Analysis and tensile characterization of air-entangled textured polyester woven fabrics depending on interlacement and yarn sets

The aim of this study was to understand the failure mechanism of two dimensional dry fabric structure considering yarn sets and interlacements. For this purpose, data generated on air-entangled textured polyester woven fabric under the simple tensile load and analyzed by developed regression model. The regression model showed that warp and weft directional tensile strengths of satin fabric were higher than those of plain and rib fabrics in unravel sample. This might be related to the number of interlacements of the fabrics. There was not a considerable difference between warp directional tensile strength of ravel and unravel satin fabrics, whereas weft directional tensile strength of ravel satin fabric decreased rapidly with respect to its unravel form. The satin fabric showed the highest warp directional tensile strength among the others. The lowest weft directional tensile strength was received from ribs fabric. In semi-ravel sample, all fabrics showed low warp and weft directional tensile strength values except in plain fabric. Warp directional tensile elongation of plain fabric was the highest in unravel sample. Satin fabric showed the highest warp directional tensile elongation in the ravel sample. Warp directional tensile elongations of all the fabrics in the semi-ravel sample became low. Weft directional tensile elongation of satin fabric was the highest in unravel sample. In addition, satin and plain fabrics showed the highest weft directional tensile elongations in the ravel sample. Weft directional tensile elongations of all the fabrics in the semi-ravel sample became low except in ribs fabric.     

Effect of weaving process on tensile characterization of single and multiple ends of air-entangled textured polyester yarns

The tensile properties of air-entangled textured polyester single and multiple yarn ends before and after weaving were analyzed. The effects of weaving process considering fabric unit cell interlacement and number of yarn ends were evaluated by regression model. For this purpose, plain, ribs and satin woven fabrics were produced. The yarns were raveled from fabrics, and the tensile tests were applied to these yarns. The developed regression model showed that the number of interlacement and crimp ratio on the warp and weft yarns influence their tensile strength. Tensile strength of raveled yarns decreased compared to that of the bobbin yarn due to the effect of weaving process. This property degradation on the ravel yarns considered process degradation. Generally, when the number of warp and weft yarn ends increases, the warp and weft yarn tensile strengths for each fabric type decrease, whereas the warp and weft yarn tensile elongations slightly increase. The results from regression model were compared with the measured values. This study confirmed that the method in the study can be a viable and reliable tool. The research finding could be useful those who work on preform fabrication.     

Off-axis tensile properties of multistitched plain woven E-glass/polyester composites

The aim of this study was to understand the ±45 ° directional off-axis tensile properties of the developed two dimensional (2D) multistitched multilayer E-glass/polyester woven composites. It was found that the off-axis tensile strength of the unstitched structure was slightly higher than those of the multistitched structures. The reason was that the multistitching process caused the filament breakages. It was also found that when the stitching direction and stitching density in structures increased, their off-axis tensile modulus decreased. Therefore, stitching directions, stitching density and stitching yarn on the composite structures were considered as important parameters. All structures under the off-axis tensile load had normal deformation, or angular deformation or shrinkage in width. In addition, both the normal deformation and the shrinkages in width occurred in most of the two and four directional stitched structures. On the other hand, four directional Kevlar^® 129 yarn dense stitched E-glass/polyester structure showed only shrinkage in width after angular deformation. This could be considered as a new failure mode because of the multistitching. These results indicated that the stitching directions and density generally influenced the off-axis tensile properties of the multistitched E-glass/polyester woven composites.     

Mechanical characterization of flocked fabric for automobile seat cover

In this study, the tensile and tearing properties of substrate, substrate with adhesive and flocked fabric were studied with developed regression model which explains the relationships between fabric forms and tensile and tearing strength of the flocked fabrics. Warp and weft tensile strengths of wet flocked fabric are generally higher than the warp and weft tensile strengths of dry flocked fabric due to the high wet properties of cotton yarn. Weft tensile elongation of the flocked fabric is generally higher than warp tensile elongation due to the higher crimp ratio of the flocked fabric in the weft direction. Warp and weft tearing strengths of wet form substrate with adhesive and flocked fabric are higher than those of dry forms of substrate with adhesive and flocked fabric. One of the reasons could be the decrease of inter-yarn frictional forces due to the lubrication effect of the wet form of acrylic adhesive in substrate with adhesive fabric. Generally, tearing strength of flocked fabric is low compared with substrate. It was concluded that the regression model used in this study could be viable and reliable tools and flocked fabric could be considered as an alternative seat cover material to use in automotive industry.     

