Investigation of a new natural adhesive composed of citric acid and sucrose for particleboard

The development of a natural adhesive composed of materials derived from non-fossil resources is a very important issue. In this study, only citric acid and sucrose were used as adhesive materials for particleboard. A water solution in which citric acid and sucrose were dissolved was used as an adhesive, and the manufacture of particleboard with a target density of 0.8 g/cm³ was attempted under a press condition of 200 °C for 10 min. The optimum mixture ratio of citric acid and sucrose and the optimum resin content was 25–75 and 30 wt%, respectively. The modulus of rupture (MOR) and the modulus of elasticity in bending were 20.6 MPa and 4.6 GPa, respectively. The internal bond strength (IB) was 1.6 MPa, indicating that the adhesive had excellent bond strength. The thickness swelling (TS) after water immersion for 24 h at 20 °C was 11.9 %. The board did not decompose even under more severe accelerated treatments. This meant that the adhesion had good water resistance. The MOR, IB and TS of the board were comparable to or higher than the requirement of the 18 type of JIS A 5908 (2003). Consequently, there is a possibility that a mixture of citric acid and sucrose can be used as a natural adhesive for particleboard.     

Feasibility of supercritical carbon dioxide as a carrier solvent for preservative treatment of wood-based composites

 Supercritical carbon dioxide (SC-CO₂) was tested for its potential as a carrier solvent for preservative treatment of solid wood and wood-based composites. A preliminary trial showed that the treatability of solid wood varied with its original permeability and that the SC-CO₂ treatment was not promising for refractory timber species such a Larix leptolepis Gordon. In contrast, 3-iodo-2-propynyl butylcarbamate (IPBC)/SC-CO₂ treatment resulted in enhanced decay resistance without any detrimental physical or cosmetic damage in all structural-use wood-based composites tested: medium density fiberboard, hardwood plywood, softwood plywood, particleboard, and oriented strand board (OSB). Further trials under various treatment conditions [25°C/7.85 MPa (80 kgf/cm²), 35°C/7.85 MPa, 45°C/7.85 MPa, 35°C/11.77 MPa (120 kgf/cm²), and 45°C/11.77 MPa] indicated that although small changes in the weight and thickness of the treated materials were noted the strength properties were not adversely affected, except for a few cases of softwood plywood and oriented strand board. The results of this study clearly indicated that the treatment condition allowed SC-CO₂ to transport IPBC into wood-based composites, and the optimum treatment condition seemed to vary with the type of wood-based composite. Received: October 24, 2001 / Accepted: February 15, 2002 Part of this work was presented at the 51st Annual Meeting of the Japan Wood Research Society, Tokyo, April 2001; and the 32nd Annual Meeting of the International Research Group on Wood Preservation, Nara, May 2001 Correspondence to:M. Muin     

Thermal insulation properties of wood-based sandwich panel for use as structural insulated walls and floors

Thermal insulation and warmth-keeping properties of thick plywood-faced sandwich panels with low-density fiberboard (plywood-faced sandwich, PSW), which were developed as wood-based structural insulation materials for walls and floors, are comprehensively clarified. The properties focused on were thermal conductivity (λ), thermal resistance (R), and thermal diffusivity (D). The results for PSW panels were compared with those for commercial wood-based boards, solid wood, and commercial insulators. The λ values were measured for PSW panels and their core and face elements. As a result, the composite theory of λ was found to be appropriate for PSW composites, because the calculated/experimental λ ratios were approximately 90%. The λ values for PSW panels with densities of 340 kg/m³ (PSW350) and 410kg/m³ (PSW400) were 0.070 and 0.077W/mK, respectively. The R values for PSW350 and PSW400 were 1.4 and 1.2m²K/W, and the D values were 0.00050 and 0.00046m²/h, respectively. Consequently, the PSW provided thermal insulation properties superior to those of the boards and in terms of warmth-keeping properties were greatly advantageous over the insulators. These advantages were due to the moderate densities of PSW panels. The PSW panel with sufficient thickness showed remarkably improved thermal resistance compared with those of the boards.     

