Mechanical and thermal properties of recycled poly(ethylene terephthalate) reinforced newspaper fiber composites

This study presents the mechanical and thermal properties of environment-friendly composites made from recycled newspaper fibers reinforced recycled poly(ethylene terephthalate) (rPET) resin with the addition of styrene-ethylene-butylene-styrene grafted maleic anhydride (SEBS-g-MA) as compatibilizer. The effect of SEBS-g-MA addition (i.e., 10 phr) by using a twin-screw extruder to the rPET resin, followed by different fiber content (5, 10 and 15 wt.%) on the tensile, flexural and impact properties of the composites were determined. Stiffness of composites increased significantly compared to those of rPET/SEBS-g-MA blend. Fiber addition resulted in moderate increases in both tensile and flexural strength of the composites. Scanning electron microscope (SEM) photomicrographs of the impact fracture surfaces demonstrate good adhesion at 5 and 10 % fiber content. Differential scanning calorimetry (DSC) showed that the presence of newspaper fibers enhanced the nonisothermal crystallization kinetics and crystallinity. Thermal stability of the composites was improved as indicated by thermogravimetric analysis (TGA).     

Batch foaming of short carbon fiber reinforced polypropylene composites

In this paper, the short carbon fiber (SCF)/PP composite foams with fine open cell were prepared with batch foaming technique using supercritical CO₂. The effects of SCF contents, saturation pressure and depressurization rate on the cell morphology were studied. The experimental results indicate that the cell morphology of foamed composites was significantly influenced by the SCF contents and saturation pressure. It is found that the cell size increased and cell density decreased with the increment of SCF contents while the saturation pressure had the opposite effect. However, depressurization rate showed little impacts on the cell morphology due to the presence of SCF.     

Mechanical behavior of composites reinforced with fibers caroa

Composites were prepared with 13, 23 30 and 40 % fiber and evaluated the mechanical performance in tensile, flexural and impact. The mechanical properties of these composites were also evaluated function of time at 110 °C thermal exposure. Caroa fibers were characterized by techniques such as thermal gravimetric analysis (TGA), X-ray diffraction (XRD) and scanning electron microscopy (SEM). It was found that the best mechanical properties were achieved for composites containing 23 to 30 % fiber. The incorporation of 23 % fiber caroa increased both the modulus of elasticity in the tensile test as the flexural strength and impact, the composite with 30 % fiber caroa showed higher tensile strength. The results show that the tensile and flexural strength of the composite decreased with time of thermal exposure. The thermal aging at 110 °C caused a decrease in tensile properties of the composites.     

Characterization of oil palm empty fruit bunch and glass fibre reinforced recycled polypropylene hybrid composites

The effects of hybridization of glass fibre on oil palm empty fruit bunch (EFB) and recycled polypropylene-based composites are described in this paper. The compounding process involved extrusion followed by injection moulding technique to prepare the samples for characterizations. Fibre loading were considered as 40 % of the total weight of the blends and EFB:glass fibre ratio was maintained as 30:70, 50:50, 70:30 and 90:10. Two types of coupling agents of maleic anhydride-grafted polypropylene such as polybond-3200 and fusabond P-613 of different molecular weight and maleic anhydride level were used to improve the interfacial adhesion between the fibres and the matrix. Composites were characterized by density, melt flow index, tensile, Izod impact and flexural testing. Morphological images of the fractured surfaces of the composites were examined by field-emission scanning electron microscopy. Samples were also characterized by thermal tests such as thermogravimetric analysis and differential scanning calorimetry to evaluate the thermal and crystalline properties, respectively. Optimization of hybridization of the fibres and effect of coupling agents were evaluated in terms of various properties of the samples. The composite prepared with EFB:glass fibre ratio of 70:30 showed better reinforcing properties than that of others.     

