An experimental investigation of yarn tension in simulated ring spinning

Yarn tension is a key factor that affects the efficiency of a ring spinning system. In this paper, a specially constructed rig, which can rotate a yarn at a high speed without inserting any real twist into the yarn, was used to simulate a ring spinning process. Yarn tension was measured at the guide-eye during the simulated spinning of different yarns at various balloon heights and with varying yarn length in the balloon. The effect of balloon shape, yarn hairiness and thickness, and yarn rotating speed, on the measured yarn tension, was examined. The results indicate that the collapse of balloon shape from single loop to double loop, or from double loop to triple etc, lead to sudden reduction in yarn tension. Under otherwise identical conditions, a longer length of yarn in the balloon gives a lower yarn tension at the guide-eye. In addition, thicker yarns and/or more hairy yarns generate a higher tension in the yarn, due to the increased air drag acting on the thicker or more hairy yarns.     

Comparison of the new methodologies for predicting the CSP strength of rotor yarn

This paper provides preliminary results on the relative performance of the adaptive neuro-fuzzy system inference (ANFIS) model versus linear multiple regression method, when applied to the use of cotton fiber properties to predict spun yarn strength obtained from open-end rotor spinning. Fiber properties and yarn count are used as inputs to train the two models and the output (dependent variable) would be the count-strength-product (CSP) of the yarn. The predictive performances of the two models are estimated and compared. We found that the ANFIS has a better average prediction successful in comparison with linear multiple regression model.     

Effects of spinning processes on HVI fiber characteristics and spun yarn properties

The effects of opening, carding, and repeated drawings on single fiber and bundle cotton characteristics were studied by employing Mantis®, AFIS® and HVI Testers. Some of the significant changes in single fiber properties were found to be due to process parameters as well as the changes in the fiber crimps, parallelness of fibers within HVI beards, and the actual changes in the tensile properties of the fibers. The study showed that the HVI test data taken just prior to spinning had the highest correlation with the yarn tensile properties. Based on the study results, we point out the potential of HVI for future quality and process control in spinning by recommending a set of expanded HVI output that is more scientific and comprehensive for the future control needs.     

Examining the effects of balloon control ring on ring spinning

The ring spinning process has been used to produce fine and high quality staple fibre yarns. The stability of the rotating yarn loop (i.e. balloon) between the yarn-guide and the traveller-ring is crucial to the success and economics of this process. Balloon control rings are used to contain the yarn-loop, by reducing the yarn tension and decreasing the balloon flutter instability. Flutter instability here refers to the uncontrolled changes in a ballooning yarn under dynamic forces, including the air drag. Due to the significant variation in the length and radius of the balloon during the bobbin filling process, the optimal location for the balloon control ring is not easily determined. In order to address this difficulty, this study investigates the variation in the radius of a free balloon and examines the effect of balloon control rings of various diameters at different locations on yarn tension and balloon flutter stability. The results indicate that the maximum radius of a free balloon and its corresponding position depend not only on the yarn-length to balloon-height ratio, but also on yarn type and count. A control ring of suitable radius and position can significantly reduce yarn tension and decrease flutter instability of free single-loop balloons. While the balloon control rings are usually fixed to, and move in sinc with, the ring frame, results reported in this study suggest that theoretically, a balloon control ring that always remains approximately half way between the yarn-guide and the ring rail during spinning can lead to significant reduction in yarn tension.     

Effect of fiber friction, yarn twist, and splicing air pressure on yarn splicing performance

The impact of fiber friction, yarn twist, and splicing air pressure on mechanical and structural properties of spliced portion have been reported in the present paper. The mechanical properties include the tensile and bending related properties and, in the structural properties, the diameter and packing density of the splices are studied. A three variable three level factorial design approach proposed by Box and Behnken has been used to design the experiment. The results indicate that there is a strong correlation between retained spliced strength (RSS) and retained splice elongation (RSE) with all the experimental variables. It has been observed that RSS increases with the increase in splice air pressure and after certain level it drops, whereas it consistently increases with the increase in yarn twist. The RSE increases with the increase in both fiber friction and yarn twist. It has also been observed that the yarn twist and splicing air pressure have significant influence on splice diameter, percent increase in diameter and retained packing coefficient, but the fiber friction has negligible influence on these parameters. Yarn twist and splicing air pressure has a strong correlation with splice flexural rigidity, where as poor correlation with retained flexural rigidity.     