Preparation of liquefied wood-based resins and their application in molding material

To investigate value in use of liquefied wood-based resin applications in molding material, Chinese fir （Cunninghamia lanceolata） and poplar （Populus tomentosa） wood meal were liquefied in phenol. The reactant was co-condensed with formaldehyde to obtain liquefied wood-based resin. For this paper, we investigated the characterization of the resin and its application in molding material. The result shows that the basic properties of liquefied wood-based resin were satisfactory; the bonding strength of plywood prepared with liquefied Chinese fir and liquefied poplar resin can reach 1.54 and 1.00 MPa, respectively. The compression strengths of the molding material prepared with two kinds of liquefied wood resin were 73.01 and 73.58 MPa, almost the same as that of PF resin molding material. The limiting volume swelling of molding material made with liquefied Chinese resin and liquefied poplar resin were 8.5% and 8.3%, thickness swelling rates of water absorption were 3.3% and 4.2%, and the maximum weight ratios of water absorption were 25.9% and 26.2%, respectively. The soil burial test result shows that the weight loss rate of the molding materials made with liquefied Chinese resin and liquefied poplar resin were 8.3% and 9.1% and that of the PF resin molding material was 7.9%. After the soil internment test, the reduction ratio of compression strength of the two kinds of molding material achieved 16.9% and 17.7%, while that of the PF resin molding material was 15.4%. The test results of wood fungi inoculation on the three surfaces of the molding material indicate the breeding rate of molding material prepared with liquefied Chinese resin and liquefied poplar resin were at level 4 and that of PF resin molding material was at level 1 of the ISO standard.     

碳水化合物作添加剂制木质刨花板的研究——Ⅰ热压工艺的制定

本研究以杨木为原料,用糖蜜、麦芽糖、啤酒废液等碳水化合物以及它们的水解产物作添加剂压制刨花板。首先从探索差热和热重变化来确定热压曲线,其次用其水解前后产物作添加剂进行压板对照试验,并对反应机理进行初步探讨。最后对添加不同化学助剂改善板材性能的效果进行了测定。结果表明,NH_4NO_3的作用较ZnCl_2的显著,用碳水化合物可以压制出高质量的耐水性刨花板。     

Water resistance properties of kenaf core binderless boards

Abstract Binderless boards were prepared from kenaf core under various manufacturing conditions and their water resistance properties were evaluated. The board properties evaluated were retention ratios of modulus of rupture (MOR) and modulus of elasticity (MOE), internal bonding strength after water treatment (IB), thickness swelling (TS), water absorption (WA), and linear expansion (LE). These values were then compared with those of boards bonded with urea-formaldehyde (UF), urea melamine formaldehyde (UMF), and phenol-formaldehyde (PF) resins, and their water resistance properties were assessed. We found that pressing temperature was one of the most important conditions for the improvement of water resistance properties. The retention ratios of MOR, MOE, and IB of kenaf core chip binderless boards (pressing temperature 200°C, target density 0.8g/cm³, and the three-step pressing of 6MPa for 10min, then 4MPa for 3min, and 2MPa for 3min) were 37.1%, 49.9%, and 55.7%, respectively, compared with values for UMF-bonded boards of 22.5%, 27.1%, and 40.7%, and values for PF-bonded boards of 42.8%, 41.8%, and 54.1%, respectively. The results showed that the water resistance properties of binderless boards were higher than those of UMF-bonded boards and almost as high as those of PF-bonded boards. Part of this article was presented at the 53rd Annual Meeting of the Japan Wood Research Society, Fukuoka, March 2003     

In-plane shear properties of the wood-based sandwich panel as a small shear wall evaluated by the shear test method using tie-rods

