Influence of growth stresses and material properties on distortion of sawn timber — numerical investigation

? The board distortion that occurs during the sawing and the drying process causes major problems in the utilisation of sawn timber. The distortion is highly influenced by parameters such as spiral grain angle, modulus of elasticity, shrinkage, growth stresses and sawing pattern.

? In this study a finite element simulation of log sawing and timber drying was performed to study how these parameters interact to affect board distortion. A total of 81 logs with different material combinations were simulated. From each simulated log four boards with different annual ring orientation were studied.

? The results showed that the elastic modulus, shrinkage coefficient and growth stresses had a large influence on the final bow and spring deformation. After sawing of the log into boards, the release of growth stresses was the main contributor to the bow and spring deformation. For boards with low modulus of elasticity, the bending distortion became larger than for the boards with high modulus of elasticity. The twist deformation was very small after sawing but increased significantly during drying of the boards. The results showed that spiral grain angle and the board location within the log were the main contributors to the twist deformation.

     

Measurement of spiral grain with computed tomography

Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. In sawmills the spiral grain in logs is judged manually. For research purposes the spiral grain in stems and logs is normally measured by destructive methods. In this study the spiral grain of the stems was measured nondestructively with a computed tomography (CT) scanner. Twelve Norway spruce (Picea abies) stems from two stands in Sweden were scanned with a CT scanner with one cross-sectional scan every 10mm along the stem. Concentric surfaces at various distances from the pith were reconstructed from the stack of CT images. In these concentric-surface images, which show various internal features of the log. the spiral grain angle was measured at different distances from the pith and at different heights in the stem. The destructive measurements of the spiral grain were carried out on disks from the top ends of the logs. On these disks the spiral grain was measured at different distances from the pith with a protractor. Finally, the results from the destructive method were compared with the results from analysis of the CT images. The nondestructive and destructive measurements were compared in pairs with the same radial and approximately the same height position in each pair. The correlations (r) between the two methods were 0.81 and 0.71. respectively, for the two stands. It was concluded that it is possible to measure the spiral grain angle nondestructively with a CT scanner.An outline of this study was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto     

Effects of high drying temperatures and restraint on twist of larch (Larix)

During drying, timber changes its shape, mainly as a result of specific properties such as shrinkage anisotropy, radial differences in longitudinal shrinkage and spiral grain. The distortion, causing severe downgrading, can be reduced by restraining the timber and by using special drying schemes. The research described here is related to a project on the improvement of shape stability of Norway spruce. In the present part, different larch species from three stands were dried at high temperatures (80, 120 and 170°C). The effects of restraint during presteaming, drying and steaming on short-term twist reduction were investigated. The permanency of drying distortions was investigated in subsequent moisture cycling. Results showed a clear dependency of twist on the distance to pith. Restrained specimens sawn close to pith experienced reduced twist. This twist reduction was permanent during subsequent moisture variations. Drying temperature did not significantly influence twist and twist amplitude in moisture cycling.     

Predicting spiral grain by computed tomography of Norway spruce

Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. The aim of this study was to investigate the possibility of predicting spiral grain based on variables that should be measurable with an X-ray LogScanner. The study was based on 49 Norway spruce (Picea abies) logs from three stands in Sweden. The logs were scanned with a computed tomography (CT) scanner every 10mm along the log. Concentric surfaces at various distances from the pith were then reconstructed from the stack of CT images. The spiral grain angle was measured in these concentric surface images, and a statistical model for predicting spiral grain was calibrated using partial least squares (PLS) regression. The PLS model predicts the spiral grain of a log at a distance 50mm from the pith based on different variables that should be measurable with an industrial X-ray LogScanner. The result was a PLS model withR ²=0.52 for the training set andR ²=0.37 for the test set. We concluded that it should be possible to predict the spiral grain of a log based on variables measured by an industrial X-ray LogScanner. The most important variables for predicting spiral grain were measures of sapwood content, variation in the ratio between the heartwood and log areas, and the standard deviation for the mean log density in 10mm thick cross slices along the log. The accuracy when sorting the logs into two groups with spiral grain of 2.0° and of <2.0°, respectively, was 84% of the correctly sorted logs.     