Characteristics of Electrical Heating Elements Coated with Graphene Nanocomposite on Polyester Fabric: Effect of Different Graphene Contents and Annealing Temperatures

This paper reports the fabrication of electrical heating elements based on the graphene/waterborne polyurethane (WPU) composite coated on polyester fabric with toughness like that of artificial leather. Samples were prepared with 0, 4, 8, and 16 wt% of graphene by using the knife edge method, and then, the samples were annealed from 100 oC to 160 °C. The graphene content had a large effect on the electrical and electrical heating properties. The surface resistivity was decreased by approximately 6 orders of magnitude with an increase from 0 wt% to 16 wt% graphene/WPU composite fabric. The electric heating properties were also improved, as indicated by the percolation threshold. Samples with various graphene contents were annealed, and it was found that the electrical and electrical heating properties were improved, and the most enhanced properties were obtained when the samples were annealed at 120 °C. The initial modulus and tensile strength were increased in comparison with those of 0 wt% and 16 wt% graphene/WPU composite coated on fabrics, but the elongation at break value was slightly decreased with an increasing graphene content. When the samples were annealed, initial modulus and tensile strength of samples were improved at 120 °C and 140 °C, and they were slightly decreased at 160 °C. However, the elongation at break showed an opposite tendency to the tensile strength. With the increase in content of graphene and annealing at 120 °C and 140 °C, the samples were more stiff and tough, and at 160 °C, the samples were softer. Therefore, graphene/WPU composite coated on polyester fabric by use of the annealing process may have applications in electrical heating elements due to its excellent heating performance and toughness like that of artificial leather.     

Empirical modelling of tensile strength of woven fabrics

Aesthetic properties of fabrics have been considered as the most important fabric attribute for years. However, recently there has been a paradigm shift in the domain of textile material applications and consequently more emphasis is now being given on the mechanical and functional properties of fabrics rather than its aesthetic appeal. Moreover, in certain woven fabrics used for technical applications, strength is a decisive quality parameter. In this work, tensile strength of plain woven fabrics has been predicted by using two empirical modelling methods namely artificial neural network (ANN) and linear regression. Warp yarn strength, warp yarn elongation, ends per inch (EPI), picks per inch (PPI) and weft count (Ne) were used as input parameters. Both the models were able to predict the fabric strength with reasonably good precision although ANN model demonstrated higher prediction accuracy and generalization ability than the regression model. The warp yarn strength and EPI were found to be the two most significant factors influencing fabric strength in warp direction.     

The effect of blend ratio and process parameters on tensile properties of polyester/viscose blended needle-punched nonwovens

In this study, the tensile strength and elongation of polyester/viscose blended needle-punched nonwovens were analyzed. For this purpose, five different blend ratios of polyester/viscose webs were produced, cross-lapped and needled in four different mass per unit areas and three different needling/punching densities. The tensile properties of the nonwovens were determined by performing the standard test methods and the data obtained from tests were statistically analyzed in Design Expert software. In addition, a mixture process crossed regression model with two mixture components (polyester and viscose blend ratios) and two process variables (fabric mass per unit area and needling density) was developed to analyze the tensile strength and elongation of polyester/viscose blended needled nonwovens. In conclusion, the regression model indicated that the tensile strength of the needle-punched nonwovens decreases with the increase of polyester proportion in the mixture and increases with the increase in mass per unit area and punching density.     

Effect of polyester fabric through electroless Ni-P plating

Process for electroless nickel-phosphorous (Ni-P) plating has been investigated as a metallizing treatment technology on polyester fabric. The microstructure and mechanical performance of Ni-P-plated polyester fabric are investigated in this study. Surface modifications of Ni-P-plated polyester fiber were studied by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD). The changes in weight and thickness of the Ni-P-plated polyester fabric were determined through direct measurements. Systematic investigations, including bending rigidity, tearing strength, tensile strength, elongation at break, air permeability, wettability and absorbency, and anti-static property were conducted on untreated and metallized polyester fabrics. A thorough discussion and quantitative report were made on the specific performance of the Ni-P-plated polyester fabric.     