Effect of vortex tube structure on yarn quality in vortex spinning machine

In order to study the effect of the structure of vortex tube on the yarn performance in jet vortex spinning, 8 groups of vortex tube structure were designed, and the corresponding 3D computational fluid dynamic models were established to numerically simulate the airflow in the nozzle. Through analysis of the characteristics of air flow inside the different nozzles, such as pressure distribution and velocity vectors, the motion of drafted fibers and performances of yarns were discussed. Simulation results show that when the structure of vortex tube has a transition region between the cylindrical and conical cavity (CCT) and the outlet of jet orifice is located at the junction of cylindrical and transition cavity, the airflow state within the nozzle has a large negative pressure with appropriate axial and tangential velocity, which is conducive to the formation of the open-ends of fibers and twisting, and the yarn quality turns out to be better. Spinning experiment results prove that the yarn strength reaches the maximum value, while the unevenness of breaking strength meets the minimum, and the other yarn properties are superior, which shows a good agreement with the simulation results. Thus, the numerical simulation can provide the theoretical as well as quantitative reference for the vortex tube design in the coming future.     

Structure and properties of syndiotactic polystyrene fibers prepared in high-speed melt spinning process

High-speed melt spinning of syndiotactic polystyrene was carried out using high and low molecular weight polymers, HMs-PS and LMs-PS, at the throughput rates of 3 and 6 g/min. The effect of take-up velocity on the structure and properties of as-spun fibers was investigated. Wide angle X-ray diffraction (WAXD) patterns of the as-spun fibers revealed that the orientation-induced crystallization started to occur at the take-up velocities of 2–3 km/min. The crystal modification wasα-form. Birefringence of as-spun fibers showed negative value, and the absolute value of birefringence increased with an increase in the take-up velocity. The cold crystallization temperature analyzed through the differential scanning calorimetry (DSC) decreased with an increase in the take-up velocity in the low speed region, whereas as the melting temperature increased after the on-set of orientation-induced crystallization. It was found that the fiber structure development proceeded from lower take-up velocities when the spinning conditions of higher molecular weight and lower throughput rate were adopted. The highest tensile modulus of 6.5 GPa was obtained for the fibers prepared at the spinning conditions of LMs-PS, 6 g/min and 5 km/min, whereas the highest tensile strength of 160 MPa was obtained for the HMs-PS fibers at the take-up velocity of 2 km/min. Elongation at break of as-spun fibers showed an abrupt increase, which was regarded as the brittle-ductile transition, in the low speed region, and subsequently decreased with an increase in the take-up velocity. There was a universal relation between the thermal and mechanical properties of as-spun fibers and the birefringence of as-spun fibers when the fibers were still amorphous. The orientation-induced crystallization was found to start when the birefringence reached — 0.02. After the starting of the orientation-induced crystallization, thermal and mechanical properties of as-spun fibers with similar level of birefringence varied significantly depending on the processing conditions.     

Structure development and dynamic properties in high-speed spinning of high molecular weight PEN/PET copolyester fibers

The structure development and dynamic properties of fibers produced by high-speed spinning of P(EN-ET) random copolymers were investigated. The as-spun fibers were found to remain amorphous up to the spinning speed of 1500 m/min, and subsequent increases in speed resulted in the crystalline domains containing primarilyα crystalline modification of PEN. Theβ modification was not found up to spinning speeds of 4500 m/min. On the other hand, annealing of constrained fibers spun at the 2100 m/min at 180, 200, and 240°C exhibitedβ-form crystalline structure, while the annealed fibers spun in 600–1500 m/min range exhibited dominantlyα-form. Howeverβ-form crystals disappeared above the spinning speed of 3000 m/min. With increasing spinning speeds from 600 to 4500 m/min, the storage modulus of as-spun fibers increased continuously and reached a value of about 10.4 Gpa at room temperature. The tanδ curves showed theα-relaxation peak at about 155–165°C, which is considered to correspond to the glass transition. Theα-relaxation peaks became smaller and broader, and shift to higher temperatures as the spinning speed increases, meaning that molecular mobility in the amorphous region is restricted by increased crystalline domain.     

