Morphology and mechanical properties of sisal fibre/vinyl ester composites

Sisal fibres were subjected to a 2 % sodium hydroxide solution treatment for 2, 5 and 8 h at 35 °C. Change in chemical composition of the alkali treated fibres in comparison to that of the untreated fibres was evaluated. Fibres were characterized with respect to its FTIR, linear density, crystallinity, tenacity, modulus and % breaking strain. Tenacity of the fibres increased initially and then decreased as the time of alkali treatment was increased. Modulus of elasticity of the fibres increased with increase in alkali treatment time. Fibres lost breaking strain (%) gradually with increase in treatment time. Variation in mechanical properties of composites was studied with respect to the duration time of alkali treatment of fibres. The failure mode was particularly investigated before and after treatment for better understanding of the effect of alkali treatment.     

Preparation and properties of pineapple leaf fiber reinforced poly(lactic acid) green composites

Green composites from Pattawia pineapple leaf fiber (PALF) and poly(lactic acid) (PLA) were prepared. The mechanical method was chosen to extract PALF from fresh leaves due to this method gave high yield of fiber, short extraction time, and environmental friendly. Tensile and thermal properties, together with morphology of the fibers were disclosed. The fibers were conducted into a specified length of 1–3 mm and blended with PLA, using a twin screw extruder, with the PALF content of 10–50 wt%. Tensile testing, morphology investigation and thermogravimetric analysis were applied. Preliminary results showed that tensile modulus of the composites depended on PALF content. The tensile modulus and elongation at break of the composite containing 40 % PALF was about 48 %, and 111 % increase, respectively, compared with that of PLA. With addition of maleic anhydride coupling agent, such the composite showed the tensile modulus of 5.1 GPa, which was 34 % higher than that of the non-coupling agent composite, and about 104 % higher than that of PLA. Although the elongation at break of the composite containing 40 % PALF was found to dramatically increase by 111 %, the introduction of maleic anhydride in such the composite caused only 57 % increase in the elongation at break compared with that of PLA. Finally, a pilot product of square boxes was produced successfully from the proposed composite, by conventional injection molding process.     

Mechanical properties of denim fabric reinforced poly(lactic acid)

Denim, a twilled cotton fabric, was used to enhance the mechanical and thermal properties of poly(lactic acid) (PLA). The denim fabric reinforced composites with different numbers of denim layers were fabricated by using a hand layup method. The impact, tensile, and dynamic mechanical properties of the composites were observed with increasing denim layers to examine the reinforcing effect of denim fabrics. Numerical analysis was carried out to model the elastic modulus of the composite by using a commercial software. Three-dimensional geometry of the denim fabric reinforced PLA composite was generated through a CAD program, and the elastic modulus was calculated by applying uniform deformation on one surface. The impact strength, tensile strength, and thermal properties of the composites were improved by piling denim fabrics. The denim fabric reinforced composites exhibited outstanding impact strength due to the retarded crack propagation as well as large energy dissipation. The 3 layer denim reinforced composite showed best results among all specimens, and its impact strength, tensile strength, and tensile modulus were measured to be 82 J/m, 75.76 MPa, and 4.65 GPa, respectively. The PLA/denim composites have good mechanical properties and can substitute traditional composites such as glass fiber or carbon fiber reinforced composites.     

Cellulose nanowhisker-incorporated poly(lactic acid) composites for high thermal stability

In this study, biodegradable composites were prepared using cellulose nanowhiskers and poly(lactic acid). For processing at high temperature over 200 °C, cellulose nanowhiskers were prepared by ultra-sound treatment, with the high thermal stability of natural cellulose. The nanowhiskers were confirmed using transmission electron microscopy, X-ray diffraction, and thermo-gravimetric analysis. Surface modification of the cellulose nanowhiskers was performed to increase the adhesion between hydrophilic nanofillers and hydrophobic polymer matrix. The dynamic mechanical thermal analysis of the composites showed better reinforcing effect of the modified cellulose nanocrystals. The effects of cellulose nanowhiskers on the biodegradability of poly(lactic acid) were studied using a microbial oxidative degradation analyzer.     

