不同热处理小米粉对小麦粉面团流变学特性的影响

为探究经过不同热处理的小米粉对小麦面团品质的影响,将小米粉分别进行膨化、蒸制和炒制热处理,经蒸制和炒制的小米粉按照0、5%、10%、15%、20%、25%、30%和35%的比例添加到小麦粉中,膨化小米粉按照0、2%、4%、6%和8%的比例添加到小麦粉中,分别对混合粉面团的流变学特性进行研究。结果表明,不同热处理小米粉的灰分、蛋白质、脂肪、总淀粉和总膳食纤维含量均下降,可溶性膳食纤维含量升高(炒制组除外)。不同热处理小米粉的添加量对小麦面团粉质特性和拉伸特性的影响存在显著差异(P0.05);面团的粉质特性随小米粉含量的增加而减弱;添加蒸制和炒制小米粉的面团粉质特性较好。随着小米粉含量的增加,添加膨化小米粉的面团的拉伸特性呈先增强后减弱的趋势,添加蒸制和炒制小米粉的面团的拉伸特性则逐渐减弱,且3个处理的拉伸特性都随醒面时间的延长有所增强,不同处理之间的拉伸特性差别不大。     

Muffins with resistant starch: Baking performance in relation to the rheological properties of the batter

The effect on baked muffins of progressively replacing wheat flour with resistant starch (RS) was studied. Muffin volume and height and the number and area of gas cells decreased significantly when the RS level reached about 15% (by weight of total formulation) or higher. Rheological properties of the raw batters were studied: the mechanical spectra of batters at 25 °C, the evolution of the dynamic moduli (G′ and G″) with rising temperatures (from 25 to 85 °C) and the mechanical spectra at 85 °C were obtained from oscillatory rheological tests. The decrease in the viscosity and in the elastic properties of the muffin batter as the flour was increasingly replaced by RS was related to the baking performance of the final baked products.     

Effect of wheat germ flour addition on wheat flour,dough and Chinese steamed bread properties

Wheat germ flour (WGF) has been developed as a functional food ingredient with high nutritional value. In this study, WGF was applied in steamed bread-making in order to improve the quality of Chinese steamed bread (CSB). Partial substitution of wheat flour with WGF at levels of 3%, 6%, 9% and 12% (w/w) was carried out to investigate physicochemical properties of blends and their steaming performance. Falling number (FN) values of composite flours ranged from 199 to 223 s. Viscosity analysis results showed that wheat flour mixed with WGF had higher pasting temperature and lower viscosities. Dough rheological properties were also investigated using farinograph and extensograph. The addition of WGF diluted the gluten protein in dough and formed weak and inextensible dough, which can be studied by scanning electron microscope (SEM) analysis. CSB made with WGF had significantly lower volume, specific volume and higher spread ratio. The sensory acceptability and physicochemical quality of CSB were improved with the application of a low level of WGF (3% and 6%). However, results showed that a high level of WGF over 9% is not recommended because of unsatisfactory taste. As a whole, addition of appropriate level of WGF in wheat flour could improve the quality of CSB.     

Improvements in the qualities of gluten-free bread after using a protease obtained from Aspergillus oryzae

From a nutritional perspective, rice flour is one of the most valuable flours and it is suitable for preparing food for people suffering from wheat allergy. However, bread made from rice flour is very difficult to bake because it lacks gluten. We found that pre-fermenting of rice flour using Aspergillus oryzae facilitated a better formulation of gluten-free rice bread. Bread swelling was remarkably improved with a longer pre-fermenting period at 55 °C. The specific loaf volume (SLV) without polymeric thickeners after a 12 h fermentation was approximately 2.2-fold (2.98 ml/g) higher than that after 0 h (1.36 ml/g). An enzymatic assay of the batter indicated that protease activity during the pre-fermentation period increased from 0.38 to 1.44 U/ml and this activity correlated with bread swelling. Furthermore, a commercial protease from A. oryzae also produced similar results with an adequate SLV of 3.03 ml/g. Rheological analysis showed that batter treated with protease had an increased batter viscosity and decreased flour settling behavior because of the aggregation of flour particle after partial cleavage of storage proteins. These results indicated that the improved SLV was mainly because of an A. oryzae protease, which affected the batter rheology thereby improving gas retention before baking.     

