Characteristics of Electrical Heating Elements Coated with Graphene Nanocomposite on Polyester Fabric: Effect of Different Graphene Contents and Annealing Temperatures

This paper reports the fabrication of electrical heating elements based on the graphene/waterborne polyurethane (WPU) composite coated on polyester fabric with toughness like that of artificial leather. Samples were prepared with 0, 4, 8, and 16 wt% of graphene by using the knife edge method, and then, the samples were annealed from 100 oC to 160 °C. The graphene content had a large effect on the electrical and electrical heating properties. The surface resistivity was decreased by approximately 6 orders of magnitude with an increase from 0 wt% to 16 wt% graphene/WPU composite fabric. The electric heating properties were also improved, as indicated by the percolation threshold. Samples with various graphene contents were annealed, and it was found that the electrical and electrical heating properties were improved, and the most enhanced properties were obtained when the samples were annealed at 120 °C. The initial modulus and tensile strength were increased in comparison with those of 0 wt% and 16 wt% graphene/WPU composite coated on fabrics, but the elongation at break value was slightly decreased with an increasing graphene content. When the samples were annealed, initial modulus and tensile strength of samples were improved at 120 °C and 140 °C, and they were slightly decreased at 160 °C. However, the elongation at break showed an opposite tendency to the tensile strength. With the increase in content of graphene and annealing at 120 °C and 140 °C, the samples were more stiff and tough, and at 160 °C, the samples were softer. Therefore, graphene/WPU composite coated on polyester fabric by use of the annealing process may have applications in electrical heating elements due to its excellent heating performance and toughness like that of artificial leather.     

Electrical properties of graphene/waterborne polyurethane composite films

Graphene is classified as a carbon-based material. Structurally, graphene is made up of carbon-based two-dimensional atomic crystals and a one atom thick planar sheet of sp²-bonded carbon atoms. This sort of arrangement in graphene makes it a unique material with exceptional mechanical, physicochemical, thermal, electrical, optical, and biomedical properties. Methods for graphene-based fabric production mainly use graphene-based materials such as graphene (G), graphene oxide (GO), and reduced graphene oxide (rGO) coated on fabric or yarn. Waterborne polyurethane (WPU) is one of the most rapidly developing and active branches of polyurethane chemistry. More and more attention is being paid to graphene-coated fabrics owing to their low temperature flexibility, the presence of zero or very few VOCs (volatile organic compounds), water resistance, pH stability, superior solvent resistance, excellent weathering resistance, and desirable chemical and mechanical properties. It is used as a coating agent or adhesive for fibers, textiles, and leather. Also, graphene-containing materials have been used to enhance the properties of WPU. In this study, graphene/WPU composite solution and film was prepared to conduct basic research for developing electrical heating textiles which is not harmful to the human body, flexible and excellent in electrical properties. Graphene/WPU composite solutions were prepared with a graphene content of 0, 2, 4, 8, and 16 wt%, and graphene/WPU film was prepared with solution casting method. The graphene contents were analyzed for their surface morphology, electrical properties, and electrical heating properties.     

Optimization of curing process for polymer-matrix composites based on orthogonal experimental method

In this paper, the orthogonal experimental method was carried out to optimize the curing process of aeronautical composite X850/T800 in autoclave process. Four important curing parameters including curing pressure, heating rate, curing temperature and heat preservation time were taken into account, and sixteen samples were fabricated to study the effects of the four parameters mentioned above on the curing quality by interlaminar properties test and microstructure analysis. The interlaminar properties and the interfacial bonding quality of these samples were studied by the short-beam three points bending test and scanning electron microscopy, respectively. Results revealed that the optimal curing process of X850/T800 composite laminate should be as follows: curing pressure of 0.6 MPa, heating rate of 1.5 °C/min, curing temperature of 160 °C, and heat preservation time of 120 min.     

Application of reactive UV-absorbers for increasing protective properties of cellulose fabrics during standard laundering process

A number of water-soluble colourless fibre-reactive UV-absorbers derivatives of symmetrical triazine were used as additives during commercial laundering process. UV-protection factor (UPF) of such treated cotton tricot samples was measured. Changes in protection properties of modified textiles after repeated standard laundering process were determined. Carried-out experiments gave evidence of covalent bond formation between applied absorbers and cellulose fibre during standard washing process at 40 °C or 60 °C. Textiles modified by this method have provided UV-protective properties for prolonged time.     