Jute yarn as reinforcement for polypropylene based commingled eco-composites: Effect of fibre content and chemical modifications on accelerated ageing and tear properties

Bidirectional PP/jute yarn eco-composites were fabricated via environment friendly commingling technique and its long term durability/life time was monitored as an effect of accelerated solar ageing on its mechanical properties (tensile & flexural). Accelerated solar ageing promoted the thermal oxidation of PP thus resulting in deterioration of its properties, however; MAPP and KMnO₄ treated commingled composites showed much better stability towards thermal oxidation brought about by the solar concentrator, compared to untreated sample and neat polypropylene. This increased resistivity of treated composites (especially MAPP and KMnO₄) towards thermal oxidation brought about by the solar concentrator is due to the increased interfacial adhesion between the matrix and jute yarn owing to chemical modifications. The significance of effective stress transfer between the PP matrix and reinforcing jute yarns is evident from the increased tear resistance of PP/jute yarn commingled composites with increasing fibre content and also with different chemical treatments.     

Effect of polystyrene mixing on mechanical properties and structural changes in melt spinning

To increase the spinning speed of poly(trimethylene terephthalate) (PTT) fibers, polystyrene (PS) was selected as an additive polymer in the PTT matrix. Mixing of the immiscible PS with PTT led to an increase in spinning speed up to 5,500 m/min. PS was employed to improve the extensibility of the matrix PTT in the spinning process as it can prevent PTT molecular orientation. Experimental results show that the mixing of PS achieved this. The elongation at break of spun fibers increased with the amount of PS. PS addition prevented fiber orientation, especially amorphous orientation, and improved drawability, and as such, increased spinning speed up to 5,500 m/min.     

The impact of cellulose fibre surface modification on some physico-chemical properties of the ensuing papers

This review covers both physical and chemical modifications of cellulose fibre surface and their impact on the properties of the ensuing papers. It is not restricted to actual industrial operations, but also deals instead with ongoing research in this area, which appears promising in terms of possible applications to papermaking.     

Effect of processing route on the composition and properties of hemp fibre

There is great interest in the plant Cannabis sativa (hemp) as a source of technical fibres for the reinforcement of polymers in composite materials due to its high mechanical properties. In this work, the effect of enzymatic, hydrothermal and alkaline treatments on the composition and mechanical properties of hemp fibre are compared. The influence of enzyme concentration and treatment time was examined (2.5–80 % Pectinex® Ultra SP-L, 6–48 hrs). Additionally, hydrothermal (170 °C, 10 bars) and alkaline treatments (18 wt. % NaOH, 40 °C) were used as pre-treatments to observe their effect on subsequent enzymatic treatment. The composition of hemp fibre was analysed by wet chemistry and Fourier transform infrared spectroscopy, while microstructure and mechanical properties were examined by scanning electron microscopy and tensile testing, respectively. Enzymatic treatment resulted in extensive fibrillation and removal of non-cellulosic components, especially when combined with hydrothermal treatment. However, a lengthy enzymatic treatment or combinative enzymatic-alkaline treatment led to extensive fibre breakdown that was accompanied by a pronounced reduction in the mechanical properties. Enzymatic treatment decreased Young’s modulus and tensile strength by 77 and 73 % respectively, and alkaline treatment by 83 and 36 %. The hydrothermal treatment resulted in only minor changes in these properties.     

