Effect of hollow polyester fibres on mechanical properties of knitted wool/polyester fabrics

The physical and mechanical characteristics of hollow polyester fibres were compared with solid polyester fibres in order to establish their processing behaviour and performance characteristics. The effects of hollow fibres on fabric properties were investigated by using microscopy and tests of tensile and bursting strength, pilling, abrasion resistance, water vapour permeability, and handle. The results show that tensile strength of hollow polyester fibres and yarns are negatively affected by the cavity inside the fibre. Hollow fibres also have higher stiffness and resistance to bending at relaxed state. Fabrics made from hollow polyester/wool blends and pure wool fabrics show three distinguishable steps in pilling. During pilling, hollow fibres break before being pulled fully out of the structure, leading to shorter protruding fibres. Microscopy studies showed that the breakdown of hollow fibres started during entanglement by splitting along the helical lines between fibrils. KES results showed that the friction between fibres and the fibre shape are the most important parameters that determine the fabric low stress mechanical properties. However, in some aspects, the hollow structure of the fibre does not have a significant effect.     

A study on heat insulation of composites made of recycled far-infrared fibers and three-dimensional crimped hollow polyester fibers

Far-infrared polyethylene terephthalate (FPET) fibers have been commonly used in clothing in order to attain heat retention, and the combination of three-dimensional crimped hollow polyethylene terephthalate (TPET) fibers makes the clothing to be fluffy and air permeable, and thereby improves the wearing comfort. This study aims to make thermally insulating nonwoven composites by using recycled far infrared fibers. The composites are used to cover the heat transfer lines and prevent the heat emissivity. A specified amount of low-melting-point polyethylene terephthalate (LPET) fibers and FPET and TPET fibers at different ratios are blended, followed by being needle punched at 100-300 needles/min, and then hot pressed at 120 °C, in order to form thirty nonwoven composite types. These nonwoven composites are measured for their porosity, thickness, and air permeability, and are tested for thermal insulation and temperature-rise slope under a constant ambient temperature.     

Microstructure and mechanical properties of apocynum venetum fibers extracted by alkali-assisted ultrasound with different frequencies

Apocynum venetum (AV) fibers were extracted by the combination of low (28 kHz) and high frequency (53 kHz) ultrasonic treatment after aqueous alkali maceration. The surface impurities and cementing components between fibers in the range of 10–50 μm were removed by low frequency ultrasound. The surface impurities in the range of 2–8 μm, as well as the residuals in the surface depression and inner cavum of fibers were further eliminated by high frequency ultrasonic irradiation. The treatment did not change crystal structure of cellulose I of AV fibers and could lead to a higher degree of crystallinity. Meanwhile, the examination of mechanical properties showed that the AV fibers could be used for textile industry. It is demonstrated that the combination of low and high frequency ultrasound after alkali treatment is simpler, more controllable and more environment-friendly and is a promising degumming method for textile industry.     

Development of mathematical models and estimation for the mechanical properties of organic fiber reinforced polyester composites

Organic fiber from animal waste was used for the development of environmentally friendly animal fiber based polyester composites using cow hair. The cow hair fibers were cut into 10 mm lengths to produce the needed short fiber for random dispersion in the matrix. Before use, some of the fibers were treated with sodium hydroxide for fiber surface modification while some were left as untreated. Composites were developed using predetermined proportions of the fibers in an open mould production process. Samples were formed into tensile and flexural shape in their respective moulds and were stripped off the moulds after curing while further curing was ensured for 27 days before testing. Tensile and flexural properties of the cow hair fiber reinforced polyester composites were evaluated from which it was discovered that the untreated fiber reinforced composites possess better enhancement of mechanical properties compared to the treated fiber reinforced composites and the unreinforced polyester material. Mathematical models for the tensile and flexural properties were developed using statistical packages and estimation using developed software. The developed models revealed high degree of correlation between the experimental values and the predicted values. This denotes that the models can be used to predict the mechanical properties of cow hair reinforced polyester composites for various reinforcement contents.     