Effects of glycerol on water properties and steaming performance of prefermented frozen dough

The amount of ice in both unfrozen steamed bread dough (UFD) and prefermented frozen steamed bread dough (PFD) with and without glycerol was investigated by differential scanning calorimetry (DSC). The quality of unfrozen steamed bread (UFB)/prefermented frozen dough steamed bread (PFB) was also evaluated. Frozen stability and steaming performance of prefermented frozen dough were negatively correlated with ice crystal growth. Glycerol effectively prevented the formation of ice crystals during freezing and frozen storage, maintaining the quality of steamed bread from prefermented frozen dough even over a period of 30 days. The best steamed bread performance was observed with the dough containing 2% of glycerol (flour weight basis) addition. Prefermenting conditions significantly affected the quality of UFB/PFB. The highest quality scores of steamed bread from prefermented frozen dough were obtained from 32 °C and 85% rh for 40 min.     

Reduction in the Levels of Phytate During Wholemeal Bread Making; Effect of Yeast and Wheat Phytases

No difference in wheat phytase activity was observed when different types of acid were used to adjust the pH of wholemeal wheat flour suspensions to pH 5·0, the optimum for wheat phytase. When whole wheat bread was made without additives or after adjustment of the dough pH with acetic acid or lingonberry (traditional ingredients in bread making in Sweden), 64%, 96% and 83%, respectively, of the initial phytate was hydrolysed. A small but significant difference between breads with and without yeast or with deactivated yeast was found, indicating that yeast contributed some phytase activity under the conditions of bread making (pH 5·3–5·8 and 30–37°C). The optimum pH of yeast phytase was found to be 3·5. The isomers of IP₅formed with purified wheat phytase or yeast phytase were studied using sodium phytate as substrate. Wheat phytase formed 1,2,3,4,5-IP₅whereas yeast phytase formed 1,2,4,5,6-IP₅. Determination of the isomers of inositol pentaphosphate demonstrated that the reduction in phytate levels in bread compared with wholemeal flour resulted from both wheat and yeast phytase activities.     

Use of apple pomace as a source of dietary fiber in cakes

Dried and powdered apple pomace was passed through 30, 50and 60 mesh sieves to get pomace of varying particle size. Blends wereprepared by mixing 5, 10 and 15 percent pomace from each of the threeprticle sizes with wheat flour. The blends were evaluated for cake. Batterviscosity increased with increasing pomace level and decreasing particle size. Specific gravity and pH of the batter decreased with increasing pomacelevels. Cake weight, shrinkage and uniformity index increased withincreasing pomace levels, whereas, cake volume and symmetry indexshowed a reverse trend.     

中麦175馒头和面条品质稳定性分析

为给优质小麦育种和生产提供参考依据,以优质小麦新品种中麦175于2010-2011年度在河北和北京14个地点的样品为材料,分析了磨粉品质、面粉和面片颜色、面团流变学和淀粉糊化特性、馒头和面条加工品质。结果表明,中麦175为馒头和面条兼用型优质品种,特点是软质、中偏弱的面筋强度、面粉颜色白,多数品质性状较稳定,籽粒硬度、PPO活性、面片a*值、稳定时间、拉伸面积、延展性和最大抗延阻力的变异系数较大,馒头加工品质地点间变异大于面条。磨粉品质和面团流变学参数对馒头加工品质有显著影响,籽粒硬度和出粉率对馒头表面颜色有显著负向影响,相关系数分别为-0.82(P<0.01)和-0.58(P<0.05);面粉L*值高,馒头加工品质好,二者相关系数为0.72(P<0.01);吸水率与馒头总分呈显著负相关(r=-0.84,P<0.01),稳定时间、拉伸面积、延展性和最大抗延阻力与馒头总分呈显著正相关,相关系数分别为0.85(P<0.01)、0.77(P<0.01)、0.62(P<0.05)和0.70(P<0.01)。降低PPO活性和吸水率,提高蛋白质含量、出粉率和黄色素含量可以改善面粉和面片颜色的亮白度,增加部分黄度,形成消费者可接受的奶白色。淀粉糊化特性对馒头和面条加工品质无显著影响。上述信息对改良小麦品质的稳定性有重要意义。     

