Plasma-assisted surface modification of polyester fabric for developing halochromic properties

In the field of textiles, introducing pH-sensitive dyes onto fibrous materials is a promising approach for the development of flexible sensor. In this study, poly(ethylene terephthalate) (PET) textile surface with halochromic properties was fabricated by plasma-assisted sol-gel coating, followed by immobilization of two different azo pH-indicator dyes; namely Brilliant yellow and Congo red by conventional printing technique of fabrics. 3-aminopropyltriethoxysilane (APTES) was used as a coupling agent for attaching the pH-sensitive dyes through its terminal amines. The surface immobilization of APTES on PET fabric was conducted by the pad-dry-cure method. Moreover, the influence of oxygen plasma pre-treatment and the method of post-treatment either by oxygen plasma or by thermal treatment on the stability of sol-gel based matrix was investigated. The morphology and chemistry of 3-aminopropyltriethoxysilane coated PET surfaces were examined by using surface sensitive methods including electrokinetic and time-dependent contact angle measurements as well as X-ray photoelectron spectroscopy (XPS). In addition, fastness tests of the printed fabrics and color strength were carried out to assess the effectiveness of the fabric surface modification. Results indicate that sol-gel matrix exhibited a more stability by thermal post-treatment at 150 C for 5 min. Also, the results revealed that the printed fabrics with halochromic properties demonstrated sufficient stability against leaching by washing. The current work opens up a novel opportunity to develop flexible sensors based on fibrous materials, which have the potential to be employed in variable industrial applications.     

Surface pretreatment of polyester fabric for ink jet printing with radio frequency O2 plasma

Plasma treatment of textiles is becoming more and more popular as a surface modification technique. It not only changes the outermost layer of a material without interfering with the bulk properties but also offers the advantage of greater chemical flexibility to obtain multifunctional textiles. Inkjet printing is becoming increasingly important and popular for the printing of textiles. When polyester fabric is inkjet printed with pigment-based inks, the printed patterns have poor color yield and easily bleeding. As a result, the fabric requires pretreatment prior to the stage of ink-jet printing. In the present study the polyester fabric was printed with magenta pigment ink after radio frequency O₂ plasma surface-treatment. At such condition, polyester fabric could obtain the effects of features with enhanced color yield and excellent pattern sharpness. The results showed that there were better patterns when the polyester fabric was treated for 9 min at a working pressure of 40 Pa and a working power 80 W. SEM images indicated that radio frequency oxygen plasma induced modifications to the surface of polyester fabric with more micro pits. Water absorption time measurement showed that the hydrophilicity of polyester fabric was remarkably improved after treatment. Anti-bleeding performance of the fabric was improved greatly, too. Therefore, radio frequency O₂ plasma treatment with the ink-jet printing technique could improve the final printed properties of polyester fabric.     

Fabrication of electromagnetic shielding polyester fabrics with carboxymethyl chitosan-palladium complexes activation

Electromagnetic shielding polyester fabrics were prepared using carboxymethyl chitosan-palladium (CMCS-Pd) complexes as activation solution, followed by electroless nickel plating. CMCS-Pd complexes were prepared by the complexing adsorption between CMCS and Pd²⁺. The effects of reaction time and pH value on the adsorption of Pd²⁺ by CMCS were discussed. The maximum adsorption capacity was calculated as 4.27 mmol/g. CMCS-Pd complexes were characterized by ultraviolet (UV) spectrophotometer and Fourier transform-infrared (FTIR) spectroscopy. The induction time of electroless plating decreased gradually with the increase of Pd²⁺ concentration. The lowest surface resistance 125 mΩ/sq of the treated polyester fabric was obtained when Pd²⁺ concentration in CMCS-Pd complex was 1.5 g/l. The prepared polyester fabrics had excellent electromagnetic shielding effectiveness (SE) of 40–60 dB. The treated polyester fabrics were also characterized by scanning electron microscopy (SEM). Results showed that CMCS-Pd was effective to form an active catalyzed layer on polyester substrate and the 1.5 g/l Pd²⁺ was sufficient to initiate electroless nickel plating reaction. The CMCS-Pd complex activation and electroless nickel plating treatment caused small changes in the polyester fabrics’ tensile strength and air permeability.     

