Preparation and characterizations of polypyrrole on liquid ammonia pre-treated wool fabric

Wool fabric was treated with liquid ammonia at -40 °C for 30 and 60 s prior to the application of polypyrrole (PPy). The polymer was deposited on wool fiber using the chemical oxidation method with 0.02 and 0.05 mol/l (Py) monomer concentration and FeCl₃ as a catalyst. Functional groups of wool samples were analyzed using FT-IR, and surface morphology was investigated using SEM micrographs. Properties such as water absorbency, surface resistivity, abrasion resistance, weight add-on, and air permeability of coated specimens were explored. The FT-IR outcomes revealed the liquid ammonia pre-treatment changed the amount of amide I (NH), cystic acid, cystic monoxide, and dioxide content of the fiber. SEM micrographs revealed the descaling of wool surface after pre-treatment and smooth coating of polymer. Pre-treatment of wool in liquid ammonia improved absorbency of wool fabric with respect to the treatment duration. The surface resistivity of wool fabric decreased with the increase of monomer concentration and pre-treatment duration. The results of abrasion resistance confirmed that the pre-treated fabric exhibited lower loss of polymer after 200 cycles of abrasion. The weight of the fabric was increased and air permeability decreased when the monomer concentration and liquid ammonia pre-treatment duration was increased.     

A study of metal oxide on antimicrobial effect of plasma pre-treated cotton fabric

Cotton, a natural fibre that consists of cellulose, is highly popular because it is sweat-absorbing and comfortable to wear. However, cotton fabrics provide an excellent environment for microorganisms to grow, owing to their ability to retain moisture. Therefore, numerous chemicals have been used to enhance anti-microbial activity of cotton textiles. This paper reports results of use of silver oxide (Ag₂O) or zinc oxide (ZnO) as a catalyst in the antimicrobial formulation (halogenated phenoxy compound (Microfresh, MF)) and a binder (Microban, MB) for improved treatment of cotton fabrics and minimisation of side effects of the treatment. In addition, from the morphological study, plasma technology was employed to roughen the surface of the materials to improve loading of metal oxides on the surface. Moreover, the characteristic infra-red bands related to plasma-treated cotton produced results different from untreated fabric, implying plasma treatment can improve hydrophilicity of the fabric. Mechanical strength of the specimens was also increased by plasma treatment. Meanwhile, the research showed that the control fabric slightly inhibited the growth of S. aureus because of the bleach residues on fabric surface. On the other hand, anti-bacterial activity of MF-MB-treated specimen, especially in the presence of metal oxide catalyst, was enhanced, providing a slightly larger zone of inhibition. Moreover, plasma gas contains reactive oxygen species that can enter the cell, eventually causing its death. The hydrophilic nature of carbonyl groups present in oxygen plasma pre-treated specimens also increased the anti-microbial activity after treatment with MF-MB.     

Preparation and photocatalytic activity of bismuth tungstate coated polyester fabric

Bi₂WO₆ particles were prepared and then coated on the polyester fabric. Surface morphology, crystal structure, and chemical structure of the Bi₂WO₆ particle coated polyester fabric were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD), and Fourier transform infrared spectroscopy (FTIR). Photocatalytic activity was evaluated by the degradation of methylene blue (MB) under ultraviolet light irradiation. Influences of the different concentrations of Bi₂WO₆ on the deposit weight and the photocatalytic activity of the Bi₂WO₆ particle coated polyester fabric were investigated. In addition, UV protection of the Bi₂WO₆ particle coated polyester fabric was examined. The results show that Bi₂WO₆ particles are uniformly coated on the surface of the polyester fabric. The Bi₂WO₆ particles coated on the polyester fabric are irregular and are orthorhombic. In addition, the Bi₂WO₆ particle coated polyester fabric exhibits excellent photocatalytic activity and UV protection. The average degradation efficiency of MB in the presence of the Bi₂WO₆ particle on the polyester fabric coated with 10 g/l Bi₂WO₆ reaches 98.6 % after being illuminated for 7 h. Therefore, the Bi₂WO₆ particle coated polyester fabric shows excellent photocatalytic stability for dyes degradation.     