Effect of soluble dietary fibre addition on rheological and breadmaking properties of wheat doughs

The aim of this experimental work was to evaluate the effect of inulin addition on the rheological properties of common wheat doughs and bread quality. Three commercial fructan products of different number average degree of polymerisation (DPn) were used (DPn = 10 for inulin ST; DPn = 23 for inulin HP and HP-gel). Inulin contents from 2.5 to 7.5% on dry matter (wheat flour plus inulin) were used. Dough rheological properties were investigated using farinograph and dynamic rheological measurements. Upon addition of dietary fibre (DF), significant increase in mixing time and stability, and decrease in water absorption were recorded. Inulin ST exerted greater effect on water absorption than HP products.     

Effect of outdoor exposure on some properties of resin-treated plybamboo

The objective of this investigation was to evaluate some of the physical and mechanical properties of resin-treated plywood type panels manufactured from bamboo strips (Gigantochloa scortechinii). Experimental plybamboo samples were made from low molecular weight phenol formaldehyde (LMwPF) treated bamboo strips. They were exposed to outdoor condition ranging from 1 to 12 months. Modulus of elasticity (MOE), modulus of rupture (MOR), compression strength, and surface roughness of treated and untreated samples were evaluated. Resin impregnated samples had the highest bending and compression strength properties. While the untreated samples failed after 3-month of outdoor exposure. Treated specimens exposed for 12-month had the MOE, MOR, and compression strength values of 14,253 N/mm², 101.3 N/mm², and 34.63 N/mm², respectively. Surface quality of both treated and untreated samples was adversely influenced as the function of outdoor exposure time, based on numerical values obtained from a stylus type equipment. Overall properties of treated samples tested in work resulted in higher values than those of untreated samples. It appears that resin impregnation could be considered as an alternative method to enhance the characteristics of plybamboo exposed to environmental conditions as can be concluded from the results of this study.     

Effect of stir-frying on oat milling and pasting properties and rheological properties of oat flour

Stir-frying, similar to roasting, is a key step for oat milling process in China. The oat flour milling yield of Bayou No.2 and Bayou No.8 and their corresponding flour quality were investigated under different processing conditions (160 °C, for 0, 10, 20, 30 and 40 min). Results showed that oat flour milling yield was increased after stir-frying, Bayou No.2 and Bayou No.8 reached the highest yield after a 10 min and 20 min of stir-frying, which were 45.40% and 52.96%, respectively. With the increasing of stir-frying time, the gelatinization degree and the particle size of oat flour gradually increased, while their angle of repose and L* values were reduced. RVA studies showed that the stir-fried oat flour exhibited lower peak, trough, breakdown and setback viscosities compared to not stir-fried oat flour, indicating that stir-fried oat flour formed a more stable network structure and stir-frying induced an inhibitory effect on the retrogradation of oat flour paste. Rheological analysis suggested that the low tanδ of stir-fried oat flour than that of not stir-fried oat flour, revealing that the stir-fried oat flour paste exhibited more elastic but less viscous behavior.     

Effect of processing on the beta-glucan physicochemical properties in barley and semolina pasta

A health claim linking the consumption of barley β-glucan and the lowering of blood cholesterol has been allowed in North America and Europe which resulted in increased interest in barley products. Waxy barley flour rich in β-glucan (10% d.b.) was used to produce barley functional spaghetti and compared to semolina spaghetti. The impact of processing (extrusion, drying and cooking) on the physicochemical properties of barley blends and pasta as the molecular characterization of β-glucan were investigated. Pasta processing did not significantly affect the amount of β-glucan, but it impacted the β-glucan physicochemical properties in the end products. In all pasta, extrusion and drying were detrimental to the β-glucan properties, while cooking significantly increased the extractability and molecular weight of β-glucan, and in turn its viscosity, which determines its physiological effectiveness. In general, replacing wheat semolina with barley flour rich in β-glucan resulted in improved barley pasta containing the recommended amount of β-glucan per serving and enhanced β-glucan properties.     