Application of Jackfruit Latex Gum as an Eco-friendly Binder to Pigment Printing

Jackfruit latex gum was applied to pigment printing of cotton fabrics as a binder and their printing properties were compared with those of conventional pigment printing. The printing performances were influenced by the content of Jackfruit latex gum in the binder and the curing conditions. Based on a series of experiments, the pigment printing paste recipe and the process were optimized, considering color fastness, color strength, and fabric handle properties compared with those of the synthetic binder. The use of combined binder containing Jackfruit latex gum for pigment printing showed reasonable printing performances and offers an option for replacing synthetic binders, which cause adverse effect on human health and environments.     

Effects of deposition parameters of electroless copper plating on polyester fabric

Properties of electroless copper-plated polyester fabric mainly depend on the plating bath constituents/conditions. The nickel serves to catalyze the copper deposition when hypophosphite is used as a reducing agent. In this study, the effects of deposition parameters including additive NiSO₄ concentration and pH on microstructure and properties of the electroless copper plating on polyester fabric using hypophosphite as a reducing agent were investigated. The results show that at a higher NiSO₄ concentration, the copper content present in the coating decreases whereas the nickel content increases slightly. On the other hand, the copper content present in the coating increases, whereas the nickel content and phosphorus decreases with respect to the rise of pH. The morphology of the copper deposits show that the particle size increase with respect to the rise of NiSO₄ concentration and pH. The XRD patterns indicate that the copper-plated polyester fabrics are crystalline. In addition, there is a decrease in the surface resistance and an increase in the electromagnetic interference (EMI) shielding effectiveness (SE) with respect to the rise of Ni²⁺ concentration and pH of the solution as a result of gaining a greater weight in the deposits. The results suggest that the copper-plated polyester fabrics have a great potential application as an EMI shielding material.     

Electromagnetic shielding characteristics of woven fabrics made of hybrid yarns containing metal wire

In this study, electromagnetic shielding characteristics of woven fabrics made of hybrid yarns are investigated. For this purpose, initially the hybrid yarns containing stainless steel wire are produced with hollow spindle covering technique, and then eight different fabric samples are produced using these hybrid yarns. Electromagnetic shielding values of fabric samples are determined by a test set up based on enclosure measurement technique. Measurements are made in the frequency range of 30 MHz-9.93 GHz. Test results show that woven fabric samples investigated in this study have 25–65 dB electromagnetic shielding effectiveness for incident frequency. It was also shown that the direction, density and settlement type of conductive hybrid yarn in fabric structure are important parameters affecting electromagnetic shielding characteristics of woven fabrics.     

Development of Multilayered Nanocomposites for Applications in Personal Protection

The aim of the presented research was to study the influence of surface layer material on improvement of impact, dielectric, EMI shielding and sound absorption properties of sandwich composites. The sandwich composite structure consisted of Kevlar or Carbon woven fabric at the surface layer, recycled high loft nonwoven in the center and a mixture of carbon particles/epoxy matrix as a binder to hold the surface layer and core together. The carbon particles were incorporated in epoxy in order to improve failure mechanism and enhance dielectric properties or electromagnetic shielding of sandwich composites. The biggest improvements on impact properties of sandwich composites were obtained when Kevlar fabric was used as surface layer. However, surface layer of carbon fabric was found to provide better dielectric properties and improve EMI shielding of sandwich composites against Kevlar fabric surface layer.     

Electromagnetic interference shielding effectiveness of SS/PET hybrid yarn incorporated woven fabrics

A detailed study of electromagnetic shielding effectiveness (EMSE) of woven fabrics made of polyester and stainless steel/polyester blended conductive yarn was presented in this research work. Fabrics with different structures were analyzed and their shielding behavior was reported under different frequencies. Shielding efficiency of fabric was analyzed by vector network analyzer in the frequency range of 300 kHz to 1.5 GHz using coaxial transmission line holder. The effects of different fabric parameters such as weft density, proportion of conductive weft yarn, proportion of stainless steel content, grid openness, weave pattern and number of fabric layers on EMSE of fabrics were studied. The EMSE of fabric was found to be increased with increase in proportion of conductive yarn in the weft way. With increase in overall stainless-steel content in the fabric, the EMSE of fabric was increased. As such weave is considered, it did not have significant effect on EMSE of fabrics. But fabric with lower openness and aperture ratio showed better conducting network, hence better shielding. With increase in number of layers of fabric and ply yarns, EMSE of fabric was increased.     