The effect of fabric balance and fabric cover on surface roughness of polyester fabrics

The effects of fabric balance and fabric cover on surface roughness values of textured polyester woven fabrics with different constructional parameters were investigated. The warp yarn properties (type, count and warp density) were kept constant while the effect of variation in weft yarn density and weave pattern were studied. Measurements were conducted on pre-treated white fabric samples and the results assessed in relation to their constructional properties. A general overview of the results showed that surface roughness values of polyester fabrics affected by fabric balance and fabric cover and the effects were related to fabric thickness, yarn densities, yarn crimp, positioning of yarns in fabric structure. A change in weave pattern from sateen to plain increased the fabric balance and fabric cover, but decreased the surface roughness. Similarly, an increase in weft density increased the fabric balance and fabric cover, but decreased surface roughness. In order to produce fabrics with smooth surface properties yarn density should be increased, yarn float lengths decreased, cover of fabrics increased and fabric balance improved.     

Analysis and in-plane shear characterization of polyester plain fabric by yarn pull-out method

The aim of this study was to determine the in-plane shear properties of polyester fabric by the pull-out method and analytical relations were developed to calculate the shearing properties. After the yarn in the fabric was pulled from the top ravel region before the start of the crimp extension stage, it was found that fabric shear strength and rigidity increased when the number of pulled ends increased. In addition, when the fabric width and length increased, fabric shear strength and rigidity increased. On the other hand, the shear strength and rigidity values in untreated fabric were high compared to that of treated fabric due to the fabric treatments by softening agent. It was observed that fabric sample dimensions and the number of pull-out ends as well as the fabric treatments influenced fabric shear strength and rigidity. Also, the shear jamming angles were found to be based on the number of pulled ends. Fabric local shearing properties could be identified by pulling the yarn ends in various regions of the fabric. This could be important for the handling of the fabric during formation. The results generated from this study showed that polyester fabric shear could be measured by the yarn pull-out test.     

Surface treatments of jute fabric: The influence of surface characteristics on jute fabrics and mechanical properties of jute/polyester composites

In this study, jute fabrics were modified by alkali, micro-emulsion silicon (MS) and fluorocarbon based agents (FA) in order to enhance the interfacial adhesion between the polyester matrix and the jute fiber. X-ray photoelectron spectroscopy (XPS) and contact angle measurements were used to characterize fiber surfaces. The effects of various surface treatments on the mechanical and morphological of jute/polyester composites were also studied. All surface treatments were shown to improve the tensile, flexural strengths and interlaminar shear strengths of the composites. Moreover, the maximum improvement in the mechanical properties was obtained for the FA treated jute/polyester composites. SEM micrographs of the tensile fracture surface of jute/unsaturated polyester composites also exhibited improvement of interfacial and interlaminar shear strengths by the alkali, MS and FA treatments of jute fibers.     

Tunable functional properties on polyester fabric using simultaneous green reduction of graphene oxide and silver nitrate

Here, a novel method is introduced to create tunable properties on the polyester fabric through diverse chemical modifications. The polyester fabric was primarily modified with NaOH or ethylenediamine to enhance the surface activity. This will produce diverse chemical groups on the polyester fabric surface including carboxylate, hydroxyl and amine groups. The fabric was treated with grahene oxide through exhaustion method. The silver nitrate was then added and simultaneously reduced with grapheme oxide using ascorbic acid and ammonia to produce reduced graphen oxide/silver nanocomposites (rGO/Ag) on the fabric surface. The synthesized nanocomposites were characterized by TEM and Raman spectra. The presence and uniform distribution of the nanocomposites on the fabric surface was also confirmed by SEM images and EDX patterns. The electrical resistivity was varied on the raw and modified polyester fabric due to the diverse formation of the graphene nanosheets network on the fabric surface. More Ag particles were formed on the surface of the alkali hydrolyzed polyester whereas more graphene nanosheets deposited on the aminolyzed polyester fabric. Also the hydrolyzed polyester fabric exhibited higher antibacterial properties with the lowest silver nitrate in the processing solution. The aminolyzed fabric showed a lower electrical resistance than the hydrolyzed and raw fabrics with the same amount of GO in the procedure bath. The aminolyzed polyester fabric indicated higher affinity towards GO produced higher antibacterial properties before reduction and without silver nitrate however lower electrical resistance obtained after reduction comparing with other samples.     