Effects of high drying temperatures and restraint on twist of larch (Larix)

Abstract

During drying, timber changes its shape, mainly as a result of specific properties such as shrinkage anisotropy, radial differences in longitudinal shrinkage and spiral grain. The distortion, causing severe downgrading, can be reduced by restraining the timber and by using special drying schemes. The research described here is related to a project on the improvement of shape stability of Norway spruce. In the present part, different larch species from three stands were dried at high temperatures (80, 120 and 170°C). The effects of restraint during presteaming, drying and steaming on short-term twist reduction were investigated. The permanency of drying distortions was investigated in subsequent moisture cycling. Results showed a clear dependency of twist on the distance to pith. Restrained specimens sawn close to pith experienced reduced twist. This twist reduction was permanent during subsequent moisture variations. Drying temperature did not significantly influence twist and twist amplitude in moisture cycling.     

Potential for increasing volume yield by reducing planing allowance

About half the volume of sawlogs ends up as sawn and planed timber. The rest is lost due to drying shrinkage or is turned into by products. As the raw material is a major expense for a sawmill, it is important to reduce waste. To investigate how much the volume yield in the production of sawn and planed timber could be increased by reducing the target dimensions in the sawing stage in a sawmill, two groups of sawn timber were planed under similar conditions. One group consisted of sawn Scots pine timber with a large variation in twist. The other group consisted of sawn Norway spruce timber planed under different pressure settings. Using X-ray images, the minimum dimension for avoiding planer misses was calculated for each board, to find the smallest green target dimension. This was compared to actual measured dimensions. It was found that most sawn timber had unnecessarily large dimensions, and it was also found that a reduction in the target dimensions could increase the volume yield for sawn and planed timber by more than 3 percentage points. Boards with large twist would however need a higher planing allowance. The effect of the planer pressure setting was negligible.     

A numerical study of the shape stability of sawn timber subjected to moisture variation

Summary Numerical simulations were performed to investigate how the annual ring orientation affects the shape stability of sawn timber. The influence of radial variations in the basic properties and the spiral grain is also studied. The knowledge obtained can contribute to more effective use of the raw material through allowing boards having properties that would yield bad shape stability to be sorted out. Possibilities for improving shape stability through gluing pieces of wood together are examined as well. Received 24 April 1997     

基于数字图像处理的樟子松锯材分级研究

为了解决传统锯材检测方法效率低、劳动强度高和人为因素影响大的问题,笔者运用数字图像处理的方法对樟子松锯材等级进行检测,实现樟子松锯材等级检测的标准化和程序化。根据樟子松锯材缺陷与天然木纹颜色存在显著差距的特点,利用Otsu's方法的最佳全局阈值处理锯材图像得到最佳分割阈值,获得锯材的二值图像,得到缺陷位置像素坐标,将缺陷坐标与锯材实际尺寸对应,计算出相应锯材的净划材尺寸和出材率,完成对锯材等级的划分。利用该方法对75片试件进行表面质量检测和等级划分的准确率为94.67%,分级程序的运行时间约为1.793 s。该方法在保证检测准确率的情况下不仅可以减少检测时间、降低人工劳动强度、提高检测准确率,而且解决了人工检测主观性强的问题。     

Optimal timing of early genetic selection for sawn timber traits in <Emphasis Type="Italic">Picea abies</Emphasis>