Mechanical anisotropy in unidirectional glass fabric reinforced oligomeric siloxane modified polyester composites

In this study, the effect of incorporation of oligomeric siloxane into unsaturated polyester on mechanical behavior of unidirectional glass fiber/polyester composites has been investigated by means of tensile, flexural and short beam shear tests. The amount of oligomeric siloxane added into unsaturated polyester was in the range 1?C3 % by weight of the glass fabrics. Mechanical tests were conducted at different angles (0 °, 45 °, and 90 °) with respect to fiber direction. The higher siloxane content exhibited a tendency to have greater tensile, flexural and interlaminar shear strength values in machine direction, bias direction and cross direction. From Scanning electron microscopy images, the presence of polyester particles on the unidirectional glass fiber surface confirmed better adhesion.     

Pull-out properties of polyester woven fabrics: Effects of softening agent and interlacement on single and multiple yarn pull-out forces and analysis by statistical model

The aim of this study was to understand the effects of softening treatment on pull-out properties of plain, ribs and satin fabrics. Polyester woven fabrics were used to conduct the pull-out tests. Data generated from these tests included pullout force, crimp extension and fabric displacement. A developed yarn pull-out fixture was used to perform single and multiple pull-out tests on treated and untreated polyester fabrics. Yarn pull-out forces depend on fabric treatments, fabric density, fabric weave, and the number of pulled ends in the fabric. The results of regression model showed that multiple and single yarn pull-out forces of treated fabrics were lower than those of untreated fabrics. The multiple yarn pull-out force was higher than that of the single yarn pull-out force, and that dense fabric had a high pull-out force. Treated and untreated plain fabrics had high single and multiple pull-out forces compared to those of treated and untreated ribs and satin fabrics. Yarn crimp extension depends on directional crimp ratios in the fabric and the number of pulled yarn ends. High directional crimp ratio fabric showed high directional yarn crimp extension. Fabric displacement depends on the number of pulled yarn ends and also fabric treatments. Fabric displacement in multiple pull-out tests showed high fabric displacement compared to that of single pull-out tests. On the other hand, the regression model could be used in this study as a viable and reliable tool.     

Characterizations of stick-slip stage of yarn pull-out in dry and softening treated polyester plain woven fabric

The aim of this study was to understand the stick-slip properties of polyester plain woven fabric. For this reason, pull-out test was conducted on dry and softening treated polyester woven fabrics. It was found that stick-slip force and accumulative retraction force depend on the number of pulled ends in the fabric, fabric sample dimensions and softening treatments. Stick-slip forces of polyester fabric in the multiple yarn pull-out test were higher than those of the single yarn pull-out test. Stick-slip force in single and multiple yarn pull-out tests in the dry polyester plain fabric were generally higher than those of the softening treated polyester plain fabric. On the other hand, the amount of stick-slip force was related to the number of interlacement points in the fabric whereas the amount of accumulative retraction force was related to fabric structural response.     

Analysis and tensile-tear properties of abraded denim fabrics depending on pattern relations using statistical and artificial neural network models

The aim of this study is to develop new pattern denim fabrics and characterize the mechanical properties of these fabrics after abrasion load. Furthermore, tensile and tear strengths of these fabrics have been analysed by using the Artificial Neural Network (ANN) and statistical model. All denim fabrics were first abraded and subsequently tensile and tearing tests were applied to the abraided fabrics seperately. Actual data generated from the tests were analyzed by ANN and regression model. The regression model has shown that tensile strength properties of the abraded large structural pattern denim fabrics are generally low compared to that of the small structural pattern and traditional denim fabrics. On the other hand, when the abrasion cycles are increased tensile properties of all denim fabrics are generally decreased. Tearing strength of weft and warp in the abraded large structural pattern denim fabrics are between small structural pattern and traditional denim fabric. On the other hand, when the abrasion cycles are increased tearing strength properties in the weft and warp for all denim fabrics are generally decreased. The results from ANN and regression models were also compared with the measured values. It is concluded that almost all values from ANN are accurately predicted compared with those of the regression model. Therefore, we suggest that both methods can be used in this study as viable and reliable tools.     