Assessing the relationship among fabric constructional parameters, fractional reflectances and cover factors of polyester fabrics by experimental and mathematical methods

This paper focuses on the assessment of the relation among constructional properties, fractional reflectances and cover factors of fabrics woven from polyester yarns. A novel equation for the calculation of the relation between fractional reflectance and fabric cover factor was proposed and the usage of the equation was assessed by reflectance measurements. 48 polyester fabrics having different constructional parameters were used and the fabrics differed from each other by their cover factors. The warp yarn type and count, warp density and warp yarn twist were the same but weft yarn count, weft yarn fiber count and weft density were different for the fabrics in the experimental sub-groups. The reflectance measurements were conducted on the pretreated but undyed fabric samples as well as on the individual yarn systems of the same fabrics. Fabrics with the same cover factors exhibited different fractional reflectances. Reflectances were found to be dependent on the cover factor as well as on yarn fiber fineness, yarn count, yarn density and fabric weave. The changes in crimp of the yarns according to different construction parameters also governed the changes in fractional reflectances of fabric surfaces. The proposed equation was tested according to different fabric construction parameters and it was concluded that fiber fineness and weave pattern were among the most important parameters which govern the total light reflectances from the fabric surfaces, although they are not incorporated in the calculation of the fabric cover factors. The proposed equation was used to explain the effects of these components on the reflectance behavior of the fabric surfaces and on fabric cover.     

The effects of humidity on the surface modification of wool fabric through atmospheric pressure plasma jet

Current research was carried out on hydrophilic wool fibers at three different humidity conditions through atmospheric pressure plasma jet (APPJ). Samples were taken to evaluate surface microscopic morphology, surface roughness, directional friction effect (DFE), and surface chemical composition. The scanning electron microscope (SEM) and fiber friction coefficient test (FFT) results show that wetting pretreatment has significant effect on surface etching and DFE, but very limited effect on surface roughness. Allwörden reaction and X-ray photoelectron spectroscopy (XPS) results reveal that extra moisture changes C, O, N, S contents and their related characteristic functional groups, therefore increases etching degree on wool fiber surface scales. It was concluded that APPJ treatment is effective in processing wool fiber with high moisture contents.     

Multifunctional colored polyester fabric treated with dopamine hydrochloride at room temperature: higher tensile,hydrophilicity and anti-bacterial properties along with aminolysis

In this work, dopamine hydrochloride, an environmental friendly compound, was applied on polyester fabric through conventional simple impregnation method in alkaline solution (pH=8.5) at room temperature. In situ spontaneous oxidative polymerization of dopamine form polydopamine (PDA) along with aminolysis of polyester fabric surface. Also, a range of colored polyester fabric were successfully achieved by formation of polydopamine adhesive coating layer at different concentration of dopamine hydrochloride (0.001-4 g/l). Fourier transform infrared spectroscopy and field emission scanning electron microscopy showed deposition of polydopmaine on the polyester fabric surface. The modified colored polyester fabric showed reasonable durability against washing, rubbing and light. The treated polyester fabric with 2 g/l dopamine hydrochloride as optimum concentration indicated not only lower spreading time for water droplet and electrical resistance with higher tensile strength but also very good bactericidal activity against Staphylococcus aureus and Escherichia coli.     