A novel strategy for the preparation of bamboo fiber reinforced polypropylene composites

In this paper, a novel strategy was used to prepare the bamboo fiber (BF)/polypropylene (PP) composites which greatly improved the distribution of BF. Both the raw and alkali treated BF were utilized for the fabrication of composites and silane coupling agent was used to improve the adhesion of BF and PP. The effects of BF content and the alkali treatment of BF on mechanical, thermal, morphological, dynamic mechanical properties and water absorption were studied. The Fourier transform infrared spectroscopy (FT-IR) analysis indicated that the hydrophilic nature of raw BF was significantly reduced by alkali treatment. In addition, the mechanical properties and the water absorption of the composites were found to increase with the increment of BF loading. Most importantly, the mechanical properties of the alkali treated BF showed much higher values than that of raw BF while the water absorption of alkali treated BF was much lower than that of raw BF. The results indicated the interaction of fiber-matrix was greatly improved by the alkali treatment. Moreover, from the Scanning Electron Microscopy (SEM) images, it further proved that the distribution of BF was improved by the way of papermaking to premix BF and PP fiber. The Dynamic mechanical thermal analysis (DMA) results showed that the storage modulus of the composites was increased with further increase in BF content.     

Mechanical and thermal properties of josapine pineapple leaf fiber (PALF) and PALF-reinforced vinyl ester composites

Although the pineapple leaf fibers (PALF) are long known as domestic threading material in Malaysia, they are currently of little use despite being mechanically and environmentally sound. This study evaluated some selected properties of Josapine PALF and PALF-vinyl ester composites as well as the effects of simple abrasive combing and pretreatments on fiber and composite properties. Using PALF vascular bundles extracted from different parts of the leaves did not significantly affect PALF-vinyl ester composite mechanical properties. At low weight fraction and consolidating pressure, PALF fibers regardless of diameters and locations performed equally well in enhancing composite flexural properties under static loading. Finer bundles enhanced PALF-vinyl ester composite toughness indicated by tests at higher speeds. Abrasive combing produces cleaner and finer bundles suitable for reinforcing composites for applications not requiring high toughness.     

Mechanical and thermal properties of polypropylene (PP) composites filled with CaCO3 and shell waste derived bio-fillers

The clam shell (CS) waste was first modified by furfural and hydrochloric acid to prepare fillers FCS and ACS, which were then used as fillers in polypropylene (PP), as well as the commercial calcium carbonate (CC). These fillers were characterized and analyzed by means of X-ray diffraction (XRD), atomic force microscopy (AFM), particle size analyzer, Fourier transformed infrared spectroscopy (FTIR) and contact angle measurement. The mechanical and thermal properties of PP composites were investigated as well. XRD analysis indicated that the major crystalline phase of CC was calcite; of shell waste derived fillers, calcite and aragonite. The CC was fully hydrophobic, while the shell derived fillers were amphiphilic. Mechanical property studies showed that the incorporation of FCS played the role mainly of toughening the PP; of CC, CS and ACS, that of reinforcing. The optimum filler contents of CS, ACS and FCS could reach 5, 7 and 15 wt.%, respectively, to obtain a good balance between fracture toughness and stiffness of the PP composites. Polarized optical microscopy (POM) observation indicated that the inclusion of these fillers could promote the heterogeneous nucleation of PP.     

Effect of fiber length on mechanical behavior of coir fiber reinforced epoxy composites

Fiber reinforced polymer composites have played a dominant role for a long time in a variety of applications for their high specific strength and modulus. The fiber which serves as a reinforcement in reinforced plastics may be synthetic or natural. To this end, an investigation has been carried out to make use of coir, a natural fiber abundantly available in India. Natural fibers are not only strong and lightweight but also relatively very cheap. The present work describes the development and characterization of a new set of natural fiber based polymer composites consisting of coconut coir as reinforcement and epoxy resin as matrix material. The developed composites are characterized with respect to their mechanical characteristics. Experiments are carried out to study the effect of fiber length on mechanical behavior of these epoxy based polymer composites. Finally, the scanning electron microscope (SEM) of fractured surfaces has been done to study their surface morphology.     