Comparative Performance of Copper and Silver Coated Stretchable Fabrics

The present work described the development of multifunctional, electrically conductive and durable fabrics by coating of silver and copper particles using a dipping-drying method. The particles were directly grown on fabric structure to form electrically conductive fibers. Particles were found to fill the spaces between the microfibers, and were stacked together to form networks with high electrical conductivity. The electrically conductive fabrics showed low resistance with high stretch ability. The utility of conductive fabrics was analyzed for electromagnetic shielding ability over frequency range of 30 MHz to 1.5 GHz. The EMI shielding was found to increase with increase in concentration of copper and silver particles. Furthermore, the heating performance of the copper and silver coated fabric was studied through measuring the change in temperature at the surface of the fabric while applying a voltage difference across the fabric. The maximum temperature (119°C for silver and 112°C for copper) were obtained when the applied voltage was 10 V. Moreover, the role of deposited particles on antibacterial properties was examined against pathogenic bacteria such as Staphylococcus aureus and Escherichia coli. At the end, the durability of coated fabrics was examined against several washing cycles. The fabrics showed good retention of the particles, proved by small loss in the conductivity of the material after washing.     

A novel method to analyze the moisture liberation of textile fabrics

In this paper, a purpose-built apparatus was used to analyze the moisture liberation of textile fabrics. Fabrics were wetted and placed in an air-conditioned room to test the variation of weight and surface temperature during the process of moisture liberation. Effects of textile materials and fabric structures on the velocities of moisture liberation of fabrics were analyzed; the temperature variation and its relationship with moisture regains of fabrics in the moisture liberation were also studied. Moisture liberation velocities of polyester and silk fabrics are much higher than that of wool and cotton fabrics. For the same textile materials, knitted fabrics absorbed more water and thus took longer time to liberate the water. The surface temperature of fabrics showed three stages during moisture liberation. With the decrease of moisture regain, fabric temperature decreased gradually and jumped quickly to ambient temperature. In this way we could evaluate the moisture desorption of fabrics and develop quick-drying fabrics with imporved moisture and thermal properties.     

Optimization of electroless nickel plating on polyester fabric

Electrical conductivity is an important property of electroless nickel plated fabric. The optimized electroless nickel plating method can provide useful information for textile industries to obtain optimum surface resistance and stable plating. In this study, a screening experiment with factorial design and response surface method (RSM) with central composite design (CCD) was used to optimize the electroless nickel plating on polyester fabric. A two-level full factorial design (FFD) was used to determine the effects of five factors, i.e. the concentrations of nickel sulfate, sodium hypophosphite and sodium citrate, pH and temperature of the plating solution on surface resistance of the electroless nickel plated fabric. It is found that the nickel sulfate concentration and temperature of the plating solution are the most significant variables affecting the surface resistance of electroless nickel plated fabric. The optimum operating condition is finally obtained by using a desirability function. The test for reliability for predicting response surface equations shows that these equations give an excellent fitting to the observed values. In addition, the deposit composition, surface morphology, crystal structure and electromagnetic interference (EMI) shielding effectiveness (SE) were studied. The EMI SE of the nickel plated polyester fabric obtained under the optimal condition is about 60 dB at the frequency ranging from 2 to 18 GHz.     

Adhesion and durability of Cu film on polyester fabric prepared by finishing treatment with polyester-polyurethane and aqueous acrylate

To improve adhesion and wear durability at the interface between copper (Cu) film and polyester fabric, the Cu-coated polyester fabric was treated by two commercial solutions of polyester-polyurethane (PP) and aqueous acrylate (AC) as finishing process respectively. Both finishing agents with 5 %, 10 %, 15 %, 20 %, 25 %, 30 %, 35 % and 40 % concentrations were coated on the Cu-coated fabrics by a padding method in this study. The surface morphologies of the coated polyester fabric before and after finishing were characterized by scanning electron microscopy (SEM). The adhesion of Cu-coated film before and after the finishing treatments was measured with scotch tape method; the durability was evaluated by colorfastness to washing, crocking and perspiration. Additionally, Ultraviolet (UV) shielding, water repellency and CIE L*a*b of the Cu-coated polyester fabric before and after the finishing treatments were determined. The Cu-coated polyester fabric has a high adhesion property of the 5 level, colorfastness to washing, wet crocking and perspiration of the Cu-coated fabric were obviously enhanced to level 5, level 4-5 and level 3-4. Meanwhile, The Cu-coated polyester fabric kept an excellent UV protection with UPF value over 68 after finishing treatment with PP and AC. The results demonstrate the finishing treatment with the PP presented effectively in durability performance than the AC for the Cu-coated polyester fabric.     