Adhesion and durability of Cu film on polyester fabric prepared by finishing treatment with polyester-polyurethane and aqueous acrylate

To improve adhesion and wear durability at the interface between copper (Cu) film and polyester fabric, the Cu-coated polyester fabric was treated by two commercial solutions of polyester-polyurethane (PP) and aqueous acrylate (AC) as finishing process respectively. Both finishing agents with 5 %, 10 %, 15 %, 20 %, 25 %, 30 %, 35 % and 40 % concentrations were coated on the Cu-coated fabrics by a padding method in this study. The surface morphologies of the coated polyester fabric before and after finishing were characterized by scanning electron microscopy (SEM). The adhesion of Cu-coated film before and after the finishing treatments was measured with scotch tape method; the durability was evaluated by colorfastness to washing, crocking and perspiration. Additionally, Ultraviolet (UV) shielding, water repellency and CIE L*a*b of the Cu-coated polyester fabric before and after the finishing treatments were determined. The Cu-coated polyester fabric has a high adhesion property of the 5 level, colorfastness to washing, wet crocking and perspiration of the Cu-coated fabric were obviously enhanced to level 5, level 4-5 and level 3-4. Meanwhile, The Cu-coated polyester fabric kept an excellent UV protection with UPF value over 68 after finishing treatment with PP and AC. The results demonstrate the finishing treatment with the PP presented effectively in durability performance than the AC for the Cu-coated polyester fabric.     

The efficacy of coconut fibers on the sound-absorbing and thermal-insulating nonwoven composite board

The aim of this study is to examine the efficacy of the coconut fiber on the sound absorption and thermal insulation performance towards the composite nonwoven fabrics. The 2D polyester fiber and 12D fire retardant three-dimensional hollow crimp polyester fiber are individually mixed with 4D low-melting point polyester fiber (4DLMf) to produce 2D polyester nonwoven fabric (2D-PETF) and 12D polyester nonwoven fabric (12D-PETF) respectively. Subsequently, the coconut fiber (CF) is then laminated with the 2D-PETF and 12D-PETF to fabricate two types of PET/CF composite boards through the multiple needle-punching techniques. Accordingly, the sound absorption, thermal insulation, Limiting Oxygen Index and relative mechanical properties of the PET/CF composite boards are evaluated properly. The experimental results reveal that both types of PET/CF composite boards possess excellent thermal insulation performance and fire resistance property. Also, for both types of PET/CF composite boards, the average sound absorption coefficient increases with the increased amount of CF.     

Synthesis of temporarily solubilized reactive disperse dyes and their application to the polyester/cotton blend fabric

Five temporarily solubilized reactive disperse dyes were synthesized and characterized. They were applied to polyester/cotton blend fabric using one-bath dyeing method without dispersing agent. The dye that has azonaphthalene chromophore seemed to not only be exhausted on polyester but also react with cotton. But other dyes were selectively dyed on polyester and showed limited uptake on cotton. Good levelling as well as moderate to good colour fastness was obtained with the dyes on P/C blend fabric.     

UV protective properties of cotton fabric treated with plasma,UV absorber,and reactive dye

The influence of water vapor plasma on the adsorption of UV absorber during the reactive dyeing of bleached and mercerized cotton fabric was examined. Exhaust dyeing of untreated and plasma-treated cotton was performed using a reactive dye Cibarcon Deep Red S-B and a commercial UV absorber Tinofast CEL. Blank dyeing was performed as a control experiment. Fourier transform infrared spectroscopy (FTIR) was used to identify the presence of the UV absorber on the cotton fabric, whereas scanning electron microscopy (SEM) and X-ray photoelectron spectroscopy (XPS) were used to analyze surface changes of untreated and plasma-treated dyed samples. The CIELAB color values and ultraviolet protection factor (UPF) of the samples were determined spectrophotometrically. Wash and light fastness of samples was performed also. The results reveal that the UPF of cotton increases after UV absorber treatment and that plasma treatment increases the adsorption of UV absorber during dyeing process, especially at higher dye concentrations. The enhanced adsorption of UV absorber onto plasma-treated cotton is the result of the increased concentration of oxygen containing functional groups on the cotton surface after plasma treatment, confirmed by XPS. The UPF of plasma-treated cotton samples is decreased after washing and increased after exposure to xenon light.     