Flame resistant modification of silk fabric with vinyl phosphate

The flame resistant finishing of silk fabric is still a challenge because most of the available treatment methods usually result in insufficient laundering durability. In this paper, a vinyl phosphorus-based monomer diethyl-2-(methacryloyloxyethyl) phosphate (DEMEP) was applied onto silk fabrics by graft copolymerization technique using potassium persulfate as an initiator. FT-IR spectra and amino analysis showed the evidence of the reaction between DEMEP and silk. The silk fabrics treated with DEMEP have excellent self-extinguishing property when the DEMEP add-on is over 50 % wt of silk fabrics. The LOI of treated samples is at least 28 % when the weight gain is 10 %. After being subjected to 30 hand wash cycles, DEMEP treated silk fabric can still pass the vertical flammability test. Thermal gravimetric (TGA) and differential thermal analysis (DTA) were applied to explore the thermal decomposition of silk fabrics treated with DEMEP. The initial decomposition temperature of silk fabric treated with DEMEP was shifted to a lower temperature. And at the end of decomposition at 700 °C, the char residue of silk fabric treated with DEMEP was higher than that of the control sample.     

Microstructures and electrical properties of composite films based on carbon nanotube and para-aramid containing cyano side group

We report the microstructures and electrical properties of poly(2-cyano-1,4-phenylene terephthalamide) (cyPPTA)-based composite films including pristine multi-walled carbon nanotube (MWCNT) of 0.3-10.0 wt%, which were manufactured by ultrasonication-based solution mixing and casting techniques. FT-IR spectra of the composite films revealed the existence of specific interaction between cyPPTA and MWCNT. Accordingly, the pristine MWCNTs were found to be dispersed uniformly in the cyPPTA matrix, as confirmed by TEM images. The electrical resistivity of the composite films decreased considerably from ~10¹⁰ Ω cm to ~10⁰ Ω cm with the increase of the MWCNT content by forming a conductive percolation threshold at ~0.525 wt%. The composite films with 3.0-10.0 wt% MWCNT contents, which have sufficiently low electrical resistivity of ~10²-10⁰ Ω cm, exhibited excellent electric heating performance by attaining high maximum temperatures and electric power efficiency under given applied voltages of 10-100 V. Since the thermal decomposition of the composite films took place at 520-600 °C under air atmosphere, cyPPTA/MWCNT composite films could be used for high performance electric heating, antistatic, and EMI shielding materials.     

Preparation of electroconductive,magnetic, antibacterial,and ultraviolet-blocking cotton fabric using reduced graphene oxide nanosheets and magnetite nanoparticles

The main goal of present study was the fabrication of cotton fabric with special functions, including electrical conductivity, magnetic, antibacterial, and ultraviolet (UV) blocking. In this regard, the cotton fabric was primarily coated with graphene oxide and then reduction of graphene oxide and synthesis of magnetite nanoparticles accomplished in one step. The alkaline hydrolysis of magnetite precursors and reduction of graphene oxide was simultaneously performed using sodium hydroxide to produce reduced graphene oxide/Fe₃O₄ nanocomposite on the fabric surface. The prepared cotton fabrics were characterized with field emission scanning electron microscope (FE-SEM), X-ray diffraction (XRD), energy dispersive X-ray spectroscopy (EDS), and X-ray photoelectron spectroscopy (XPS). The treated fabrics with reduced graphene oxide/Fe₃O₄ nanocomposite displayed a low electrical resistivity i.e. 80 kΩ/sq. Furthermore, the coated fabrics showed reasonable magnetic properties due to the presence of magnetite nanoparticles on the surface of cotton fabrics. Moreover, this process imparted proper antibacterial properties and UV blocking activity to cotton samples.     

Conductive polymer-coated threads as electrical interconnects in e-textiles

An organic polymer electrical interconnect is demonstrated. The ionomer mixture poly(3,4-ethylenedioxythiophene): poly(styrenesulfonate) (PEDOT:PSS; 1:2.5, w:w) was cast onto silk fibers from a 50:50 (v:v) ethylene glycol solution by a dip-coating process. Dynamic mechanical analysis (DMA) results show that Young’s modulus and mechanical strength are maintained during the coating process from acidic solution (pH ∼1). DMA dynamic temperature scans reveal two new thermal transitions once PEDOT:PSS is applied to the silk fiber, and they are assigned to the glass transition temperature (59 °C) and melting point (146 °C) of the ionomer pair. Electrical conductivities of 8.5 S/cm were achieved with four cycles of the dip-coating process, only 10x less than Ag-coated thread control samples. SEM imaging of the PEDOT:PSS-coated fibers show slight texturing to the fibers due to the coating, as well as significant charging in the uncoated samples when compared to PEDOT:PSS-coated samples. The conductive fibers fabricated by this process were successfully applied as electrical interconnects in flexible, fully functional 555 timer circuits stitched into fabric substrates.     