Effect of reinforcement and chemical treatment of fiber on The Properties of jute-coir fiber reinforced hybrid polypropylene composites

Present research investigates the mechanical properties of jute-coir fiber reinforced hybrid polypropylene (PP) composite with fiber loading variation and observes the effect of chemical treatment of fiber on property enhancement of the composites. Composites were manufactured using hot press machine at four levels of fiber loading (5, 10, 15 and 20 wt%). Fiber ratio’s were varied (jute:coir=1:1, 3:1 and 1:3) for 20 % fiber loaded composites. Both jute and coir fiber was treated using 5 % and 10 % NaOH solutions. Composites were also prepared using treated fiber with jute-coir fiber ratio of 3:1. Tensile, flexural, impact and hardness tests and Fourier transform infrared spectroscopic analysis were conducted for characterization of the composites. Tensile test of composite showed a decreasing trend of tensile strength and increasing trend of the Young’s modulus with increase in fiber loading. During flexural, impact and hardness tests, the flexural strength, flexural modulus, impact strength and hardness values were found to be increased with increase in fiber loading. All these properties enhanced with the enhancement of jute content except impact strength. 5 % NaOH treatment provided an improving trend of properties whereas, 10 % NaOH treatment showed the reverse one. The FTIR analysis of the composites indicated decrease of hemicelluloses and lignin content with alkali treatment.     

Mechanical properties of flax-g-poly(methyl acrylate) reinforced phenolic composites

In order to develop composites with better mechanical properties and environmental performance, it becomes necessary to increase the hydrophobicity of the natural fibers and to improve the interface between matrix and natural fibers. Graft copolymerization of natural fibers is one of the best methods to attain these improvements. Only few workers have reported the use of graft copolymers as reinforcing material in the preparation of composites. So in the present paper, we report the preparation of graft copolymers of flax fibers with methyl acrylate (MA) using Fenton’s reagent (FAS-H₂O₂) as redox system. Synthesized flax-g-poly(MA) was characterized with FTIR, TGA/DTA, scanning electron microscopy (SEM), and X-ray diffraction (XRD) techniques. Composites were prepared using flax-g-poly(MA) as a reinforcement and phenolformaldehyde (PF) as the binding material. Mechanical properties of phenol-formaldehyde composites were compared and it has been found that composites reinforced with flax-g-poly(MA) showed improvement in mechanical properties. Composites reinforced with flax-g-poly(MA) showed better tensile strength (235 N) and compressive strength (814 N) in comparison to composites reinforced with original flax fiber which showed lesser tensile strength (162 N) and compressive strength (372 N). Composites reinforced with flax-g-poly(MA) shows the improved MOR, MOE, and SP.     

Effect of mercerization on mechanical, thermal and degradation characteristics of jute fabric-reinforced polypropylene composites

Jute fabric reinforced polypropylene composites were fabricated by compression molding technique. Fiber content in the composites was optimized at 45 % by weight of fiber by evaluating the mechanical parameters such as tensile strength, tensile modulus, bending strength, bending modulus. Surface treatment of jute fabrics was carried out by mercerizing jute fabrics with aqueous solutions of NaOH (5, 10 and 20 %) at different soaking times (30, 60 and 90 mins) and temperatures (0, 30 and 70 °C). The effect of mercerization on weight and dimension of jute fabrics was studied. Mechanical properties of mercerized jute-PP composites were measured and found highest at 20 % NaOH at 0 °C for 60 min soaking time. Thermal analytical data from thermogravimetric and differential thermal analysis showed that mercerized jute-PP composite achieved higher thermal stability compared to PP, jute fabrics and control composite. Degradation characteristics of the composites were studied in soil, water and simulated weathering conditions. Water uptake of the composites was also investigated.     

Mechanical properties and water absorption of short snake grass fiber reinforced isophthallic polyester composites

Natural fiber composite replaces the conventional and synthetic materials in many fields especially in light weight applications. The randomly oriented short snake grass fiber reinforced isophthallic polyester composites are prepared by hand lay-up technique and finally compression molded. The various length and weight fraction of fiber are used in composite fabrication. The mechanical properties and water absorption under various climatic conditions are examined according to the prescribed standard. SEM image revealing the fiber pullout and breakage of the tensile and impact fractured composite specimens has been analysed and compared with control through scanning electron microscope. The result shows that the mechanical properties increase with increase in fiber length and weight fraction of the composites. The rate of water absorption increases with increase in temperature and time. Obtained experimental tensile strength of the composite is compared with various theoretical models such as Series, Hirsch’s, Halpin-Tsai, Modified Halpin-Tsai and Modified Bowyer & Brader’s and the obtained inferences are discussed.     