Semi-sweet biscuit making potential of soft wheat flour patent,middle-cut and clear mill streams made with native and reconstituted flours

The influence of patent, middle-cut and clear flour grades as native or reconstituted flour blends on both the rheological properties of the dough and the quality of semi-sweet biscuit (flour/sugar/fat/water ratio of 100/30/8/36) was studied. Moving from the central portion (patent) to the peripheral portion (clear) of the grain endosperm increased the dough hardness from 3.77 to 4.84 N, consistency from 19.3 to 25.5 N s, elongational viscosity from 4.13×10⁻⁵ to 5.54×10⁻⁵ Pa s, half-relaxation time from 0.45 to 0.59 s, but decreased the rate of relaxation from 4.51 to 3.09 s⁻¹ of the biscuit's dough produced with the native flours due to the wide variation in the physico-chemical properties of these fractions. Quantitatively, the fractionation/reconstitution procedure reduced moderately these rheological parameters, and the flour functionality could not be restored completely. Biscuits produced with the patent flour showed the largest length and lowest thickness, whilst the clear fraction led to production of denser biscuits with greater cohesion (mean tearing force) of the biscuit inner structure and also contain more grains or group of grains per unit of penetration (number of spatial ruptures). The biscuits made with the reconstituted flour fractions had almost equivalent dimensional characteristics, and excellent surface appearance, but were also darker in colour than their native flour counterparts.     

Effects of different milling methods on flour quality and performance in steamed breadmaking

Three types of wheat: 8901 (hard wheat), Nanyang white wheat, NYWW (medium wheat), and Australian white wheat, AWW (soft wheat) were milled after debranning by abrasion and friction, and by conventional milling. The quality of flours produced by the two procedures and their performance in steamed breadmaking were evaluated. The results showed that debranning affected both the quality of flour and the steamed bread, especially for 8901 and NYWW. Debranning lowered the gluten index, maximum resistance and starch damage; whereas, it increased pericarp content, ash content, L* value, falling number and particle size distribution. The pasting properties such as peak viscosity and final viscosity of NYWWDII and 8901DII were higher than those of NYWWCII and 8901CII. Debranning had positive effects on the quality scores, volume, volume/weight, height and structure of steamed bread from second flour, except for those from soft wheat. For the two other samples, the quality scores for steamed bread were lower than that for the conventional flour. The shape and structure of steamed bread from the top flours of AWWCII and 8901CII were better than from debranned flour. The milling methods did not affect the texture of steamed bread, except in the case of second flour of NYWW.     

Mixing history affects gluten protein recovery, purity, and glutenin re-assembly capacity from optimally developed flour–water batters

Batters, from three wheat cultivars, were mixed up to their maximal consistency (t_peak) at different mixing speeds (N) and flour/water ratios [Auger, F., Morel, M.H., Lefebvre, J., Dewilde, M., Redl, A., 2008. A parametric and microstructural study of the formation of gluten network in mixed flour–water batter. Journal of Cereal Science 48, 349–358]. Gluten and starch were extracted from those batters using a process which included two successive steps: dilution and sieving. In order to reveal the specific influence of the mixing step, a standardized gentle washing and sieving procedure was selected. Mixing the batters at t_peak guaranteed a high and stable gluten protein recovery (ca. 82%) irrespective of mixing conditions. SE-HPLC analysis of protein, from flours and batters sampled at t_peak, demonstrated that mixing led to the almost total breakdown of the unextractable glutenin polymers (ca. 80%), whereas their re-assembly occurred during gluten extraction. The extent of glutenin re-assembly in gluten was influenced by the batter mixing history and was mainly related to the number of mixing rotations (N.t_peak). Gluten protein contents were also found related to N.t_peak. We proposed that the leaching of starch from the batter during gluten extraction was controlled by the elasticity of the protein network, i.e. the gluten content in unextractable glutenin. An innovating scheme relating the glutenin re-assembly capacity to the irreversible thiol protein oxidation is proposed.     