Electrospinning and mechanical properties of polymeric fibers using a novel gap-spinning collector

Tissue engineering is an interdisciplinary field which combines the basic principles of life sciences and engineering. One promising idea is the combination of scaffolds and living cells in order to produce new functional tissue. The scaffolds play the role of a microenvironment that guides the cells towards tissue formation and regeneration. One of the most frequently used techniques to produce scaffolds is electrospinning. Tissue engineered constructs have to exhibit physiological and mechanical properties comparable to the native tissue they are intended to replace. To create polymeric fibers with controlled orientation, a cylindrical collector that rotates at a certain speed could be used, creating fibers that run longitudinally. The process of gap-spinning enables the production of specifically aligned fibers. Aim of this study was to develop a novel setup capable of producing multilayered structures with controlled fiber angle. The structural, morphological and mechanical characteristics of the fibers were accessed using scanning electron microscopy and uniaxial tensile tests. Longer pre-stretching led to thinner (in the sub-micron scale), more brittle and less elastic fibers. In a nutshell, the results indicated that fiber mats of desired orientation, fiber diameter and mechanical properties could be produced by controlled gap-spinning with a translational collector.     

Effects of gamma irradiation on some mechanical properties of novoloid fibers

Novoloid fibers have high chemical, flame and thermal resistance; however they have low tensile properties. Effects of gamma irradiation on the tensile properties of novoloid fibers have been investigated. Loop and knot resistance have also been examined. Maximum tenacity of the single fiber increased with an increase of the radiation dose applied. According to the loop and knot tenacity results it is found that brittleness has been also affected by the amount of radiation dose.     

Enhancement of the mechanical properties of glass/polyester composites via matrix modification glass/polyester composite siloxane matrix modification

Enhancement of the mechanical and vibrational properties of glass/polyester composites was aimed via matrix modification technique. To achieve this, unsaturated polyester was modified by incorporation of oligomeric siloxane in the concentration range of 1–3 wt%. Modified matrix composites reinforced with woven roving glass fabric were compared with untreated glass/polyester in terms of mechanical and interlaminar properties by conducting tensile, flexure, and short-beam shear tests. It was found that after incorporation of 3 % oligomeric siloxane into the polyester matrix, the tensile, flexural, and interlaminar shear strength (ILSS) values of the resulting composite increased by 16, 15, and 75 %, respectively. The increases in ILSS as well as in tensile and flexural properties were considered to be an indication of better fiber/matrix interaction as confirmed by SEM fractography images. Furthermore, the effect of oligomeric siloxane incorporation on the vibrational properties of the composites was investigated by experimental modal testing and the natural frequencies of the composites were found to increase with increasing siloxane concentration.     

The role of thermal stabilization on the structure and mechanical properties of polyacrylonitrile precursor fibers

The thermal stabilization stage of polyacrylonitrile (PAN) fibers is characterized by a steady and continuous reduction in fiber diameter and linear density values together with color changes from reddish brown to shiny black with increasing stabilization time. Thermally stabilized PAN fibers acquire infusible and nonburning characteristics prior to the carbonization stage. Structural characterization of thermally stabilized polyacrylonitrile fibers was carried out using an indepth analysis of equatorial X-ray diffraction traces. Curve fitting of X-ray diffraction traces provided accurate peak parameters which were subsequently used for the evaluation of apparent crystallinity, apparent crystallite size and X-ray stabilization index. The results showed the loss of crystallinity due to the amorphization processes together with a steady and continuous decrease in lateral crystallite size with increasing stabilization time. With the progress of thermal stabilization, a new amorphous phase with a crosslinked and aromatized structure is formed which is expected to withstand high carbonization temperatures. Mechanical properties of the thermally stabilized PAN precursor fibers were found to be adversely affected with the progress of stabilization time. Due to the influence of thermal degradation mechanisms heavily involving chain scission along the fiber axis direction, tensile strength and tensile modulus values were found to decrease by significant proportions with the prolonged stabilization times.     

Effect of Ni-coated short carbon fibers on the mechanical and electrical properties of epoxy composites

Ni-coated short carbon fibers (Ni-SCFs) were prepared using an electrodeposition method. Short carbon fiber (SCF) reinforced epoxy composites were prepared by changing the fiber content (0.1–0.7 wt%). To investigate the effect of Ni-coated short carbon fibers on the mechanical and electrical properties of the composites, we prepared two kinds of reinforcements: the short carbon fibers treated by 400 °C (400 °C treated SCFs) and Ni-SCFs. Fracture characteristics of the composites revealed the Ni coatings and the epoxy matrix had a better interface, so that the results of tensile and bending strength were better in epoxy/Ni-SCFs composites than those in epoxy/400 °C treated SCFs composites. The 400 °C treated SCFs decreased the electrical resistivity of the epoxy composites, compared to the pure epoxy. However the epoxy/Ni-SCFs composites had lower electrical resistivity than epoxy/400 °C treated SCFs with the same fiber content.     