Bio-composites: Development and mechanical characterization of banana/sisal fibre reinforced poly lactic acid (PLA) hybrid composites

The work focuses on the influencing effect of fiber surface treatment by BP towards mechanical properties of BSF reinforced PLA composites. BSF were treated by BP to improve the adhesion between fibres and matrix. BSF (30 wt %) reinforced PLA (70 wt %) hybrid composites were fabricated by means of twin screw extrusion followed by injection molding process. Tensile strength, flexural strength and modulus were tested by means of UTM. The morphological analysis of the untreated and treated BSF reinforced PLA composites in comparison with virgin PLA was carried out by SEM to examine the existence of interfacial adhesion between BSF and PLA. The resultant data reveals that treated BSF restricts the motion of the PLA matrix due to better wettability and bonding. Consequently, mechanical properties like tensile and flexural moduli of BSF reinforced PLA composites were enhanced in comparison to virgin PLA and untreated BSF reinforced PLA composites. The results are discussed in detail.     

Mechanical properties and crystallization behavior of polypropylene non-woven fabrics reinforced with POSS and SiO2 nanoparticles

PP/POSS and PP/SiO₂ composite non-woven fabrics filled with polyhedral oligomeric silsesquioxanes (POSS) and SiO₂ respectively using a convenient blending method were prepared through melt-blown process with corona charging. The morphology of the composite fibers and the distribution of POSS and SiO₂ nanoparticles in PP matrix were investigated by field-emission scanning electron microscope (FSEM) and transmission electron microscope (TEM), respectively. POSS and SiO₂ can act as nucleating agent and accelerate the crystallization process during nonisothermal cooling. The shear storage modulus G??, loss modulus G??, and complex viscosity ??* of non-woven fabric reduce when 1 wt % POSS was added and increase for PP5/POSS composite non-woven fabric compared with pure PP non-woven fabrics. However, all G??, G?? and ??* of PP/SiO₂ non-woven fabric decrease with increasing SiO₂ content owing to plasticization by SiO₂. Both stress and elongation at break of the PP/POSS melt-blown non-woven fabrics are improved compared with PP non-woven fabrics, however decrease when SiO₂ was added, as compared to the neat PP non-woven fabric. The onset temperature of decomposition for both the PP/POSS and PP/SiO₂ composite non-woven fabrics is higher (5?C10 °C) than pure PP and char content is increased with increasing POSS and SiO₂.     

Preparation and properties of pineapple leaf fiber reinforced poly(lactic acid) green composites

Green composites from Pattawia pineapple leaf fiber (PALF) and poly(lactic acid) (PLA) were prepared. The mechanical method was chosen to extract PALF from fresh leaves due to this method gave high yield of fiber, short extraction time, and environmental friendly. Tensile and thermal properties, together with morphology of the fibers were disclosed. The fibers were conducted into a specified length of 1–3 mm and blended with PLA, using a twin screw extruder, with the PALF content of 10–50 wt%. Tensile testing, morphology investigation and thermogravimetric analysis were applied. Preliminary results showed that tensile modulus of the composites depended on PALF content. The tensile modulus and elongation at break of the composite containing 40 % PALF was about 48 %, and 111 % increase, respectively, compared with that of PLA. With addition of maleic anhydride coupling agent, such the composite showed the tensile modulus of 5.1 GPa, which was 34 % higher than that of the non-coupling agent composite, and about 104 % higher than that of PLA. Although the elongation at break of the composite containing 40 % PALF was found to dramatically increase by 111 %, the introduction of maleic anhydride in such the composite caused only 57 % increase in the elongation at break compared with that of PLA. Finally, a pilot product of square boxes was produced successfully from the proposed composite, by conventional injection molding process.     