Evaluation of mechanical properties of jute/glass/carbon fibers reinforced hybrid composites

A study on the tensile and flexural properties of jute-glass-carbon fibers reinforced epoxy hybrid composites in inter-ply configuration is presented in this paper. Test specimens were manufactured by hand lay-up process and their tensile and flexural properties were obtained. The effects of the hybridization, different fibers content and plies stacking sequence on the mechanical properties of the tested hybrid composites were investigated. Two-parameter Weibull distribution function was used to statistically analyze the experimental results. The failure probability graphs for the tested composites were drawn. These graphs are important tools for helping the designers to understand and choose the suitable material for the required design and development. Results showed that the hybridization process can potentially improve the tensile and flexural properties of jute reinforced composite. The flexural strength decreases when partial laminas from a carbon/epoxy laminate are replaced by glass/epoxy or jute/epoxy laminas. Also, it is realized that incorporating high strength fibers to the outer layers of the composite leads to higher flexural resistance, whilst the order of the layers doesn’t affect the tensile properties.     

Influence of fibre contents on mechanical and thermal properties of roselle fibre reinforced polyurethane composites

The aim of this paper is to study the effect of fibre content on mechanical and morphological properties and thermal stability of roselle fibres (RFs) reinforced polyurethane (TPU) composites. The RF/TPU composites were prepared at difference fibre contents; 10, 20, 30, 40 and 50 wt% by melt mixed mixer and hot press at 170 °C. Mechanical (tensile, flexural and impact strength) and Thermogravimetric analysis (TGA) properties of RF/TPU composites were measured according to ASTM standard. Obtained results indicated that effect of fibre contents display improved tensile and flexural and impact strength properties. RF/TPU composites show the best mechanical and thermal properties at 40 wt% roselle fibre content. Scanning electron microscopy (SEM) micrograph of fractured tensile sample of the roselle composite revealed good fibre/matrix bonding. TGA showed that RF/TPU with difference fibre contents had improved thermal stability.     

Mechanical and thermal degradation behavior of sisal fiber (SF) reinforced recycled polypropylene (RPP) composites

The present investigation focuses on the effect of fiber surface treatment on the mechanical, thermal and morphological properties of sisal fiber (SF) reinforced recycled polypropylene (RPP) composites. The surface of sisal fiber was modified using different chemicals such as silane, glycidyl methacrylate (GMA) and O-hydroxybenzene diazonium chloride (OBDC) to improve the compatibility between fiber surface and polymer matrix. The experimental results revealed an improvement in the tensile strength to 11 %, 20 % and 31.36 % and impact strength to 78.72 %, 77 % and 81 % for silane, GMA and OBDC treated sisal fiber reinforced recycled polypropylene (RPP/SF) composites respectively as compared to RPP. The thermo gravimetric analysis (TGA), Differential scanning calorimeter (DSC) and heat deflection temperature (HDT) results revealed improved thermal stability as compared with RPP. The morphological analysis through scanning electron micrograph (SEM) supports improves surface interaction between fiber surface and polymer matrix.     

Mechanical and moisture absorption characterization of PLA composites reinforced with nano-coated flax fibers

This research is intended to improve the interface between the fibers and the matrix and limit water absorption of bio-based material thereby decreasing degradation of the composites when they are exposed to external environment such as high temperature and humidity. In this study, flax fibers were treated with an organic surface coating containing SiO₂ nanoparticles. This coating was a dispersion of silica fume in epoxy. One composite was also made with raw fibers as reference as well as one sample of pure PLA. Flax fibers/PLA composites were manufactured by hot pressing by stacking 4 PLA films and 3 pieces of flax fabric. Morphology and dispersion of the coating on the fibers was observed by scanning electron microscopy (SEM), small-angle X-ray scattering (SAXS) and transmission electron microscopy (TEM). Accelerated ageing was carried out on the 3 materials by placing them in a 50 °C water bath until saturation to investigate the influence of the coating on water diffusion. Mechanical properties of the different composites were investigated by tensile (before and after conditioning) and short beam shear (SBS) testing in order to evaluate the impact of the coating on the interfacial properties of the materials. The results show that the fibers surface was homogenized and that a better adhesion was reached because of the coating. Coating the fibers also allowed the decrease in water uptake by more than 10 % and their protection during conditioning, preserving their mechanical properties.     