Effect of a gibberellin-biosynthesis inhibitor treatment on the physicochemical properties of sorghum starch

Inhibition of plant growth by Trinexapac-ethyl, TE, a gibberellin-biosynthesis inhibitor, can produce a shorter stemmed plant, requiring less nutrients and water to grow, while maintaining grain yield. Although TE and other plant growth regulators are commonly used in grain crops, their effects on starch biosynthesis in the grains have not been systematically examined. The changes in the structural and functional properties of starch in grains harvested from TE-treated sorghum (Sorghum bicolor (L.) Moench) were examined, and the results compared with those from the untreated controls. TE treatment had little or no effects on the molecular structures of starch, starch granule morphology, and starch and amylose contents, but increased the protein content of the grains significantly. Consistent with the lack of change in the molecular structure, there were no significant effects on the thermal properties of the starch. The pasting properties of TE-treated sorghum flours, however, showed lower peak viscosity, trough, and final viscosity, which were attributed to their higher protein contents. The TE treatment thus does not have an appreciable effect on the biosynthesis of starch during grain development in sorghum.     

麦茬复种饲料油菜的播种量对其生长性状的影响

通过田间小区试验，研究在麦茬复种条件下，不同播量的油菜株高、鲜重、干重、叶面积指数和净同化率的动态变化规律。结果表明，麦茬复种油菜地上生物产量的累积规律为幼苗期缓慢，蕾薹期最快，开花后减缓，基本符合“S”型生长曲线。高密播种能极显著提高复种油菜地上部干重、鲜重及其日生长量，以播量11.5kg/hm2处理为最优。增加播种量能明显提高复种油菜叶面积指数以及群体同化率。不同播种密度下，油菜生长期与其生长指标数学方程拟合为：干重y = k/(1+ae-bx)，叶面积指数y = a+bx+cx2，其它指标均为y = a+bx+cx2+ dx3，其拟合度均达极显著性水平。     

Effect of germination time on physicochemical properties of brown rice flour and starch from different rice cultivars

The present work was designed to obtain information on the effect of germination time on the selected physicochemical properties of brown rice flour and starch prepared from three different rice cultivars. Changes in total starch, amylose and amylopectin contents of flour, amylopectin/amylose ratio and molecular weight of starch, gelatinization, pasting, rheological, and morphological properties of flour and starch during 5 days of germination were investigated. Significant changes of pasting and rheological properties of brown rice flour were found during germination, but only small changes of these properties could be found in isolated starch. Scanning electron micrographs of flour showed that the continuous matrix structure of flour was highly destroyed after germination and scanning electron micrographs of isolated starch showed that after three days of germination, pits and holes were discovered on the surface of some starch granules. Germination had little effect on the average molecular weight of starch, but the polydispersity value in germinated brown rice (2–5 days germination) was higher than that in non-germinated brown rice. The changes observed in physicochemical properties of brown rice flour and starch after germination provided a crucial basis for understanding flour and starch modification mechanisms with potential applications for an industrial scale.     

Effect of blanching and ripening on functional properties of plantain (Musa aab) flour

Flours were prepared from raw and blanched samples of and ripe mature plantain Musa aab and examined for theirproximate composition, physical characteristics and functionalproperties. The plantain flours contained 3.5 g crude protein,2.5–3.5 g crude fat, 5.7–7.1 g moisture, 1.33–2.0 g crudefiber, 1.66–2.0 g ash, and 82.25–86.07 g carbohydrate per 100 gsample. The flours had bulk densities between 0.42–0.72 g/ml,emulsion capacities of 4.7–14.7%, water absorption capacitiesof 250–338%, oil absorption capacities of 214–371%,foaming capacities of 1.90–5.79%, least gelation concentrationsof 6–8%, and viscosities of 23.7–46.7 CP at 2% slurry concentration. Foaming capacity increased with increasing flourconcentration. Blanching considerably reduced the emulsion capacity and viscosity, while bulk density, water and oilabsorption capacities were increased by blanching. Ripening wasfound to have a negative effect on all the functional propertiesexamined except the bulk density, and gelation property. Unripe plantain could be used as an emulsifier and thickener in a foodsystem.