 The fundamental in-plane shear properties were investigated for the wood-based sandwich panel of plywood-overlaid low-density fiberboard (SW) manufactured at a pilot scale to develop it as a shear wall. The shear test method using tie-rods standardized for shear walls was applied to SW with dimensions of 260 mm square and 96 mm thick as a small shear wall and to plywood (PW) and thick low-density fiberboard (FB). The shear modulus and shear strength of PW, FB, and SW were determined. To measure the shear deformation angle, a displacement meter and strain-gauge were used. The shear moduli of PW (0.68 g/cm³) and FB (0.25–0.35 g/cm³) were 460 and 21–58 MPa/rad, respectively. The shear modulus of SW as a composite was analyzed. Some experimental models of SW were proposed (i.e., rigid-α, rigid-β, flexible, and semirigid models). The shear modulus of SW (0.35–0.40 g/cm³) evaluated based on the rigid-α and semirigid models were 73–89 and 109–125 MPa/rad, respectively. The theoretical shear modulus of SW was calculated to be 110–129 MPa/rad. Received: May 9, 2001 / Accepted: June 26, 2002 RID="*" ID="*" Part of this report was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto, Japan, April 2000; and the 5th Pacific Rim Bio-Based Composite Symposium, Canberra, Australia, December 2000 Acknowledgments The authors express our deep gratitude to Mr. Noritoshi Sawada (Hokushin Co.), Dr. Wong Cheng, and their cooperative members for their expert technical support for the preparation of manufacturing the thick fiberboard and sandwich panel. We are grateful also to Drs. Min Zhang, Kenji Umemura, Wong Ee Ding, and Guangping Han for their great help and advice in manufacturing the thick panels. The authors are grateful to Hokushin Co. for the fiber and resin and to Ishinomaki Gouhan Co. for the plywood. We thank Mr. Makoto Nakatani for his expert assistance when preparing the specimens for the shear test. Funding provided by the Research Fellowship of the Japan Society for the Promotion of Science for Young Scientists as a JSPS Research Fellow is also gratefully acknowledged.     

Manufacture and mechanical properties of binderless boards from kenaf core

Binderless boards were prepared from finely ground powders of kenaf (Hibiscus cannabinus L.) core under varying manufacturing conditions. This research was designed to investigate their mechanical properties and evaluate the various manufacturing conditions: pressing temperature and time, pressing pressure, board density, board thickness, grain size of raw materials, and addition of furfural. The mechanical properties (i.e., modulus of rupture and elasticity, internal bonding strength) of boards increased with increasing board density and met the requirement for 15 type medium-density fiberboard (MDF) by JIS A 5905-1994. Thickness swelling and water absorption of boards exceeded the maximum permitted levels for 15 type MDF and S20 grade hardboard by JIS A 5905-1994, which indicates the low water-resistant property of binderless boards. In contrast to that in usual wood-based materials, internal bonding strength showed significant correlations with other board properties: modulus of rupture and elasticity, thickness swelling, and water absorption. We confirmed experimentally that the best manufacturing conditions proved to be as follows: pressing temperature 180°C, time 10min; pressing pressure 5.3MPa; board thickness 5mm; board density 1.0g/cm³; average grain size 53µm; and powder with no furfural content.Part of this paper was presented at the 52nd Annual Meeting of the Japan Wood Research Society, Gifu, April 2002     

Properties of wheat straw particleboards bonded with different types of resin

Wheat straw particleboard bonded with a urea–formaldehyde (UF) resin, usually employed in the manufacture of wood-based particleboards, or with a resin based on epoxidised oil was manufactured using a compression molding machine. The effects of resin type on internal bond strength, flexural modulus, and thickness swelling were examined. The properties of boards using UF resins were poor. Internal bond strength and thickness swelling, linked to adhesion quality, were especially low. The high compatibility between straw particles and oil-based resin was explained in terms of straw surface free energy. In straw, this parameter exhibits a much lower polar component than wood species and leads to higher compatibility with resins based on oil than with water-soluble systems like UF.     

Microscopic structure and properties of wood-based foaming composites

In order to reduce the density of wood-based composites without causing a deterioration of their mechanical properties, we studied the process of manufacturing wood-based composites. A combination of polymer foaming technology and flat hot-pressing technology was used. The microscopic structure of the various wood-based composites was analyzed with a scanning electron microscope (SEM). Modulus of rupture (MOR), modulus of elasticity (MOE), impact strength, and thickness expansion rate of water sorption (TS) were all measured. The results showed that fibers loosely interweave, and fibers had been connected by micropore. They also showed that spaces between fibers had big micropore structure. MOR, MOE and impact strength were the highest among three levels of ratio. When the total content of resin and foaming agent were 20% by weight, TS was higher. A hot-pressing temperature of 120°C was optimal. At the low temperatures of 80°C, the foaming process was uncompleted. At a higher temperature, micropores burst at a certain pressure. Based on the variance analysis and maximum difference analysis, a significance test shows that the optimum conditions for the total content of resin and foaming agent is 20% by weight, with a hot pressing temperature of 120°C for 15 min. Under these conditions, the properties of wood-based foaming composites all achieved the industry standard. __________ Translated from Journal of Beijing Forestry University, 2007, 29(3): 154–158 [译自: 北京林业大学学报]     

