonal dynamics of wood formation: a comparison between pinning,microcoring and dendrometer measurements

Three different methods were evaluated for analysing wood formation of Norway spruce [Picea abies (L.) Karst.] and Scots pine (Pinus sylvestris L.) in Finland. During two growing seasons, wood formation dynamics were determined both by wounding the cambium with a needle followed by localisation of the wound-associated tissue modification after the growing season (pinning), and by extracting small increment cores during the growing season (microcoring). Stem radius was additionally monitored with band dendrometers. For Norway spruce, pinning and microcoring yielded similar dates for the onset of wood formation. The timing of wood production during the growing season was also similar for pinning and microcoring. For Scots pine, the onset of wood formation was recorded from microcores almost 2 weeks later than from pinning samples. In Scots pine, microcore measurements also produced somewhat later cessation dates for tracheid formation than the pinning samples. For both tree species, the total number of tracheids formed during the growing season was, however, about the same for pinning and microcoring. Dendrometer results clearly differed from those of pinning and microcoring. In particular, the dendrometers showed an increase of stem radius considerably earlier in spring, when the other methods did not detect wood formation. Thus, pinning and microcoring currently represent the most reliable techniques for detailed monitoring of wood formation.     

Crystalline structure of heat-treated Scots pine [<Emphasis Type="Italic">Pinus sylvestris</Emphasis> L.] and Uludağ fir [<Emphasis Type="Italic">Abies nordmanniana</Emphasis> (Stev.) subsp. <Emphasis Type="Italic">bornmuelleriana</Emphasis> (Mattf.)] wood

The aim of this study was to determine changes in crystallinity and crystalline unit cell type of heat-treated Scots pine (Pinus sylvestris L.) and Uludağ fir (Abies nordmanniana stev. subsp. bornmuelleriana Mattf.) wood samples by means of FT-IR spectroscopic method. Heat treatment was applied on the test samples in an oven at three different temperatures (120, 150, and 180°C) and for two different periods of time (6 and 10 h) under atmospheric pressure. It was designated that crystallinity of both Scots pine and Uludağ fir wood samples increased during heat treatment depending on the duration. However, monoclinic structure in crystalline unit cells of Scots pine and Uludağ fir wood samples converted to triclinic structure when heat treated. It was estimated that monoclinic structure was dominant in the crystalline unit cell. It was established that the crystalline structure of Scots pine wood samples was more affected by heat treatment than that of Uludağ fir wood samples.     

Decay resistance of sapwood and heartwood of untreated and thermally modified Scots pine and Norway spruce compared with some other wood species

Abstract

Thermal modification has been developed for an industrial method to increase the biological durability and dimensional stability of wood. In this study the effects of thermal modification on resistance against soft- and brown-rot fungi of sapwood and heartwood of Scots pine and Norway spruce were investigated using laboratory test methods. Natural durability against soft-rot microfungi was determined according to CEN/TS 15083-2 (2005) by measuring the mass loss and modulus of elasticity (MOE) loss after an incubation period of 32 weeks. An agar block test was used to determine the resistance to two brown-rot fungi using two exposure periods. In particular, the effect of the temperature of the thermal modification was studied, and the results were compared with results from untreated pine and spruce samples. The decay resistance of reference untreated wood species (Siberian larch, bangkirai, merbau and western red cedar) was also studied in the soft-rot test. On average, the soft-rot and brown-rot tests gave quite similar results. In general, the untreated heartwood of pine was more resistant to decay than the sapwood of pine and the sapwood and heartwood of spruce. Thermal modification increased the biological durability of all samples. The effect of thermal modification seemed to be most effective within pine heartwood. However, very high thermal modification temperature over 230°C was needed to reach resistance against decay comparable with the durability classes of “durable” or “very durable” in the soft-rot test. The brown-rot test gave slightly better durability classes than the soft-rot test. The most durable untreated wood species was merbau, the durability of which could be evaluated as equal to the durability class “moderately durable”.     