Synthesis of polypropylene carbonate polyol-based waterborne polyurethane modified with polysiloxane and its film properties

Waterborne polyurethane (WPU) prepolymer was synthesized using polypropylene carbonate polyol as the soft segment, dimethylolpropionic acid as a hydrophilic chain extender and isophorone diisocyanate. The prepolymer was modified with aminoethyl aminopropyl dimethicon (AEAPS) to prepare a series of WPU emulsions and films. The structures and the films properties of the WPUs were characterized by Fourier transform infrared spectrometry, gel permeation chromatography, atomic force microscopy, X-ray diffraction, thermogravimetric analysis, dynamic thermomechanical analysis, X-ray photoelectron spectroscopy, water contact angles and water absorption. It was found that pure polypropylene carbonate WPU had a wide molecular weight distribution and its microphase separation was not apparent between its hard and soft segments. The WPU also had a high glass transition temperature (24.5 °C) and its film had a high damping property (tan δ>0.40) from 12 °C to 42 °C. Modification with polysiloxane had enlarged the molecular weight, narrowed the molecular weight distribution and resulted in the microphase separation between the hard and soft segments of WPUs, and this amplified the damping temperature of the WPU films. Along with the increasing utilization of polysiloxane the thermolysis, water resistance and water contact angles of WPU films were improved while the orientation of their structure regularity declined.     

Decay of electrical conductivity in p-toluene sulfonate doped polypyrrole films

Long term performance of conductivity of p-toluene sulfonic acid (pTSA) doped electrochemically synthesized polypyrrole (PPy) films was estimated from accelerated aging studies between 80 °C and 120 °C. Conductivity decay experiments indicated that overall aging behavior of PPy films deviated from first order kinetics at prolonged aging times at elevated temperatures. However, an approximate value for the activation energy of the conductivity decay of PPy was calculated as E=47.4 kJ/mol, enabling an estimate of a rate constant of k=8.35×10⁻⁶/min at 20 °C. The rate of decrease of conductivity was not only temperature dependent but also influenced by the dopant concentration. A concentration of 0.005 M pTSA in the electrolyte resulted in a conductive film and when this film was exposed to 120 °C for a period of 40 h, the conductivity decayed to about 1/20 of its original value. The concentration of pTSA was increased to 0.05 mol/l and when the resulting film was aged in the same way, it showed a decrease in the conductivity to about 1/3 of its original value. Both microwave transmission and dc conductivity data revealed that highly doped films were considerably more electrically stable than lightly doped films. The dopant had a preserving effect on the electrical properties of PPy.     

Investigation of the high-amylose maize starch gelatinization behaviours in glycerol-water systems

The effect of glycerol on gelatinization behaviours of high-amylose maize starch was evaluated by confocal laser scanning microscopy (CLSM), scanning electronic microscope (SEM), differential scanning calorimetry (DSC), texture analyzer (TPA) and rheometer. Gelatinization of the high-amylose maize starches with glycerol content of 10% (w/w) began at 95.4 °C (T_o), peaked at 110.3 °C (T_p), and completed at 118.9 °C (T_c). The birefringence began to disappear at around 100 °C and finished at 120 °C which corresponded well to the onset and conclusion temperatures obtained by DSC. The high-amylose maize starch granules maintained original morphological structure at 100 °C and swelled to a great degree at 110 °C. The high-amylose maize starch paste formed at 100 °C showed the lowest hardness (39.92 g), while at 120 and 130 °C, showed the highest hardness (610.89 g and 635.43 g, respectively). It should be noted that in going from 100 °C to 110 °C there is a significant increase in the viscosity of the slurry solution. The identical apparent viscosity was observed when the shear rate exceed 100 s⁻¹, resulting from the high-amylose maize starch granules were completely gelatinized at 120 °C, which was consistent with DSC analysis.     