The evaluation of the thermal and mechanical properties of aramid/semi-carbon fibers hybrid composites

In this research work, aramid and semi-carbon fibers (SCFs) were hybridized in the form of interlayer or layer by layer into epoxy matrix by hand lay-up method. Afterward, the effect of hybridization on the thermal and mechanical properties of epoxy composites was characterized by thermal analysis; horizontal burning; tensile and bending tests. Based on the results of the mechanical tests, increasing SCFs to aramid fibers ratio decreased tensile strength, elastic and flexural modulus. But with increasing this ratio to 53 % failure strain reduced, whereas in the ratios of more than 53 %, the failure strain enhanced. The results of thermal analysis curves indicated that there are three stage mass loss at the temperature ranges of 100-220, 270-470 and 500-620 °C. It was also found that with increasing the SCFs to aramid fibers ratio decreased the third-stage of the mass loss. The results of horizontal burning showed that increasing the SCFs to aramid fibers ratio decreased the rate of burning.     

Effects of sodium hydroxide treatment on microstructure and mechanical properties of lotus fibers

Lotus fibers were prepared from lotus stems through being treated with sodium hydroxide. The lotus fibers were characterized by scanning electron microscopy (SEM), fourier transform infrared spectrometry (FTIR), X-ray diffraction (XRD) and thermal analysis (TG and DTA). The results indicate that the length of lotus fibers ranges from 3.52 cm to 5.80 cm and the width of lotus fibers ranges from 50 μm to 90 μm. Lotus fibers belong to celluloses fiber with cellulose I structure and the crystallinity of lotus fibers is 48.50 %. The lotus fibers consist of cellulose, lignin, hemicellulose, pectin, lipid and water-soluble substances. The effect of concentration of sodium hydroxide, time and temperature of treatment on removal of impurities, fineness and breaking strength of lotus fibers were investigated. The results suggest that the removal of impurities and breaking strength increase with the rise of concentration of the sodium hydroxide, time and temperature of treatment, respectively. However, the fineness of lotus fibers decreases with an increase in concentration of the sodium hydroxide, time and temperature of treatment. The results are expected to provide valuable guidance for preparation of lotus fibers through simple treatment with sodium hydroxide, which can be applied in textile industry.     

The variability of mechanical properties and molecular conformation among different spider dragline fibers

Spider dragline fiber is a high-performance biomaterial that has received much attention. To screen the outstanding spider dragline fibers, the mechanical properties and microstructures of dragline fibers collected from Nephia clavata, Nephia pilipes, Argiope bruennichi and Argiope amoena were investigated. It was found that the mechanical properties of spider dragline fiber were variable. Among the four different species, the larger spiders did not always extrude thicker dragline fibers and produce fibers with the maximum breaking force. The dragline fibers could sustain one to three times the body weight of the spider at a reeling speed of 20 mm/s. N. clavata dragline fiber showed a stronger breaking stress and initial modulus than that of N. pilipes, A. bruennichi and A. amoena. With an increasing reeling speed, the breaking strain decreased; the initial modulus increased in N. clavata, N. pilipes and A. bruennichi, but the breaking stress exhibited a different tendency. The results also revealed that dragline fiber of N. clavata contained the most β-sheet polypeptides and an excellent orientation of β-sheet molecular chains.     

The statistical investigation of mechanical properties of PP/natural fibers composites

A systematic and statistical approach to evaluate and predict the properties of random discontinuous natural fiber reinforced composites. Different composites based on polypropylene and reinforced with natural fibers have been made and their mechanical properties are measured together with the distribution of the fiber size and the fiber diameter. The values obtained have been related to the theoretical predictions, using a combination of the Griffith theory for the effective properties of the natural fibers and the Halpin-Tsai equation for the elastic modulus of the composites. The relationships between experimental results and theoretical predictions are statistically analyzed using a probability density function estimation approach based on neural networks. The results show a more accurate expected value with respect to the traditional statistical function estimation approach. In order to point out the particular features of natural fibers, the same proposed method is also applied to PP-glass fiber composites.     