In breeding Norway spruce, selection for improved growth and survival is performed at age 10–15 years in order to optimize genetic gain per year. We investigated whether a selection based on wood traits such as density and grain angle, measured under bark in the field at the same age would be informative enough with respect to structural quality traits of sawn boards. To achieve this objective, a sawing study was conducted on the butt logs of 401 trees from a 34-year-old Norway spruce progeny trial situated in southern Sweden. Stem discs were excised from the top of the logs and radial profile data of grain angle, and wood density was recorded for specific annual rings. The sawn and dried boards were assessed for structural traits such as twist, board density, bending stiffness (static modulus of elasticity, sMoE) and bending strength (modulus of rupture, MoR). Additive genetic correlations (r_a) between single annual ring density measurements and board density, sMoE and MoR were consistently strong (r_a>?0.7) for annual rings 5–13. Genetic correlations of similar magnitude between grain angle and board twist were estimated for all investigated annual rings (from 2 to around 26 under bark). Consequently, it was found that indirect selection for wood density and grain angle at the tree age 10–16 years would result in more genetic gain per year than selection at later ages. This makes it feasible to perform simultaneous selection of progeny in the field for both growth and wood traits at similar ages.     

Finite element study of growth stress formation in wood and related distortion of sawn timber

Lack of straightness in timber is the most frequent complaint regarding solid (and laminated) timber products worldwide. Nowadays, customers demand higher quality in the shape stability of wood products than they did earlier. The final distortion of timber boards is mostly caused by moisture-related stresses in wood (drying distortions) and growth-related stresses (distortions appearing when logs are split up to timber boards by sawing). To get more knowledge on how these distortions can be reduced in wooden products, there is a need for improved understanding of this material behaviour through good numerical tools developed from empirical data. A three-dimensional finite element board distortion model developed by Ormarsson (Doctoral thesis, Publ. 99:7, 1999) has been extended to include the influence of growth stresses by incorporating a one-dimensional finite element growth stress model developed here. The growth stress model is formulated as an axisymmetric general plane strain model where material for all new annual rings is progressively added to the tree during the analysis. The simulation results presented include how stresses are progressively generated during the tree growth, distortions related to the redistribution of growth stresses during log sawing, and distortions and stresses in drying reflecting the effects of growth stresses. The results show that growth stresses clearly vary during tree growth and also form a large stress gradient from pith to bark. This in itself can result in significant bow and crook deformations when logs are sawn into timber boards. The distortion results from the simulations match well with the results observed in reality. The parametric study also showed that the radial growth stress distribution is highly influenced by parameters such as modulus of elasticity, micro fibril angle and maturation strain.     

Geometric model to predict twist in unrestrained boards

A theory has been developed for calculating the twist that develops in boards during drying without restraint, as well as the deformation in cross-section that accompanies the development of twist. Calculations require a knowledge of only a limited number of parameters: width, thickness and length of the board, annual ring orientation, distance from the pith, radial, tangential and longitudinal shrinkage coefficients, and the variation of spiral grain angle (SGA) with distance from the pith. The theory is derived from geometrical and physical principles and shows that a complicated interaction between all the above parameters gives rise to twist. A novel coordinate system is used that is better adapted to the fact that spiral grain lies at an angle to the log axis rather than the usual Cartesian or cylindrical polar coordinates. Unlike the finite element models that have recently been developed this theory does not allow for the effect of stresses that develop in a board, although the theory in its present form can easily be extended to incorporate this effect. The advantage of this theory over the more exact finite element models lies in its educational value in that it clearly identifies the mechanisms that are responsible for twist. An associated MS Excel spreadsheet allows rapid analysis of different scenarios such as the effect on twist of changing the shrinkage coefficients, annual ring orientations and moisture content. The theory predicts that for radiata pine 100×50 mm boards maximum twist occurs near the pith, and that the direction of twist reverses when the distance from the pith is greater than about 120 mm. These predictions are shown to agree with experiment. The theory also predicts that if a radiata pine log is live-sawn (through-and-through sawn) there will be two regions in the mature wood where the quartersawn boards will have large negative twist values, but that this can be avoided by cant- or grade-sawing. In contrast, the theory also predicts that if the SGA is constant at 4° from pith to bark, board twist will decrease smoothly from pith to bark for all annual ring orientations without ever becoming negative.     