Tartaric acid catalyzed furfurylation of beech wood

European beech (Fagus sylvatica L.) is a major tree species of European forest which is underexploited because of its low dimensional stability and durability. Similarly to what has been developed with radiata pine, furfurylation might be the answer to optimize the utilization of local beech wood. Beech wood furfurylation process was studied using five different catalysts: maleic anhydride, maleic acid, citric acid, itaconic acid, and tartaric acid. Optimization of the furfurylation process was investigated for different catalyst and furfuryl alcohol (FA) contents, and different duration of polymerization. The following properties were studied: weight percent gain (WPG), leachability, anti-swelling efficiency (ASE), wettability, modulus of elasticity, modulus of rupture, Brinell hardness, and decay durability. Tartaric acid, never investigated up to now, was retained as catalyst to perform furfurylation due to its efficacy compared to other catalysts and its novelty. Wood modification with FA and tartaric acid as catalyst led to samples with high WPG even after leaching, improved ASE, and lower wettability with water. Increasing the polymerization duration increased the fixation of FA in treated wood. Most of all, treatment gave a significant improvement in mechanical properties and resistance to wood decaying fungi.     

偶联剂对木塑复合材料拉伸性能与热膨胀性能的影响

以高密度聚乙烯(HDPE 6761)为基体,松木(Pine)粉为增强材料,以MAPE(EpoleneG2608)和MAPP(ExxelorVA1840)为偶联剂采用注塑法制备WPC,测定了不同配比WPC的热膨胀性能与拉伸性能,结果表明:在没有加入MAPE只加入木粉的情况下,WPC的拉伸强度较没有加入任何助剂的HDPE有所下降;偶联剂的加入量按不同配比加入对拉伸模量影响不大;对WPC热膨胀系数主要的影响因素应该是木粉的加入量及塑料基体的种类。     

不同制备工艺对木纤维/聚乳酸复合材料性能影响

采用双螺旋挤出成型、模压成型和注塑成型3种不同成型工艺制备木纤维/聚乳酸复合材料,通过对比不同制备方法对复合材料密度、静曲强度、弯曲模量、拉伸强度和冲击韧性的影响可知:使用挤出成型方法制备的木纤维/聚乳酸复合材料的密度最大,各项物理力学性能也显著高于使用注塑法和模压成型制备的复合材料试件。     

A simple process for electroless plating nickel–phosphorus film on wood veneer

A facile electroless Ni–P plating process for preparing EMI shielding wood-based composite was studied. In the process, the activation was combined with electroless deposition in the plating bath. By a simple and environmentally friendly method, Ni–P film was easily deposited on the surface of birch veneer. The plated specimens were observed by SEM, and it was found that the film is uniform, compact, and continuous. EDS results show that the coating contains 3.32 wt% phosphorus and 96.68 wt% nickel. It is indicated by XRD analysis that the film on birch veneer is crystalline. It is considered that the crystalline structure is related to the lower phosphorus content of the film. It was found that the birch veneer plated with crystalline Ni–P coating has better electrical conductivity and electromagnetic shielding performance.     

Digital X-ray analysis of density distribution characteristics of wood-based panels

Twelve commercial nominal 4 × 8 ft.² (1,200 × 2,400 mm²) wood-based panels, Medium Density Fiberboard, Particleboard, Oriented Strand Board and Plywood, were scanned for horizontal density distribution using a high resolution and accuracy digital X-ray system. Density distribution at a size of grid cell varying from 0.5 × 0.5 to 12 × 12 in.² (12.7 × 12.7 to 304.8 × 304.8 mm²) was analyzed based on the X-ray scanned images of the panels. Detailed density distribution characteristics of the four types of wood-based panels are presented in this research. Comparisons of density variation are carried out between different panel types and between different spatial resolutions (i.e. sizes of grid cells). Results of analysis and comparison in density distribution are presented in different forms with industrial as well as academic implications.     