Surface modification of polyester fibers by thermal reduction with silver carbamate complexes

In this study, the surface of polyester fiber was modified by means of thermal treatment with a silver carbamate complex. We used scanning electron microscopy (SEM), an X-ray diffraction technique (XRD), and X-ray photoelectron spectroscopy (XPS) to allow a detailed characterization of the silver-coated polyethylene terephthalate (PET) fibers. The results revealed remarkable changes in the surface morphology and microstructure of the silver film after thermal reduction. On SEM, the silver nanoparticles (AgNPs) were seen to be uniformly and densely deposited on the fiber surface. The XRD pattern of the silver-coated fiber indicated that the film has a crystalline structure. A continuous layer of AgNPs, between 30 and 100 nm in size, was assembled on the PET fibers. The PET/Ag composite was found to impart high conductivity to the fibers, with an electrical resistivity as low as 0.12 kΩ·cm.     

The design and manufacture of profiled multi-channeled hollow polyester fibers

A Numerically Controlled Electrical Discharge Machining (EDM) System was developed for the production of spinnerets that can be used to manufacture profiled multi-channeled hollow fibers with noncircular cross-section full of 16/17 holes of circular shapes. Four spinnerets of different slit shape were made, and four hollow fibers were produced accordingly. The first trial with I-type slit failed due to the adhesion between melt polymer jets when they were extruded from the spinneret and also the melts didn’t spread well. In the second trial, fibers were obtained from a spinneret with both “C” and “I” slits. Again it failed to produce results expected, as the 4 holes in the center of a fiber appeared to be larger than the other 12 holes. The third trial that produced fibers from a spinneret with “C” slit was a success. They were fibers with 15 holes of almost the same size. This technique was then adopted for mass production. This time silver electrode was used as copper electrode couldn’t achieve the goal. In the mass production, profiled hollow fibers were obtained with 17 holes of similar dimensions, uniformly distributed in the cross-section. Porosity of the fibers reached 20.2 %. It is now clear that this technique is useful for manufacturing highly porous profiled fibers with specially designed features.     

Influence of the draw ratio on the mechanical properties and electrical conductivity of nanofilled thermoplastic polyurethane fibers

Electrically conducting textile fibers were produced by wet-spinning under various volume fractions using thermoplastic polyurethane (TPU) as a polymer and carbon black (CB), Ag-powder, multi-walled carbon nanotubes (MWCNTs), which are widely used as electrically conducting nanofillers. After applying the fiber to the heat drawing process at different draw ratios, the filler volume fraction, linear density, breaking to strength, and electrical conductivity according to each draw ratio and volume fraction. In addition, scanning electron microscopy (SEM) images were taken. The breaking to strength of the TPU fiber containing the nanofillers increased with increasing draw ratio. At a draw ratio of 2.5, the breaking to strength of the TPU fiber increased by 105 % for neat-TPU, 88 % for CB, 86 % for Ag-powder, and 127 % for MWCNT compared to the undrawn fiber. The breaking to strength of the TPU fiber containing CB decreased gradually with increasing volume fraction, and in case of Ag-powder, it decreased sharply owing to its specific gravity. The electrical conductivity of the TPU fiber containing CB and Ag-powder decreased with increasing draw ratio, but the electrical conductivity of the TPU fiber containing MWCNT increased rapidly after the addition of 1.34 vol. % or over. The moment when the aggregation of MWCNT occurred and its breaking to strength started to decrease was determined to be the percolation threshold of the electrical conductivity. The heat drawing process of the fiber-form material containing the anisotropic electrical conductivity nanofillers make the percolation threshold of the electrical conductivity and the maximum breaking to strength appear at a lower volume fraction. This is effective in the development of a breaking to strength and electrical conductivity.     