云杉属木材纵向和径向声振动特性参数关系的研究

采集7种我国具有代表性的云杉属木材及1种作对比用的美国产西加云杉试件,通过纵、横向木材试件在高次振动模式下的试验,测量木材各项声振动参数.研究发现:纵向材与径向材振动参数比之间存在着一定的相关性,据此可以选择各向异性适中,韧性好,纵向、径向振动受剪切影响小的木材制作乐器的音板.     

A numerical study of the shape stability of sawn timber subjected to moisture variation Part 2: Simulation of drying board

A theory for analysing the shape stability of sawn timber was implemented in a finite element program. To illustrate the types of results that can be obtained, the behaviour of a board during drying was simulated. The simulation yields information about unfavourable deformations and stresses during the drying process. To investigate factors that influence drying deformations, a parameter study was performed in which the influence of different constitutive models and different material parameters was studied. In addition, the influence of the spiral grain angle was examined. Received 22 April 1997     

Relationships between longitudinal and radial Picea genera sound vibration parameters

Longitudinal sawn wood are usually selected as samples in the study of sound properties of a musical instrument board. But in real production, radial sawn timber are cut and are also widely used as vibration component. Therefore, it is very important to evaluate the vibration properties of the board in the round, especially for the sound radiation characteristic of radial sawn timber and its relationship to longitudinal sawn timber. However, for the national and international experts, researches on radial sawn timber and its role and function in sound emission have not yet been developed. This paper describes a study of seven important spruces that grow up in the Sichuan and Heilongjiang provinces of China, and one Picea sitchensis specimen from North America. Under the high bending vibration mode, resonance frequency and other parameters of longitudinal and radial wood were tested. Analysis result disclosed the relationship between longitudinal and radial wood vibration property. An important conclusion of wood for musical instruments with proper anisotropy, fine toughness, and weak shear of longitudinal and radial vibration was inducted. __________ Translated from Scientia Silvae Sinicae, 2006, 42(3): 21–24 [译自: 林业科学, 2006, 42(3): 21–24]     

The role of the wood mechanical industry in the Swedish forest industry cluster

The forest and forest products form one of the most important basis for the transfer to a bio-based economy in Sweden. About 75% of the area covered by forest in Sweden is used industrially to produce raw material for the wood-refining industries. Every year, this cluster uses 75 million m³ of roundwood and has an export value of €12 billion. This review paper is devoted to the wood mechanical industry, i.e. the industry which turns the forest into sawn timber, packaging, construction wood, furniture and interior fittings. The sawmills consume about half of the volume of softwood which is felled, and about two-thirds of the sawn timber go to export without any further refining within the country. Nevertheless, in spite of the relatively low degree of refinement in the sawmill and the fact that the sawmills in general over time have a very low profitability, they are responsible for 70–80% of the forest owners' profits on the sale of timber. An increased upgrading of the sawn timber within the country is desirable from a national economic viewpoint – increased employment opportunities, increased export income, etc. It should then in the first place be for products with a higher added value, such as furniture and fittings. Today, the refinement value is 15–20 times higher for products from joinery and furniture industries compared to that of the sawn timber, and the added value of the wood within the building industry is only about 1.5 times.     

2008年上半年我国进口木材市场分析

今年上半年我国进口原木数量开始以较大幅度下降,进口锯材数量增幅也变缓。原木和锯材是我国林产品进口中的大宗商品,近年来均以较高的增速连年增长,而今年上半年进口额大幅度下降的趋势,必将对我国的木材进口企业和木材加工企业产生较大的影响,应引起我国木材行业的高度重视。     

Importance of rubberwood in wood export of Malaysia and Thailand

We examined the contribution of rubberwood to the timber export markets of Malaysia and Thailand. In Malaysia, rubberwood has grown from 26% of total exported wood products in 1998 to 35% in 2007. A high proportion of furniture products (80%) is rubberwood, whereas the contribution of rubberwood to other wooden products is less than 20%. Only 10% of sawn timber and logs is rubberwood. In Thailand, rubberwood contributes to around 60% of total exported wood products, arising from a high share of not only furniture products (70%) but also other wood products (around 50%) and sawn timber and logs, which have increased in share from 40% in 1998 to 79% in 2007. We conclude that the high proportion of rubberwood products in the wood export markets of these two countries is a result of: (1) scarcity of raw wood materials because of strict controls on the logging of natural forests; and (2) governmental support to rubberwood production, including financial support to rubber planters and technical assistance to downstream timber processors.     