The effect of fabric balance and fabric cover on surface roughness of polyester fabrics

The effects of fabric balance and fabric cover on surface roughness values of textured polyester woven fabrics with different constructional parameters were investigated. The warp yarn properties (type, count and warp density) were kept constant while the effect of variation in weft yarn density and weave pattern were studied. Measurements were conducted on pre-treated white fabric samples and the results assessed in relation to their constructional properties. A general overview of the results showed that surface roughness values of polyester fabrics affected by fabric balance and fabric cover and the effects were related to fabric thickness, yarn densities, yarn crimp, positioning of yarns in fabric structure. A change in weave pattern from sateen to plain increased the fabric balance and fabric cover, but decreased the surface roughness. Similarly, an increase in weft density increased the fabric balance and fabric cover, but decreased surface roughness. In order to produce fabrics with smooth surface properties yarn density should be increased, yarn float lengths decreased, cover of fabrics increased and fabric balance improved.     

Manufacture technique and electrical properties evaluation of bamboo charcoal polyester/stainless steel complex yarn and knitted fabrics

There are derivative problems of electromagnetic wave radiation accompanying the advances of science and technology nowadays and secure protections are also emphasized gradually. To shield these electromagnetic wave radition jeopardizing people’s health, in this study, stainless steel wires were the core yarn and bamboo charcoal polyester textured yarns were the wrapped yarn. The bamboo charcoal polyester/stainless steel (BC/SS) complex yarns were manufactured using a rotor twister machine. The BC/SS complex knitted fabrics were woven with the complex yarns employing a circular knitting machine. Three manufacture parameters were the wrapped amount of the complex yarn (2 to 6 turns/cm), the lamination amount of the knitted fabrics (1 to 6 layers) and lamination angles of the knitted fabrics (0°/0°/0°/0°/0°/0°, 0°/45°/90°/−45°/0°/45°, and 0°/90°/0°/90°/0°/90°). The knitted fabric exhibited the lowest surface resistance 32.3 Ω/sq. Optimum electromagnetic shielding effectiveness (EMSE) was 45 dB when the knitted fabrics were with 0°/45°/90°/−45°/0°/45° laminating in 0.51 GHz.     

Development of superhydrophobic polyester fabrics using alkaline hydrolysis and coating with fluorinated polymers

Alkaline hydrolysis is one of the most classic fiber finishing methods, however, its potential as tuning surface superhydrophobicity in mass scale has not been studied much. In this research, fine roughness was formed on the polyester fiber surfaces by alkaline hydrolysis at room temperature and fluorinated polymer mixtures were further coated. The developed superhydrophobic fabrics were evaluated in terms of structural changes, mechanical properties, surface hydrophobicity, and permeability for practical applications. As alkaline hydrolysis treatment time increased, surface roughness was increased as a lot of nano-craters were generated with the decrease of fabrics weight and tensile strength as well. As air pockets formed through nano-craters on the fiber surfaces, static contact angle increased, and shedding angle tended to decrease. In this study, the sample treated with alkaline hydrolysis for 20 minutes showed the highest static contact angle of 167.8±1.3° and lowest shedding angle of 4.4±2.3°. Considering tensile strength loss, however, the 15-minute alkaline hydrolyzed fabrics which showed static contact angle of 162.2±2.7° and shedding angle of 8.8±0.2° was selected as the optimal condition for practical application. The newly developed superhydrophobic fabrics were found to have higher water vapor and air permeability than those of untreated samples. At the same time, fluoropolymer coating played a certain role for tensile strength and water vapor permeability demonstrating the importance of understanding and designing proper fluorinated-compound treatment processes.     

Experimental off-axis tensile characterization of multistitched woven nano composites

The aim of this study was to understand the off-axis tensile properties of the developed two dimensional multistitched multilayer E-glass/polyester woven nano composites. It was found that the specific off-axis tensile strength of unstitched structure was higher than that of the machine stitched structure due to stitching caused filament breakages. But it was slightly lower than that of the machine stitched/nano structure. In addition, the specific off-axis tensile strength of machine stitched/nano composite structure was slightly higher than that of the machine stitched structure. When the nano silica material in the unstitched E-glass/polyester composite structure increased, the off-axis specific tensile strength and the modulus of the unstitched/nano structures increased whereas, the off-axis specific tensile strain of the unstitched/nano structures decreased. The damaged areas of the unstitched/nano structures increased, when the nano silica material in the unstitched E-glass/polyester woven composite structures increased. The failures under the off-axis tensile load of the stitched or stitched/nano structures were confined at narrow area due to the multistitching. On the other hand, it was observed that the off-axis failure of unstitched/nano or stitched/nano woven E-glass/polyester composite structures showed more brittle behavior.     