Effect of arabinoxylans and laccase on batter rheology and quality of yeast-leavened gluten-free breads

The supplementation effects of maize fiber arabinoxylans (MFAX, 0%–6%), laccase (0–2 U/g flour) and water absorption level (90%–100%) on gluten-free (GF) batter rheology and bread quality were analyzed. From viscoamylograph analysis, lower starch amount in GF flour due to MFAX addition decreased peak viscosity and retrogradation. Surface response plots showed that laccase did not have significant effect on GF batter rheology and bread quality, whilst water was the most important variable. Higher levels of water absorption benefited bread texture. Higher water level (>100 mL/100 g flour) was needed in the experimental design to evaluate correctly the effect of 6% MFAX replacement on GF bread quality. Further analyses were carried in order to adjust water absorption of batters according to their consistency index (K ≈ 100 Pa sⁿ), resulting an optimal water absorptions of 95%, 100% and 105% for control flour and flours supplemented with 3% or 6% MFAX, respectively. Thus, MFAX addition enhanced water-binding capacity of flour and yielded GF breads with higher specific volume and softer crumb texture. These quality parameters were best rated with 6% MFAX addition to flours. This research demonstrated the potential of MFAX to develop GF breads with improved quality, when optimal water level is used.     

Biothermoplastics from soyproteins by steaming

We report a novel method of developing thermoplastics from steamed soyproteins with good tensile properties. Soyproteins are generally made thermoplastic by using plasticizers or by chemical modifications. However, soyprotein thermoplastics developed using plasticizers have poor tensile properties when wet and chemical modifications make soyproteins expensive and/or environmentally unfriendly. In this research, soyproteins were steamed at various temperatures and time and the steamed proteins were compression molded into thermoplastic films. The effect of steaming on the molecular weight and thermal behavior and tensile properties of the films at different steaming and compression conditions were studied. Steaming substantially reduced the molecular weights, decreased the melting temperature and increased the melting enthalpy. Thermoplastics developed from steamed soyproteins had good tensile strength (5 MPa) and modulus (193 MPa) but moderate elongation (14.5%). Although glycerol was necessary to improve the thermoplasticity, soyprotein thermoplastics developed in this research required lower glycerol to form thermoplastic films compared to films reported in literature. Steaming of soyproteins shows promise to be an inexpensive and environmentally friendly process to develop biothermoplastics.     

Extensional rheological properties in mixed and fermented/rested dough and relationships with steamed bread quality

In this study, sixteen wheat varieties for cultivation in China were examined for the flour characteristics using the farinograph, extensograph and rheofermentometer, uniaxial extensional rheology employing the extensograph and the Kieffer extensibility rig and biaxial extension by uniaxial compression of mixed dough with and without yeast, rested and fermented dough, and steamed bread quality including specific volume and texture properties. Three statistical analysis methods including Pearson correlation, principle component and stepwise multiple regression analysis were carried out to correlate dough properties with steamed bread quality. Biaxial extension viscosity was positively correlated with texture properties (hardness and chewiness) of steamed bread (r = 0.521–0.685, p < 0.05). Based on the correlation coefficients and the model (r² = 0.852, p = 0.003) obtained using stepwise multiple regression analysis, the best predictors for specific volume of steamed bread were the maximum resistance to extension of rested dough (r = 0.664, p < 0.01) and total work for breakage of fermented dough (r = 0.662, p < 0.01). Principal component analysis of rheological properties of fermented dough and flour characteristics provided more useful information for discriminating wheat flour quality and help breeders to select most convenient wheat flour for the steamed bread making.     