Distribution of preservatives in thermally modified Scots pine and Norway spruce sapwood

Studying the impregnation and distribution of oil-based preservative in dried wood is complicated as wood is a nonhomogeneous, hygroscopic and porous material, and especially of anisotropic nature. However, this study is important since it has influence on the durability of wood. To enhance the durability of thermally modified wood, a new method for preservative impregnation is introduced, avoiding the need for external pressure or vacuum. This article presents a study on preservative distribution in thermally treated Scots pine (Pinus sylvestris L.) and Norway spruce (Picea abies (L.) Karst.) sapwood using computed tomography scanning, light microscopy, and scanning electron microscopy. Secondary treatment of thermally modified wood was performed on a laboratory scale by impregnation with two types of preservatives, viz. Elit Träskydd (Beckers) and pine tar (tar), to evaluate their distribution in the wood cells. Preservative solutions were impregnated in the wood using a simple and effective method. Samples were preheated to 170 °C in a drying oven and immediately submerged in preservative solutions for simultaneous impregnation and cooling. Tar penetration was found higher than Beckers, and their distribution decreased with increasing sample length. Owing to some anatomical properties, uptake of preservatives was low in spruce. Besides, dry-induced interstitial spaces, which are proven important flow paths for seasoned wood, were not observed in this species.     

Dynamic water vapour sorption properties of wood treated with glutaraldehyde

The dynamic water vapour sorption properties of Scots pine (Pinus sylvestris L.) wood samples were studied to investigate the modifying effects of glutaraldehyde. Pine sapwood was treated with solutions of glutaraldehyde and a catalyst (magnesium chloride) to obtain weight per cent gains of 0.5, 8.6, 15.5, and 21.0%, respectively. The sorption behaviour of untreated and treated wood was measured using a Dynamic Vapour Sorption apparatus. The results showed considerable reduction in equilibrium moisture content of wood and the corresponding equilibrium time at each target relative humidity (RH) due to glutaraldehyde treatment. The moisture adsorption and desorption rates of modified and unmodified wood were generally faster in the low RH range (up to approximate 20%) than in the high range. Modification primarily reduced the adsorption and desorption rates over the high RH range of 20–95%. Glutaraldehyde modification resulted in a reduction in sorption hysteresis due to the loss of elasticity of cell walls.     

Evaluation of thermally modified beech and spruce wood and their properties by FT-NIR spectroscopy

Quality assessment of thermally modified spruce (Picea abies (L.) Karst) and beech (Fagus sylvatica L.) wood and of the corresponding reference samples was carried out by means of non-destructive FT-NIR spectroscopic measurements and PLS regression. Oven-dry and basic density as well as MOE and MOR determined by 3-point bending tests were evaluated. The focus was put on specimens produced from material that had been thermally modified in an industrial scale kiln. Modelling results range from poor to very good. The results of the spectra taken from the spruce samples resulted in better prediction results than the spectra of the beech samples. This could be due to different proveniences or variation in the industrial modification process. The results indicate that FT-NIR surface measurements of sound thermally modified wood samples could be applied to evaluate several characteristics before and after the modification process. The method could be used for screening during pre-sorting of thermally modified wood.     

Evaluation of preservative distribution in thermally modified European aspen and birch boards using computed tomography and scanning electron microscopy

The aim of this experiment was to impregnate thermally modified wood using an easy and cost-effective method. Industrially processed thermally modified European aspen (Populus tremula L.) and birch (Betula pubescens Ehrh.) were collected and secondarily treated at the laboratory scale with the preservatives tung oil, pine tar and Elit Träskydd (Beckers) using a simple and effective method. Preservative uptake and distribution in sample boards were evaluated using computed tomography (CT) and scanning electron microscopy (SEM) techniques. Preservative uptake and treatability in terms of void volume filled were found the highest in Beckers and the lowest in tung oil-treated samples. Thermally modified samples had lower treatability than their counterpart control samples. More structural changes after thermal modification, especially in birch, significantly reduced the preservative uptake and distribution. The differences of preservatives uptake near the end grain were high and then decreased near the mid position of the samples length as compared with similar type of wood sample. Non-destructive evaluation by CT scanning provided a very useful method to locate the preservative gradients throughout the sample length. SEM analysis enabled the visualization of the preservative deposits in wood cells at the microstructural level.     