热压工艺对竹重组板材性能的影响

探讨了以竹材为主要原料的竹重组板材热压工艺的优化,研究了热压工艺对竹重组板材力学性能的影响,讨论分析了热压压力、热压时间、热压温度对竹重组板材吸水厚度膨胀率、耐沸水性、静曲强度、弹性模量、耐磨性、耐化学腐蚀性、浸渍剥离率和甲醛释放量等性能的影响。通过正交试验,得出的优化热压工艺为:①热压压力2.0MPa、热压温度145℃、热压时间1.7min/mm,热压压力对竹重组板材耐酸性、静曲强度和弹性模量等影响显著,对耐沸水性、耐碱性、耐盐性、耐磨性和浸渍剥离率等影响不显著。②热压时间对竹重组板材静曲强度有显著影响,对其他试验指标影响不显著。③热压温度对竹重组板材各试验检测指标均有一定的影响,但不显著。     

Preparation of board-like moldings from composites of isolated lignins and waste paper II: effect of inorganic salt addition on board performance and evaluation of practical use of MDF

Board-shaped composites with medium density (MDF) were prepared from isolated lignins and waste newspaper, in addition to preparation of the composites with high density (HB). The board properties of both composites concerning bending strength and water resistance were improved by the addition of hardwood acetic acid lignin (HAL). The internal bond strength and water resistance of MDF, in particular the degree of thickness swelling (TS), were also improved by prolonged molding time. Adding inorganic salts contributed to the improvement of TS. The effect depended on the charge of the cation. Considering practical utilization of lignin-based MDF as a structural material, its performance was evaluated by combination of the single-shear test of nailed joints and the modulus of rigidity. As a result, this MDF had sufficient strength to be utilized as an internal shear wall material. Therefore, lignin can be considered as an alternative to conventional adhesives for the production of boards such as HB and MDF.     

Investigation of a new natural particleboard adhesive composed of tannin and sucrose

In the face of dwindling fossil fuel resources and the environmental imperative to reduce emissions associated with petrochemistry, there is strong demand for a wood composite bonding procedure using natural alternatives. In this study, particleboards were manufactured with a new material adhesive composed of tannin and sucrose, and hot-pressed at 200 °C for 10 min, to a target density of 0.8 g/cm³. We found optimal values for the mat moisture content, the ratio of tannin to sucrose and the resin content of 3–6 wt%, 25/75 and 30–40 wt%, respectively. When the particleboards were manufactured under these optimum conditions, the modulus of rupture and the modulus of elasticity were in the range of 19.6–21.2 MPa and 4.6–5.0 GPa, respectively. The internal bond strength was in the range of 1.1–1.3 MPa. Based on these results, the mechanical properties of particleboard bonded with tannin and sucrose were higher than the requirements of the JIS A 5908 type 18 standard (2003). In the thickness swelling test (TS), the value was in the range of 20–23 %; as the ratio of sucrose and resin content increased, the TS value decreased. The reaction mechanism between tannin and sucrose was studied by fourier transform infrared spectroscopy, and the dimethylene ether bridges were observed. Consequently, it is possible that a tannin and sucrose mixture can be used as a natural adhesive for particleboard.     

Cyanoethylation of several fiber materials and their utilization as adhesive in wood-based panels

This study examines the cyanoethylation and thermoplasticity of several cyanoethylated fiber materials. Cyanoethylated pulps with a degree of substitution of 1.43 have the lowest Vicat softening point. Cyanoethylated poplar with a weight gain of 18.2 % has the lowest melting temperature. Instead of traditional adhesives, cyanoethylated materials can be used to produce wood-based panels because of their good thermoplasticity. Plywood bonded with cyanoethylated pulp has a bonding strength of 2.06 MPa and an average wood failure of 62.7 %. Wheat straw particle board containing 40 % cyanoethylated pulp has an internal bonding strength of 0.49 MPa, a modulus of rupture (MOR) of 33 MPa, and a density between 0.5 and 0.6 g cm^?3. Fiberboard containing 40 % cyanoethylated pulp has an internal bonding strength of 0.53 MPa, MOR of 38 MPa, modulus of elasticity of 4,200 MPa, and a density between 0.7 and 0.8 g cm^?3. Its swelling in thickness is 41 %.     

水溶性丙烯海松酸聚酯的合成及性能研究

研究了丙烯海酸与不同二元醇的缩聚反应；讨论了不同反应条件对产物性能的影响。通过对产物性能的测试，认为其呆作为具有良好光泽而耐水性的水溶性树脂用于水性油墨，同时产物耐热性能表明，其具有良好的耐热性。