A comparative study on performance properties of yarns and knitted fabrics made of biodegradable and conventional fibers

Biodegradable products are parts of a natural cycle. The biopolymers and the fibers that can be produced from them are very attractive on the market because of the positive human perception. Therefore, PLA being a well known biodegradable fiber and some conventional fibers were selected for the current study to examine the differences between them and to emphasize the importance of biodegradability beside fabric performance. 14.8 tex (Ne 40/1) combed ring spun yarns produced from biodegradable fiber PLA, new generation regenerated fibers Modal and Tencel, synthetic and blends 50/ 50 % cotton/polyester and 50/50 % viscose/polyester, polyester were selected as yarn types and by using these yarns, six knitted fabrics were produced and some important yarn and fabric properties were compared. In this context, moisture and the tensile behavior of yarns and pilling, bursting strength, air permeability and moisture management properties of the test fabrics are discussed.     

Effect of hollow polyester fibres on mechanical properties of knitted wool/polyester fabrics

The physical and mechanical characteristics of hollow polyester fibres were compared with solid polyester fibres in order to establish their processing behaviour and performance characteristics. The effects of hollow fibres on fabric properties were investigated by using microscopy and tests of tensile and bursting strength, pilling, abrasion resistance, water vapour permeability, and handle. The results show that tensile strength of hollow polyester fibres and yarns are negatively affected by the cavity inside the fibre. Hollow fibres also have higher stiffness and resistance to bending at relaxed state. Fabrics made from hollow polyester/wool blends and pure wool fabrics show three distinguishable steps in pilling. During pilling, hollow fibres break before being pulled fully out of the structure, leading to shorter protruding fibres. Microscopy studies showed that the breakdown of hollow fibres started during entanglement by splitting along the helical lines between fibrils. KES results showed that the friction between fibres and the fibre shape are the most important parameters that determine the fabric low stress mechanical properties. However, in some aspects, the hollow structure of the fibre does not have a significant effect.     

Effect of mercerization on mechanical, thermal and degradation characteristics of jute fabric-reinforced polypropylene composites

Jute fabric reinforced polypropylene composites were fabricated by compression molding technique. Fiber content in the composites was optimized at 45 % by weight of fiber by evaluating the mechanical parameters such as tensile strength, tensile modulus, bending strength, bending modulus. Surface treatment of jute fabrics was carried out by mercerizing jute fabrics with aqueous solutions of NaOH (5, 10 and 20 %) at different soaking times (30, 60 and 90 mins) and temperatures (0, 30 and 70 °C). The effect of mercerization on weight and dimension of jute fabrics was studied. Mechanical properties of mercerized jute-PP composites were measured and found highest at 20 % NaOH at 0 °C for 60 min soaking time. Thermal analytical data from thermogravimetric and differential thermal analysis showed that mercerized jute-PP composite achieved higher thermal stability compared to PP, jute fabrics and control composite. Degradation characteristics of the composites were studied in soil, water and simulated weathering conditions. Water uptake of the composites was also investigated.     

Analysis and construction of a quality prediction system for needle-punched non-woven fabrics

In this study, polyester and polypropylene staple fibers were selected as the raw material, and then processed through roller-carder, cross-lapper and needle-punching machine to produce needle-punched non-woven fabrics. First, the experiment was planned using the Taguchi method to select processing parameters that affect the quality of the needle-punched non-woven fabric to act as the control factors for this experiment. The quality characteristics were the longitudinal and transverse tensile strength of the non-woven fabric as well as longitudinal and transverse tear strength. The L₁₈ (2¹×3⁷) orthogonal array was selected for the experiment as it offered an improvement on the traditional method that wastes a lot of time, effort and cost. By using the analysis of variance (ANOVA) technique at the same time, the effect of significant factors on the production process of needle-punched non-woven fabrics could be determined. Finally, the processing parameters were set as the input parameters of a back-propagation neural network (BPNN). The BPNN consists of an input layer, a hidden layer and an output layer where the longitudinal/transverse tensile and tear strength of the non-woven fabric were set as the output parameters. This was used to construct a quality prediction system for needle-punched non-woven fabrics. The experimental results indicated that the prediction system implemented in this study provided accurate predictions.