Electrophotographic printing of fabrics: Investigating the effect of fabrics on color reproduction

Fabric printing systems are essentially needed nowadays and should meet the requirements of manufacturers. Digital electrophotographic (Xerographic) printing has the potential of meeting these requirements. Digital electrophotography printing is affected by several parameters, including printer and substrate type which determine the final printed color gamut and the quality of reproduction. To examine these effects, we performed different tests on a number of printed common fabrics. The gamut volume was generated by Eye-One spectrophotometer, ProfileMaker, and ColorThink software. The results indicated that all fabrics cannot be printed with electrophotography. Also, the gamut volume of the printed fabrics was low. Properties of different types of fabric were investigated by the Fourier transform infrared spectroscopy, scanning electron microscopy, spectrophotometer, and fabrics-specific tests (fastness).     

Digital ink-jet printing for chitosan-treated cotton fabric

In this paper, chitosan was suggested for using as a replacement for sodium alginate in the pretreatment print paste for digital ink-jet printing for cotton fabric. Pretreatment print pastes prepared from the mixture of chitosan and acetic acid with the appropriate viscosity gave satisfactory prints on the cotton fabric. Chitosan-treated cotton fabrics were digitally irk-jet printed with four different colors and the color fastness rating of the printed fabrics was satisfactory. Experimental results revealed the possibility of pre-treating the cotton with chitosan to replace the sodium alginate normally present in the pretreatment print paste recipe.     

Antistatic effect of atmospheric pressure glow discharge cold plasma treatment on textile substrates

Hydrophobic synthetic textile substrates, nylon and polyester fabrics, were continuously treated in an atmospheric-pressure-glow-discharge-cold-plasma reactor using He and air. The samples were evaluated for antistatic properties by measuring the static charge build-up and half charge decay time. The 60 sec air-plasma treated nylon fabric produced only 1.53 kV of charge and showed a significantly smaller half decay time of 0.63 sec compared to static voltage of 2.76 kV and a half decay time of 8.9 sec in the untreated nylon fabric. In comparison, the He plasma treated nylon fabrics showed relatively less improvement by producing static charge built-up of 2.12 kV and half charge decay time of 1.1 sec. Similar improvements were obtained for polyester (PET) fabrics as well. The treated samples showed good antistatic properties even after five laundry wash cycles. The surface characteristics of the samples were investigated using SEM, AFM, and ATR-FTIR. The results revealed that the improvement on antistatic properties are attributable to increase in the surface energy of the fabrics due to the formation of hydrophilic groups and increase in the surface area due to the formation of nano-sized horizontal and vertical channels on the fibre surface. The study suggests that plasma treatment may be used for imparting effective antistatic finish on otherwise hydrophobic substrates.     

Microstructure and properties of Ni-Fe3O4 composite plated polyester fabric

In this study, electroless Ni-Fe₃O₄ composite plating on polyester fabric modified with 3-aminopropyltrimethoxysilane (APTMS) was investigated under ultrasonic irradiation. Effects of deposit weight on microstructure and properties of Ni-Fe₃O₄ composite coating were studied. Surface morphology, chemical composition and state, crystal structure of the electroless Ni-Fe₃O₄ composite plated polyester fabric were characterized by SEM, EDX, XPS and XRD. Magnetic properties, electrical resistivity and electromagnetic interference (EMI) shielding effectiveness (SE) of Ni-Fe₃O₄ plated polyester fabric were also evaluated. The presence of co-deposition of Fe₃O₄ in Ni coating on the polyester fabric is demonstrated by an XPS analysis. At a higher deposit weight, there is an increase in particle size and saturation magnetization, and a decrease in electrical resistivity with respect to the rise of deposit weight, respectively. As the Ni-Fe₃O₄ weight on the treated fabric is 32.90 g/m², the EMI SE of the Ni-Fe₃O₄ plated polyester fabric arrives 15–20 dB at frequencies that range from 8 to 18 GHz. The results indicate the Ni-Fe₃O₄ plated polyester fabrics are used as super-paramagnetic, conductive and EMI shielding materials.     