Reduction of 4-nitrophenol to 4-aminophenol over sonoimmobilized silver/reduced graphene oxide nanocomposites on polyester fabric

The current paper is aimed to compare different arrangement of Ag nanoparticles within silver/reduced graphene oxide (Ag/rGO) nanocomposites on the polyester fabric. rGO sheets cannot be dispersed in the water for long time however, thin layer surfactant-free Ag/rGO nanocomposites were immobilized on the surface of polyester. This leads to attain the preserved array of nanocomposites for a long time. TEM, FESEM/EDX, XRD, XPS, cyclic voltammetry, catalytic activity and electrical resistivity were used to characterize Ag/rGO nanocomposites coated polyester fabric. Interestingly, sonoimmobilization of Ag/GO produced an even coating layer of nanocomposites on the polyester fabric. The prepared fabric can be used as a high active and stable nanocatalyst for reduction of 4-nitrophenol (4-NP) in water at room temperature. The created flexible and light fabric showed low electrical resistance and high catalytic activity, wherein sonoimmobilization of Ag/rGO treated samples indicated highest catalytic activity as 4-NP solution completely reduced to 4- AP with assistance of 2×4 cm2 treated polyester after 25 min. On the other hand, introducing sonoprepared silver nanoparticles among graphene nanosheets led to significant lowering of electrical resistivity from 43 kΩ/square in mechanical stirring methodto 2 kΩ/square using ultrasound.     

Increasing the Antioxidant Activity,Total Phenolic and Flavonoid Contents by Optimizing the Germination Conditions of Amaranth Seeds

The aim of this study was to optimize the germination conditions of amaranth seeds that would maximize the antioxidant activity (AoxA), total phenolic (TPC), and flavonoid (TFC) contents. To optimize the germination bioprocess, response surface methodology was applied over three response variables (AoxA, TPC, TFC). A central composite rotable experimental design with two factors [germination temperature (GT), 20–45?ºC; germination time (Gt), 14–120 h] in five levels was used; 13 treatments were generated. The amaranth seeds were soaked in distilled water (25 °C/6 h) before germination. The sprouts from each treatment were dried (50 °C/8 h), cooled, and ground to obtain germinated amaranth flours (GAF). The best combination of germination bioprocess variables for producing optimized GAF with the highest AoxA [21.56 mmol trolox equivalent (TE)/100 g sample, dw], TPC [247.63 mg gallic acid equivalent (GAE)/100 g sample, dw], and TFC [81.39 mg catechin equivalent (CAE)/100 g sample, dw] was GT?=?30?ºC/Gt?=?78 h. The germination bioprocess increased AoxA, TPC, and TFC in 300–470, 829, and 213 %, respectively. The germination is an effective strategy to increase the TPC and TFC of amaranth seeds for enhancing functionality with improved antioxidant activity.     

Adsorption Kinetics of Acid Red on Activated Carbon Web Prepared from Acrylic Fibrous Waste

In this work, activated carbon (AC) web was prepared using physical activation under the layer of charcoal in high temperature furnace. The carbonization of acrylic fibrous waste was performed at different temperatures (800 °C, 1000 °C, and 1200 °C) with heating rate of 300 °C/h and at different holding time. At 1200 °C, the heating rate of 300 °C/h and no holding time provided better results of surface area as compared to carbonization at 800 °C and 1000 °C. The activated carbon web (AC) prepared at 1200 °C was used for removal of Acid Red 27 dye from aqueous media by varying different parameters like initial concentration of dye, stirring speed, adsorbent dosage, and pH. The results were evaluated using non-linear forms of Langmuir and Freundlich isotherms. The Freundlich isotherm was found to describe the results more effectively because of non-homogenous surface of activated carbon web. Further, the kinetics of adsorption was examined using linear and nonlinear forms of pseudo 1st order and pseudo 2nd order.     

<Emphasis Type="Italic">In situ</Emphasis> deposition of silver nanoparticles on the cotton fabrics

A novel method was developed to prepare the antibacterial cotton fabrics through in situ deposition of silver nanoparticles on the cotton fabrics by the reduction of Ag⁺ without any reductant and dispersant. The data showed that by immersing the cotton fabrics in 160 mM AgNO₃ solution at 90 °C, the amount of silver nanoparticles was increased from 0.6890 to 1.3561 mg per gram of fabrics with the increase of reaction time from 10 to 50 min. The obtained cotton fabrics showed excellent antibacterial activity and laundering durability, in which the bacterial reduction was still 98.5 and 94.3 % to Escherichia coli and Staphylococcus aureus, respectively, even after the fabrics were washed for 20 cycles. Thus, this facile in stitu reduction method without any other reducers or stabilizers may bring a promising and green strategy to produce functional cotton fabrics.     

Carbon nanofiber/poly(vinylidene fluoride-hexafluoro propylene) composite films: The crystal structure and thermal properties with various drawing temperatures

Carbon nanofiber (CNF)/polyvinylidene fluoride-hexafluoro propylene (PVDF-HFP) composite film was prepared by solution casting and melt pressing. The resultant 2 % CNF/PVDF-HFP composite films were uniaxially drawn at 50 °C, 75 °C, and 100 °C, respectively. In the SEM images, the morphology of drawn CNF/PVDF-HFP composite film confirmed the orientation of the CNF and the polymer matrix. The WAXD results showed the coexistence crystal phase of PVDF-HFP. The drawn CNF/PVDF-HFP composite film demonstrates improved electrical properties. The DSC thermogram results indicated no change in the melting temperature but slightly increased crystallinity with increasing drawing temperature. Dynamic mechanical analysis and tensile test showed an improvement in the storage modulus and stress at a drawing temperature of 75 °C.     