Thermo-mechanical and morphological properties of short natural fiber reinforced poly (lactic acid) biocomposite: Effect of fiber treatment

Untreated oil palm empty fruit bunch (REFB), alkali treated EFB (AEFB), ultrasound treated EFB (UEFB) and simultaneous ultrasound-alkali treated EFB (UAEFB) short fibers were incorporated in poly(lactic acid) (PLA) for fabricating bio-composites. The REFB fiber-PLA (REPC) and treated EFB (TEFB) fiber-PLA (TEPC) composites were prepared and characterized. Glass transition temperature, crystal melting temperature, decomposition temperature, melt flow index, density and mechanical properties (tensile strength, tensile modulus and impact strength) of TEPC are found to be higher than those of REPC. The observed crystallization temperature of TEPC is lower than that of REPC. Among all samples, TEPC prepared from UAEFB fiber shows better performances than other samples fabricated by REFB and AEFB fibers. Scanning electron microscopy, Fourier transform infrared spectroscopy and XRD analyses well support all the observed results.     

Effect of pineapple leaf fibre and kenaf fibre treatment on mechanical performance of phenolic hybrid composites

In this work, hybrid composites were fabricated by hand layup method to hybridize treated Pineapple leaf fibre (PALF) and kenaf fibre (KF) in order to achieve superior mechanical properties on untreated hybrid composites. Silane treated PALF/KF phenolic hybrid composites were prepared on various fibre fraction to investigate mechanical properties and compared with untreated PALF/KF phenolic hybrid composites. The effects of silane treatment on hybrid composites were investigated by fourier transform infrared spectroscopy (FTIR) and found very effective peaks. Effects of treated hybrid composites were morphologically investigated by using scanning electron microscopy images and analysed the tensile results. Treated PALF/KF phenolic hybrid composites enhanced the flexural strength, modulus, impact strength and energy absorption while tensile strength and modulus decreased. The overall performances of 70 % PALF 30 % Kenaf hybrid composites were improved after silane treatment. Silane treatment of fibres improved the mechanical performance of hybrid composites and it can be utilized to produce components for building structure, materials and automobile applications.     

Surface modification of poly(lactic acid) by UV/Ozone irradiation

Hydrophobic poly(lactic acid), PLA, was modified to give hydrophilicity and dyeability to cationic dyes via UV/O₃ irradiation. The UV irradiation treatment caused ester linkage of PLA surface to break down resulting in reduced molecular weight and generation of new photooxidized products as indicated in subtracted ATR spectra and ESCA analysis. It was found that water contact angle decreased from 61 ° to 39 ° and surface energy slightly increased with increasing UV energy, which was attributed to significant contribution of polar component rather than nonpolar component resulting from the surface photooxidation of PLA. Also the surface treatment increased dyeability of PLA to C.I. Basic Blue 41 in terms of both K/S and %E. The increased dyeability may be due to photochemically introduced anionic and dipolar dyeing sites which electrostatically interact with the cationic dye as ascertained by the decreased zeta potential and its pH dependence of the modified PLA.     

Influence of citric acid and water on thermoplastic wheat flour/poly(lactic acid) blends. I: Thermal, mechanical and morphological properties

Wheat flour was plasticized with glycerol and compounded with poly(lactic acid) in a one-step twin-screw extrusion process in the presence of citric acid with or without extra water. The influence of these additives on process parameters and thermal, mechanical and morphological properties of injected samples from the prepared blends, was then studied.Citric acid acted as a compatibilizer by promoting depolymerization of both starch and PLA. For an extrusion without extra water, the amount of citric acid (2 parts for 75 parts of flour, 25 parts of PLA and 15 parts of glycerol) has to be limited to avoid mechanical properties degradation. Water, added during the extrusion, improved the whole process, minimizing PLA depolymerization, favoring starch plasticization by citric acid and thus improving phases repartition.     

Thermal stability and degradation of banana fibre/PF composites fabricated by RTM

The influence of chemical modifications of banana fibres and fibre/PF composites fabricated by RTM technique was investigated by thermo gravimetric analysis (TGA). The kinetic studies of thermal degradation of untreated and treated fibres have been performed using Broido method. The treatment causes variation in the surface topography of the fibres. Therefore, more energy is needed for the degradation of fibres and hence higher activation energy for decomposition. Fiber reinforced composites with 40 wt% fiber loading was found to be more thermally stable. Furthermore, the treated fibre-reinforced composites with 40 wt% fiber loading posses superior thermal stability with respect to untreated fiber-reinforced composites; especially with the alkali treated fiber reinforced composites.     