A study of the oxygen plasma treatment on the serviceability of a wool fabric

Low temperature plasma (LTP) treatment using oxygen gas was applied to a wool fabric. The LTP treated wool fabric was tested with several methods: ASTM D5035-1995, ASTM D1424-1996, AATCC Test Method 99-2000, AATCC Test Method 61-2001 1A, AATCC Test Method 15-2002 and AATCC Test Method 8-2001 and the results were compared with the industrial requirements (ASTM D3780-02 and ASTM D4155-01). The results revealed that the LTP treated wool fabric could fulfil the industrial requirements. The results of the investigation were discussed thoroughly in this paper.     

Effect of the atmospheric plasma treatment parameters on surface and mechanical properties of jute fabric

Plasma treatment is a kind of environmentally friendly surface modification technology, which has been widely used to modify various materials in many industries. Plasma treatment improves the fiber-matrix adhesion largely by roughening the surface of fibers to increase mechanical interlocking between the fiber and the matrix. For this aim, the effect of atmospheric air plasma treatment on jute fabrics has been discussed in this study. The plasma treatment has been employed at different powers and time intervals. The effects of plasma treatment on fiber properties were revealed by wickability, surface roughness, fiber tensile test and pull-out tests. The effect of plasma treatment on functional groups of jute fibers was observed by attenuated total reflectance fourier transform infrared spectroscopy (ATR-FTIR). Scanning electron microscopy (SEM) images showed the etching effect of plasma treatment on the surface. It can be concluded that plasma treatment is an effective method to improve the surface and mechanical properties of jute fabrics to be used for composite materials.     

The study on the air volume fraction of electrospun nanofiber nonwoven mats

Electrospinning is an efficient method to produce polymer fibers with a diameter range from nanometers to a few microns using an electrically driven jet. Electrospun nanofiber nonwoven fabrics can be applied into different areas with higher air volume fraction, especially applied into textile materials with good warmth retention property. In this article, the air volume fraction in nonwoven mats made of electrospun nanofibers was verified by studying fiber volume fraction in the mats. Then the relationship between fiber volume fraction and fiber diameter was derived, and the fiber volume fraction is in direct ratio to the square of fiber radius. By experimental verification, to get electrospun PAN nanofiber nonwoven mats with high air volume fraction about 99 %, it can fix the polymer concentration on 8 %. The voltage fixed on 20 kV, the tip-to-collector distance on 15 cm. The experiment is in accordance with the theory excellently.     

Influence of low temperature plasma treatment on the properties of ink-jet printed cotton fabric

The aim of this paper is to study the possibility and effectiveness of applying LTP treatment to enhance the performance of pre-treatment paste containing sodium alginate so as to improve the properties of the ink-jet printed cotton fabric. Experimental results revealed that the LTP pre-treatment in couple with the ink-jet printing technique could improve the final printed properties of cotton fabric.     

Preparation of nano disperse dyes from nanoemulsions and their dyeing properties on ultramicrofiber polyester

Six nano disperse dyes were prepared using corresponding O/W nanoemulsions which were obtained with sodium laurylsulphate and caprylic triglyceride. The average particle size of the dyes prepared were in the range of 110–130 nm. Exhaust dyeing using nano dyes resulted in low exhaustion yields of 17–26 % on regular polyester fiber and 28–38 % on ultramicrofiber polyester. The observed low exhaustion yields of nano disperse dye can be explained by the solubilization of dye particles into surfactant micelles as well as the high stability of the nanoemulsions, these might reduce the capacity of dye uptake onto the fibers. However, higher K/S values of dyeings with nano dyes on ultramicrofiber sites compared to those on regular polyester sites suggested their potential to be more efficient dyes for finer denier microfiber polyesters.