Surface modification of polyester fibers by thermal reduction with silver carbamate complexes

In this study, the surface of polyester fiber was modified by means of thermal treatment with a silver carbamate complex. We used scanning electron microscopy (SEM), an X-ray diffraction technique (XRD), and X-ray photoelectron spectroscopy (XPS) to allow a detailed characterization of the silver-coated polyethylene terephthalate (PET) fibers. The results revealed remarkable changes in the surface morphology and microstructure of the silver film after thermal reduction. On SEM, the silver nanoparticles (AgNPs) were seen to be uniformly and densely deposited on the fiber surface. The XRD pattern of the silver-coated fiber indicated that the film has a crystalline structure. A continuous layer of AgNPs, between 30 and 100 nm in size, was assembled on the PET fibers. The PET/Ag composite was found to impart high conductivity to the fibers, with an electrical resistivity as low as 0.12 kΩ·cm.     

Comparative Performance of Copper and Silver Coated Stretchable Fabrics

The present work described the development of multifunctional, electrically conductive and durable fabrics by coating of silver and copper particles using a dipping-drying method. The particles were directly grown on fabric structure to form electrically conductive fibers. Particles were found to fill the spaces between the microfibers, and were stacked together to form networks with high electrical conductivity. The electrically conductive fabrics showed low resistance with high stretch ability. The utility of conductive fabrics was analyzed for electromagnetic shielding ability over frequency range of 30 MHz to 1.5 GHz. The EMI shielding was found to increase with increase in concentration of copper and silver particles. Furthermore, the heating performance of the copper and silver coated fabric was studied through measuring the change in temperature at the surface of the fabric while applying a voltage difference across the fabric. The maximum temperature (119°C for silver and 112°C for copper) were obtained when the applied voltage was 10 V. Moreover, the role of deposited particles on antibacterial properties was examined against pathogenic bacteria such as Staphylococcus aureus and Escherichia coli. At the end, the durability of coated fabrics was examined against several washing cycles. The fabrics showed good retention of the particles, proved by small loss in the conductivity of the material after washing.     

Changes in proteins induced by heating gluten dispersions at high temperature

Aqueous dispersions of gluten (1.6 mg/ml) were heated for varying times at temperatures from 30 to 120 °C and the proteins characterized by size exclusion-high performance liquid chromatography (SE-HPLC) and sodium dodecyl sulphate-polyacrylamide gel electrophoresis. At temperatures below 100 °C at pH 5.0, only increases in the molecular size of the glutenins were observed. At 120 °C, gliadins as well as glutenins polymerized as seen by a progressive shift of the SE-HPLC profile to lower elution times with time of heating. The gliadins appear to cross-link only with glutenins, as no peaks were observed at elution times expected for gliadin oligomers. The changes in the chromatographic profiles were accompanied by increasing amounts of protein becoming unextractable even with sonication. ω-Gliadins did not participate in the changes, suggesting that disulfide bonding was involved. After polymerization at 120 °C, the kinetics of reduction of the protein by mercaptoethanol were monitored by SE-HPLC. The activation energy of the reduction process was calculated to be 35 kJ/mol.     

Characterisation of Glass Transition of Durum Wheat Semolina using Modulated Differential Scanning Calorimetry

The glass transition of wheat durum semolina was characterised at different moisture contents using modulated differential scanning calorimetry. The total, reversing and non-reversing heat flows were quantified during heating, cooling and re-heating. An endothermic peak was observed on the non-reversing heat flow during first heating and was not greatly affected by changes in moisture content (below 20 g water/100 g dry matter). This peak was associated with endothermic relaxation of the protein fraction in wheat semolina. An endothermic baseline shift was observed on the reversing heat flow during first heating, cooling and re-heating. The temperature at baseline shift decreased (from 110 °C to 27 °C) when moisture content increased (from 6% to 27% db). The measured heat capacity change (0·10–0·25 J/g/°C) was not significantly affected by moisture content. This endothermic baseline shift was presumed to be the glass transition of amorphous polymers in wheat durum semolina. The plasticising effect of water on the glass transition temperature (Tg) was described using Gordon Taylor and Kwei models and compared with Tg of the main wheat components.