Flame retardancy,Thermal and mechanical properties of Kenaf fiber reinforced Unsaturated polyester/Phenolic composite

Unsaturated polyester (UP) resin has been blended with phenolic resin (PF) resole type at various ratios to obtain a homogeneous blend with improved flame resistance compared to its parent polymers. The polymer blend was reinforced with 20 wt% kenaf using hand lay out technique. Fourier transform infrared spectroscopy (FT-IR) was used to characterize changes in the chemical structure of the synthesized composites. The thermal properties of the composites were investigated using thermogravimetric analysis (TGA). The thermal stability of UP/PF kenaf composites co-varies with the PF content, as shown by the degradation temperature at 50 % weight loss. The char yield of the composites increases linearly with PF content as shown by the TGA results. The flammability properties of the composites were determined using the limiting oxygen index (LOI) and UL-94 fire tests. The LOI increased with the PF content while the composites exhibit improved flame retardancy as demonstrated by UL-94 test. The mechanical and morphological properties of the composites were determined by tensile test and scanning electron microscopy (SEM), respectively. The tensile strength and the Young’s modulus of the blend/composites slightly decreased with increasing PF content albeit higher than PF/kenaf fiber composites.     

Enhanced physico-mechanical properties of polyester resin film using CaCO<Subscript>3</Subscript> filler

Bio-based CaCO₃ powder was synthesized via size reduction method from waste eggshells. The XRD analysis revealed that eggshell powder consists of CaCO₃ in calcite form. The inclusion level of CaCO₃ contents were varied of 5, 10, 15, 20 and 25 wt.% of prepared CaCO₃-polyester film. Effects of different proportions of prepared chicken eggshell and commercial CaCO₃ filler on the polyester resin composites films were compared by means of mechanical and physical test. It was found that the addition of CaCO₃ filler to the polyester films leads to improve the mechanical properties. The findings revealed that the best and optimum CaCO₃ filler content was 10 wt.% and among the prepared polyester films, eggshell CaCO₃-polyester films showed the best performance. The mechanical properties of CaCO₃-polyester films were measured in terms of tensile strength, elongation-at-break, tensile modulus, flexural strength and impact strength. For eggshell CaCO₃- polyester films, the maximum values of the aforementioned mechanical properties were 52.70 MPa, 4.63 %, 1868.70 MPa, 101.20 MPa and 8.40 kJ/m², respectively, whereas for commercial CaCO₃-polyester films those values were 48.12 MPa, 4.50 %, 1790.30 MPa, 97.50 MPa and 8.21 kJ/m², respectively. Further, water absorption of the composite films as a function of time had also been investigated at 10 wt.% filler content.     

Evaluation of mechanical properties of jute/glass/carbon fibers reinforced hybrid composites

A study on the tensile and flexural properties of jute-glass-carbon fibers reinforced epoxy hybrid composites in inter-ply configuration is presented in this paper. Test specimens were manufactured by hand lay-up process and their tensile and flexural properties were obtained. The effects of the hybridization, different fibers content and plies stacking sequence on the mechanical properties of the tested hybrid composites were investigated. Two-parameter Weibull distribution function was used to statistically analyze the experimental results. The failure probability graphs for the tested composites were drawn. These graphs are important tools for helping the designers to understand and choose the suitable material for the required design and development. Results showed that the hybridization process can potentially improve the tensile and flexural properties of jute reinforced composite. The flexural strength decreases when partial laminas from a carbon/epoxy laminate are replaced by glass/epoxy or jute/epoxy laminas. Also, it is realized that incorporating high strength fibers to the outer layers of the composite leads to higher flexural resistance, whilst the order of the layers doesn’t affect the tensile properties.     

Effect of boron phosphate on the mechanical, thermal and fire retardant properties of polypropylene and polyamide-6 fibers

The effect of boron phosphate (BPO₄) nanoparticles on the mechanical, thermal, and flame retardant properties of polypropylene (PP) and polyamide 6 (PA-6) fibers are investigated by tensile testing, thermogravimetric analysis (TGA), differential scanning calorimeter (DSC), and micro combustion calorimeter (MCC). The addition of BPO₄ reduces the mechanical properties of the both PP and PA-6 fibers. According to the TGA results, the addition of BPO₄ does not change the thermal behavior of PP fiber and slightly reduces the thermal stability of PA-6 fiber by about 30 °C. According to MCC results, the addition of BPO₄ does not change the effective total heat evolution and heat release rate (HRR) peak for PP fibers. Although the inclusion of BPO₄ does not change the total heat evolution of PA-6 fiber, it reduces the HRR peaks due to increase in barrier effect of char.