Effects of lipase on poly(lactic acid) fibers

Two types of lipases, L3126 and Lipex 100L, were used to modify the surface of poly(lactic acid) (PLA) fiber by measuring weight loss percentage and wettability of the fiber in this work. The influence factors were discussed and optimized based on single-factor experiments. The optimal conditions for the modification of poly(lactic acid) fiber with lipases were determined as follows: incubation with lipase L3126 of 0.5 g/l at 45 °C and pH 8.5 for 8 hours and incubation with lipase of 10 ml/l at 40 °C and pH 7.5 for 10 hours. Lipase L3126 showed higher biodegradation ability to poly(lactic acid) fiber than lipase Lipex 100L. The scanning electron microscopy confirmed that both of the two lipases could lead to the formation of etching characters on treated poly(lactic acid) fibers in comparison with the blank samples. Furthermore, the wettability of the fibers treated with the lipases was evidently improved, especially Lipase L3126.     

Thermotropic liquid crystal polymer reinforced poly(butylene terephthalate) composites to improve heat distortion temperature and mechanical properties

Thermotropic liquid crystal polymer (TLCP)-reinforced poly(butylene terephthalate) (PBT) composites were prepared by melt processing. The improvement in the mechanical properties and the processability of the PBT/TLCP composites was attributed to the reinforcing effect by TLCP phase and its well distribution in the PBT matrix. X-ray diffraction results demonstrated that a slow cooling process leads to the thicker lamellar structures and the formation of more regular crystallites in the composites. The incorporation of TLCP improves not only the tensile strength and flexural modulus but also the heat distortion temperature (HDT) of the PBT/TLCP composites. The HDT values of the composites were dependent on TLCP content. The improvement in the HDT values of the PBT/TLCP composites may be explained in terms with the increased flexural modulus, the development of more regular crystalline structures, and the enhancement of the ability of the composites to sustain the storage modulus by TLCP phase. In addition, the simple additivity rule makes it possible to predict the HDT values of the PBT/TLCP composites.     

Thermal and structure properties of biobased cellulose nanowhiskers/poly (lactic acid) nanocomposites

Cellulose nanowhiskers were used to improve the performance of poly (lactic acid) (PLA). The nanocomposites mixed with three different molecular weight of poly (ethylene glycol) (PEG) were characterized by mechanical testing, thermal gravimetry and differential scanning calorimetry. The tensile test showed an increase in tensile strength and elongation at break with the addition of PEG to PLA/CNW nanocomposites, the thermal analysis results showed an increase of crystallization temperature (T _c) and crystallization compatibility (larger crystallization and melting areas), which indicated that the cellulose nanowhiskers (CNW) and PEG or CNW alone should not be considered as nucleating agents for the PLA matrix; The CNW was homo-dispersed which contributed to decreasing mobility of polymer chain segments. The compatibility between hydrophobic PLA matrix and the hydrophilic CNW was improved by the addition of different molecular weight polymeric-PEG. The thermo gravimetric analysis indicated that the thermal stability of the different composites were reflected well in the region between 25 °C and 245 oC. The structure of the PLA/CNW/PEG composites was characterized by AFM, which showed that the CNW dispersed in the PLA matrix evenly.     

Mechanical and water absorption properties of woven jute/banana hybrid composites

This work aims to predict the mechanical properties of woven jute/banana hybrid composite. Woven fabrics are arranged in three layers of different sequence. Resin used in this work is Epoxy LY556 with hardener HY951. Composite specimen are prepared by hand-layup techniques. The effect of layering sequence on the mechanical properties namely tensile, flexural and impact was analysed. It is found that the tensile and flexural strength of hybrid composite (Banana/Jute/Banana) is higher than that of individual composites. Similarly, the impact strength of Jute/Banana/Jute hybrid composite is better than other types of composite. It is found that the moisture absorption of woven banana fiber composite is lesser than the hybrid composite. Fractography study of the fractured specimen is carried out using scanning electron microscope to analyse the fracture behaviour of the hybrid composite.     