Effects of date palm leaf fiber on the thermal and tensile properties of recycled ternary polyolefin blend composites

This work investigated the effects of date palm leaf fiber (DPLF) content on the thermal and tensile properties; and morphology of compatibilized polyolefin ternary blend. Recycled polyolefin ternary blend consisting of low density polyethylene (RLDPE), high density polyethylene (RHDPE) and polypropylene (RPP) were fabricated at different parts per hundred resin (phr) of DPLF. Maleic anhydride grafted polyethylene (MAPE) was used as compatibilizer to enhance the adhesion between filler and polymer matrix. The composites were prepared using melt extrusion and tests samples were produced via injection molding process. Thermal conductivity results showed that as much as 11 % reduction in thermal conductivity was achieved with the incorporation of 30 phr DPLF. Highest tensile strength was observed with the incorporation of 10 phr DPLF. The elongation at break was reduced with the addition of DPLF due to impediment of chain mobility by the fillers. Initial degradation temperature increased with the addition of DPLF. Hence, it is concluded that DPLF can be used to develop green and thermally insulating composites. It is hoped that the present results will stimulate further studies on the thermally insulative materials based on natural fibers reinforced polymer composites for applications in the building industries.     

Flexural characteristics of coir fiber reinforced cementitious composites

This study has examined the flexural properties of natural and chemically modified coir fiber reinforced cementitious composites (CFRCC). Coir fibers of two different average lengths were used, and the longer coir fibers were also treated with a 1 % NaOH solution for comparison. The fibers were combined with cementitious materials and chemical agents (dispersant, defoamer or wetting agent) to form CFRCC. The flexural properties of the composites, including elastic stress, flexural strength, toughness and toughness index, were measured. The effects of fiber treatments, addition of chemical agents and accelerated ageing of composites on the composites’ flexural properties were examined. The results showed that the CFRCC samples were 5–12 % lighter than the conventional mortar, and that the addition of coir fibers improved the flexural strength of the CFRCC materials. Toughness and toughness index, which were associated with the work of fracture, were increased more than ten times. For the alkalized long coir fiber composites, a higher immediate and long-term toughness index was achieved. SEM microstructure images revealed improved physicochemical bonding in the treated CFRCC.     

Thermal characteristics of basalt fiber reinforced epoxy-benzoxazine composites

This study investigates the possibility of utilizing basalt chopped fiber in order to prepare a thermally stable fiber reinforced composite. Bi-component resin system using epoxy and benzoxazine monomer is proposed and its cure characteristic is evaluated by FT-IR and DSC. Copolymerization of epoxy resin upon curing with benzoxazine is carried out in the absence of a strong catalyst. Through the evaluation of T _g of the epoxy-benzoxazine copolymer resin and its composite, it is clear that the incorporation of basalt fiber in composite has a great role and advantage. Also, this study systematically evaluates the apparent char yield and net char yield gain of the composites using TGA thermograms. Based on the results of DSC and TGA, it is advised that the favorable composite composition can be prepared from the range of 20 % to 50 % of epoxy content with 10 % of basalt fiber.     

Morphological and thermal properties of maize fiber composites

Maize stalk has become one of the major sources of fibers from the agricultural residues. Use of these fibers as a reinforcement in the polymer is described in this paper. The present work is focused on establishing the properties such as physical, chemical, morphological structure and thermal properties of maize stalk fiber using different characterization techniques. Simple hand layup method was followed for processing the composite material. Chemical treatments of fibers were carried out to study the interaction of fibers with the matrix. The results revealed that maize fibers can also be used as a traditional fiber as reinforcement in a natural fiber reinforced composite materials.     

Mechanical characterization of clay reinforced polypropylene nanocomposites at high temperature

This paper focuses on the influence of temperature conditions and the clay contents on enhancement of mechanical characterization of polypropylene (PP) nanocomposites. The nanocomposites were prepared using the melt mixing technique in a co-rotating intermeshing twin screw extruder followed by injection moulding. Nanocomposites properties such as impact strength and ultimate tensile strength, yield strength, failure strain, Young’s modulus and toughness are calculated. The addition of clay to PP matrix was showed remarkable enhancement in mechanical properties at the temperature of 25 oC and 120 °C. Nearly 36 % and 160 % increase in the Young’s modulus and about 45 % and 62 % increase in the impact strength were observed at both room temperature (RT) and high temperature (HT), respectively. But, the tensile strength was not affected much. The basal spacing of clay in the composites was measured by X-ray diffraction (XRD). Scanning electron microscopy (SEM) was used to assess the surface morphology of the fractured surfaces and dispersion of the nanoclay.