Study on the Reduction Properties of Thiourea Dioxide and Its Application in Discharge Printing of Polyester Fabrics

The thiourea dioxide (TDO) was tentatively applied as a reductive discharging agent onto the discharge printing of polyester fabrics. The effect of aqueous solution temperature on the reducing capacity of TDO was thoroughly investigated by measuring oxidation-reduction potentials and hydrolysis kinetic curves. The effects of TDO on disperse dyes in aqueous solution and disperse dyes printed on the surfaces of glass substrates or polyester fabrics were investigated by analyzing the color changes before and after TDO discharge treatment. It was confirmed that TDO reduction became stronger with increasing aqueous solution temperature. TDO could destroy the chromogenic groups of the selected azo-dyes in aqueous solution and on the surfaces of glass substrates. Different from cotton and silk fabrics, the discharge effect of TDO directly depended on the compact structure of the polyester fibers. When a discharge accelerant was added into white discharge pastes with TDO, the compact structure of polyester fibers was opened up to achieve a good discharge effect. This study provides a new method for TDO development and a new strategy for the discharge printing of polyester fabrics.     

Automatic color separating system for printed fabric using the self-organizing map network approach

We can only use color numbers, color values and design to describe the color pattern of printed fabrics, which is different from woven fabrics with yarn disposition and texture as pattern determinants. Since most printed fabrics contain many different patterns nowadays, we need more than words and simple methods to describe the color patterns. The complication in pattern identification has made the analysis and comparison difficult and will have to be conducted manually. The automatic computer color separating system for printed fabrics proposed in this paper uses unsupervised learning network to automatically separate printed colors. The system first uses color scanner to pick the image of the printed fabrics and stores it as digital image. Then, it uses wavelet transformation to minify the fabric image to reduce the calculation load of color separation and also reserve the printing structure and color distribution of the original image. It also uses LAB color model to acquire characteristic value of the colors and the Self-Organizing Map Network (SOMN) to conduct color separation. According to our experimental results, this system can rapidly and automatically complete color separation and identify repeating patterns for printed fabrics’ images.     

Effect of carbon black nanoparticles on reflective behavior of printed cotton/nylon fabrics in visible/near infrared regions

Tuning the level of visible and near infrared (NIR) reflectance of textile surfaces is crucial for making them undetected in each environment. In this regard, samples of cotton/nylon fabrics were printed using a mixture of some special pigments and carbon black (CB) nanoparticles to produce brown, olive green and khaki shades which are present in concealment patterns of textiles employed in deserts. The effect of CB nanoparticles on Vis/NIR reflectance, air permeability, perspiration, light, wash fastnesses, and colorimetric values of each printed sample were evaluated. The presence of CB nanoparticles in printing formulations was found to cause significant decline in Near Infrared (NIR) reflectance of samples. The results showed that air permeability of samples printed containing CB nanoparticles are higher than samples printed with no CB particles. Absorbing phenomenon imposed by CB nanoparticles was fast against washing and perspiration, although printed samples indicated high to moderate light fastness. Furthermore, detectable change in visible appearance of the printed patterns was the main point of concern even at concentrations as low as 0.05 g/kg CB in printing formulation.     

Manufacture technique and electrical properties evaluation of bamboo charcoal polyester/stainless steel complex yarn and knitted fabrics

There are derivative problems of electromagnetic wave radiation accompanying the advances of science and technology nowadays and secure protections are also emphasized gradually. To shield these electromagnetic wave radition jeopardizing people’s health, in this study, stainless steel wires were the core yarn and bamboo charcoal polyester textured yarns were the wrapped yarn. The bamboo charcoal polyester/stainless steel (BC/SS) complex yarns were manufactured using a rotor twister machine. The BC/SS complex knitted fabrics were woven with the complex yarns employing a circular knitting machine. Three manufacture parameters were the wrapped amount of the complex yarn (2 to 6 turns/cm), the lamination amount of the knitted fabrics (1 to 6 layers) and lamination angles of the knitted fabrics (0°/0°/0°/0°/0°/0°, 0°/45°/90°/−45°/0°/45°, and 0°/90°/0°/90°/0°/90°). The knitted fabric exhibited the lowest surface resistance 32.3 Ω/sq. Optimum electromagnetic shielding effectiveness (EMSE) was 45 dB when the knitted fabrics were with 0°/45°/90°/−45°/0°/45° laminating in 0.51 GHz.