Properties of modified ethylene terpolymer/poly(lactic acid) blends based films

In order to explore an alternative method instead of plasticization for improving the toughness, flexibility and processability of PLA based packaging films, two different kinds of modified polyethylene based elastomers, such as glycidyl methacrylate or maleic anhydride functionalized ethylene-acrylate based elastomers, were melt blended with PLA. Their properties were compared with conventional PEG plasticized PLA. The chemical interaction between end groups of PLA and epoxide or maleic anhydride functional groups of elastomers was shown by FTIR. Scanning electron microscopy showed that up to 20 % PEG loading, one phase morphology was achieved, however beyond this point, a phase separation was observed for plasticized PLA. For PLA/elastomer blends, a two-phase morphology was obtained as a result of immiscible nature of PLA and elastomers. Tensile and dynamic mechanical properties indicated that elastomer based blends were better than plasticized PLA independently from elastomer type. Differential scanning calorimeter (DSC) analysis exhibited that the T _g value was remarkably lowered in the plasticized PLA; however, it did not change in the case of elastomers. In terms of oxygen permeability and biodegradability, plasticized PLA was found to be better than elastomer based blends.     

Characterization of oil palm empty fruit bunch and glass fibre reinforced recycled polypropylene hybrid composites

The effects of hybridization of glass fibre on oil palm empty fruit bunch (EFB) and recycled polypropylene-based composites are described in this paper. The compounding process involved extrusion followed by injection moulding technique to prepare the samples for characterizations. Fibre loading were considered as 40 % of the total weight of the blends and EFB:glass fibre ratio was maintained as 30:70, 50:50, 70:30 and 90:10. Two types of coupling agents of maleic anhydride-grafted polypropylene such as polybond-3200 and fusabond P-613 of different molecular weight and maleic anhydride level were used to improve the interfacial adhesion between the fibres and the matrix. Composites were characterized by density, melt flow index, tensile, Izod impact and flexural testing. Morphological images of the fractured surfaces of the composites were examined by field-emission scanning electron microscopy. Samples were also characterized by thermal tests such as thermogravimetric analysis and differential scanning calorimetry to evaluate the thermal and crystalline properties, respectively. Optimization of hybridization of the fibres and effect of coupling agents were evaluated in terms of various properties of the samples. The composite prepared with EFB:glass fibre ratio of 70:30 showed better reinforcing properties than that of others.     

Hybrid effect in the mechanical properties of jute/rockwool hybrid fibres reinforced phenol formaldehyde composites

This research work was concerned with the evaluation of the effect of fibre content on the mechanical properties of composites. Composites were fabricated using jute/phenol formaldehyde (PF), rockwool/PF, and jute/rockwool hybrid PF with varying fibre loadings. Jute and rockwool fibre reinforced PF composites were fabricated with varying fibre loadings (16, 25, 34, 42, 50, and 60 vol.%). The jute/rockwool hybrid PF composites were manufactured at various ratios of jute/rockwool fibres such as 1:0, 0.92:0.08, 0.82:0.18, 0.70:0.30, 0.54:0.46, 0.28:0.72, and 0:1. Total fibre content of the hybrid composites was 42 vol.%. The results showed that tensile strength of the composite increased with increasing fibre content up to 42 vol.% over which it decreased for jute and rockwool fibre reinforced PF composites. Flexural strength of the composite was noted to peak at a fibre loading of 42 vol.% for jute/PF composites, and 34 vol.% for rockwool/PF composites. Impact strength of jute/PF composites increased with increasing fibre loading but that of rockwool/PF composites decreased at higher (>34 vol.%) fibre loadings. Tensile, flexural, and impact strengths of jute/PF composites were found to be higher than those of rockwool/PF composites. The maximum hardness values were obtained 42 vol.% for jute/PF composite, and 34 vol.% for rockwool/PF composite. Further increase in fibre loading adversely affected the hardness of both composites. For jute/rockwool hybrid PF composites, tensile and impact strengths decreased with increasing rockwool fibre loading. The maximum flexural strength of jute/rockwool hybrid PF composites was obtained at a 0.82:0.18 jute/rockwool fibre ratio while maximum hardness was observed at a 0.28:0.72 jute/rockwool fibre ratio. The fractured surfaces of the composites were analysed using scanning electron microscope in order to have an insight into the failure mechanism and fibre/matrix interface adhesion.