Rapid assessment of physical properties and chemical composition of thermally modified wood by mid-infrared spectroscopy

Characterisation, quality assessment and property prediction are several of the major industrial challenges for widespread acceptance of thermally modified wood (TMW). This study shows the potential of the multivariate analysis of mid-infrared (MIR) spectral data for the prediction of impact strength, five mechanical parameters in bending, moisture content, weight loss, density and chemical composition of small specimens of thermally modified beech, Norway spruce and Scots pine woods. Anti-swelling efficiency was also studied using DRIFT spectroscopy for spruce wood only. Calibrations were successfully accomplished by partial least-squares regression, with R _Y ² and Q _CUM² values >0.96 for 64 out of 67 models. Predictions were also successful, with relative prediction values >0 and RMSEP:SD ratios <1 in most cases. Changes in the MIR spectra of TMW show that bands arising from the lignin environment and new bands appearing due to the degradation of carbohydrates, giving negative loadings, were related to strength loss, while those bands arising from the polysaccharides were associated with property retention. It is concluded that this approach is a powerful tool to characterise a number of properties of TMW with a single after-treatment measurement.     

Carbon footprint including effect of carbon storage for selected wooden facade materials

Abstract

The outer facade constitutes a substantial volume of the total consumption of materials used in a building and the need for maintenance of the facade makes it especially interesting from a life cycle perspective. The range of wooden materials and products used for facades has different impacts over the life cycle, but the analyses so far have not included a time-adjusted global warming potential (GWP). Wooden facade materials were assessed with respect to their life cycle carbon footprint based on the environmental product declarations (EPD) and adjusted according to EN15804. The results showed low impacts of untreated Scots pine heartwood (≈1 kg CO₂-eq. per square meter [m²]), medium for thermally modified Scots pine, coated Norway spruce and oil/copper–organic preservative-treated Scots pine (1–5 kg CO₂-eq. per m²) and high for furfurylated Scots pine and acetylated Radiata pine (5–10 kg CO₂-eq. per m²). The results with time-adjustment showed that these methods have a potential large effect on the carbon footprint of wooden claddings. The inclusion of biogenic carbon flows and timing seems to be more important than the difference between the product when biogenic carbon is not included. This fact highlights the importance time-adjusted GWP would have for wood products EPDs.     

Chemical modification employed as a means of probing the cell-wall micropore of pine sapwood

The cell-wall micropore network of oven-dried Corsican and Scots pine sapwood has been investigated by reaction with acetic and propionic anhydride in a non-swelling solvent (xylene). No significant reaction occurred, except in the case of reaction between Corsican pine and acetic anhydride. However, when the wood samples were in a swollen state, reaction occurred between the wood and both anhydrides. It is concluded that the cell-wall micropores of Corsican pine are sufficiently large to allow access of acetic anhydride, but not propionic into the unswollen cell wall; however, with Scots pine, both reagents are too large to gain access. A further series of experiments was performed whereby the volumetric changes of pine sapwood samples due to modification with a range of linear chain anhydrides were determined. With Corsican pine, larger volume changes than theoretically predicted were observed, whereas, with the Scots pine samples, the volume changes were close to those predicted. When account is taken of the volume that the reagent occupies within the cell wall, it was found that larger void volumes occurred in the Corsican pine samples. This result indicates that the cell-wall polymeric environment surrounding a reagent molecule is more compliant in the case of Corsican pine.     

Surface mould growth on wooden claddings – effects of transient wetting,relative humidity,temperature and material properties

ABSTRACT

Effects of climatic factors and material properties on the development of surface mould growth on wooden claddings were investigated in a laboratory experiment. Specimens of aspen (Populus tremula), Siberian larch (Larix Sibirica), American white oak (Querqus alba), Scots pine (Pinus sylvestris), Norway spruce (Picea abies) and thermally modified pine were incubated in eight climatic chambers at specified wetting periods (2 or 4?h per day), relative humidity (58–86%) and temperature conditions (10–27°C). Surface mould growth was assessed weekly for 13 weeks, and the results were evaluated statistically using Generalized Estimating Equations logistic regression models. All tested climatic factors had significant effects on the mould growth, and there were significant differences between the materials. The ranking of the materials varied with temperature and over time. Aspen, pine sapwood and oak were overall most susceptible to mould growth, and thermally modified pine least susceptible. There were significant differences between sapwood and heartwood for pine and spruce. The effect of density was tested on the spruce heartwood material, but was not found to be significant. The results can be used to further develop prediction models for mould growth on wooden claddings.