桉树无节材修枝技术研究进展与展望

本文综述了国内外桉树人工林无节材培育修枝技术的理论和研究。为了满足当今社会对高品质木材的大量需求,人们开始将桉树纸浆材人工林栽培向更高价值含量的锯材转化。众多研究表明,影响桉树木材外观等级的主要因素是节子。要从根本上解决木材质量的问题,合理而科学的修枝理论和实践显得尤为重要。修枝直接影响树冠动态发展,而树冠动态与树木的生长直接相关。尽管桉树自然整枝能力较强,但不能靠它获得大量无节材,修枝措施必不可少。修枝对树木生长和木材材质都会产生影响。合理的修枝强度会促进树木生长,而科学的修枝技术对高品质无节材的形成相当关键。为了使修枝达到最大效益,在非生长季节以及树冠郁闭前修去小枝活枝,并且保证修枝伤口平滑和注意伤口保护是最合适的修枝处理。伤口的愈合与诸多因素有关。     

Simulated yield and quality distribution of sawn timber from final felling in a Norway spruce [Picea abies (L.) Karst.] stand with varying thinning regimes: A case study

Abstract

An integrated simulation tool, formed by integrating the InnoSIM sawing simulation system with the RetroSTEM simulator, was used to convert available wood raw materials from final felling into sawn timber, allowing for calculation of the three-dimensional wood properties of individual stems (stem geometry, heartwood formation, knottiness) as well as the volume, quality and value of sawn timber in a Norway spruce stand with different thinning regimes (unthinned, normal and intensively thinned). Based on the input data of sawing patterns, the simulations indicate that there are relatively small differences (<8%) in the volume yield (m³ha^?1) of sawn goods resulting from sawlogs available from final felling with different thinning practices. However, intensive thinning yielded the largest stem diameters and the greatest volumes (m³ha^?1) of large-sized centre goods (thickness: 50, 63, 75 mm) of rather poor quality. Normal thinning yielded the largest volume of A-grade side boards and centre goods (m³ha^?1), as well as the best total value ([euro]ha^?1) of sawn timber. Differences observed in sawn timber quality distribution can contribute to even more significant variation in value yields, if pricing mechanisms of timber products change to favour higher grade timber products.     

Quality of timber products from Norway spruce

Summary In a previous paper in this series it was concluded that the warp (twist, crook and bow) of structural timber products is of utmost importance for end-user satisfaction. In this paper, a study of the spatial variation of warp of fast-grown Norway spruce is presented. The material, 372 studs (45 × 70 × 2900 mm²), was cut from different radial and longitudinal positions in trees from two stands.The results indicated that twist and crook were at maximum near the pith. However, twist decreased much more rapidly with the distance from pith compared with crook. Crook associated with core studs was larger in the butt log than in the top log, while twist and bow in core studs appeared not to vary longitudinally. Heartwood formation in the butt log juvenile core did not diminish warp propensity. Twist was rather well correlated to the distance between pith and centroid of cross section. The ratio of grain angle to pith distance was the best parameter to predict twist. Presence of compression wood increased bow and crook significantly, while ring width, density and knot area ratio did not substantially contribute to explain warp variation.A moisture content change from 18% to 12% decreased the overall acceptability, expressed by stud grade yield, from 76% to 43%. Thus, timber products should be delivered at a moisture level close to the one expected in the finalized building in order to avoid excessive warp after delivery.The authors gratefully acknowledge the support from EEC Forest programme, Contract No MA2B-0024, from NUTEK project No 9100554 and from Södra Timber AB