Xylanase Induced Changes to Water- and Alkali-Extractable Arabinoxylans in Wheat Flour: Their Role in Lowering Batter Viscosity

The effect on the viscosity of wheat flour batter following treatments with a crude pentosanase-containing enzyme preparation and an endo-xylanase purified from the same preparation, was studied in relation to changes to the chemical features of the water- and Ba(OH)₂-extractable arabinoxylan fractions. Addition to batter of the crude enzyme or the pure xylanase caused a consistent and identical decrease in batter viscosity, demonstrating that the viscosity change was caused by the selective action of the xylanase in the crude enzyme preparation. The lowering of batter viscosity upon addition of enzyme was attributed to partial hydrolysis of the arabinoxylans in the water-extractable fraction which lead to an increase in the proportion of lower molecular weight water-extractable arabinoxylans possessing an increased xylose/arabinose ratio. There was no detectable change in the monosaccharide composition of either the water- or Ba(OH)₂-extractable arabinoxylan fraction after enzyme treatment and no indication of any increase in the amount of the water-extractable arabinoxylan fraction at the expense of the Ba(OH)₂-extractable fraction. It is concluded that the xylanase can extensively degrade arabinoxylan to small oligosaccharides in vitro. However, such degradation does not take place in situ, in the enzyme treated batters, where only a very small shift in the molecular weight profile of the water-extractable arabinoxylans was necessary to effect major changes to batter viscosity.     

小偃22小麦粉馒头加工技术研究

为了提高馒头的加工品质,满足中国馒头加工业的迫切要求,以小偃22小麦粉为材料,研究其馒头加工的加水量、和面时间以及大豆蛋白、小麦胚芽、卵磷脂对馒头品质的影响。结果表明,加水量、和面时间以及大豆蛋白、小麦胚芽、卵磷脂的添加量对馒头回复性、内聚性和咀嚼性影响显著或极显著。随加水量增加,馒头的内聚性和回复性先增后减,咀嚼性呈减小趋势;随和面时间与大豆蛋白添加量的增加,馒头内聚性和回复性均减小,咀嚼性均先减后增;随小麦胚芽添加量的增加,馒头的内聚性与回复性先减后增,咀嚼性先减后增;随卵磷脂添加量的增加,内聚性先增后减,咀嚼性先减后增,回复性减小。优质馒头制作的适宜加水量、和面时间以及大豆蛋白、卵磷脂和小麦胚芽添加量分别为粉质吸水率的80％、4min、2%、0．4％、8％。     

Substrate selectivity and inhibitor sensitivity affect xylanase functionality in wheat flour gluten–starch separation

Addition of xylanases (EC 3.2.1.8) that varied in their substrate selectivities and/or wheat xylanase inhibitor sensitivities in dough batter gluten–starch separation of wheat flour showed the importance of these enzyme characteristics for their functionality in this process. A xylanase from Aspergillus aculeatus (XAA) with selectivity for hydrolysis of water extractable arabinoxylan (WE-AX), which is not inhibited by wheat flour xylanase inhibitors decreased batter viscosity and improved gluten agglomeration behaviour. In contrast, a xylanase from Bacillus subtilis (XBS_i) with selectivity for hydrolysis of water unextractable arabinoxylan (WU-AX), which is in vitro inhibited by wheat flour xylanase inhibitors had a negative effect on gluten agglomeration at low enzyme dosages. As expected, solubilisation of WU-AX increased batter viscosities. At higher dosages however, this enzyme also improved gluten agglomeration because of degradation of both WE-AX and enzymically solubilised AX. A mutated B. subtilis xylanase (XBS_ni) with selectivity for hydrolysis of WU-AX comparable to XBS_i but which is not inhibited by wheat flour xylanase inhibitors, increased the level of large gluten aggregates as well as the total gluten protein recovery, even at lower dosages. Because of its inhibitor insensitivity, the solubilisation and degradation of AX proceeded further. An XBS_ni dosage approximately 4 times lower than XBS_i performed as well as its inhibited counterpart. The degradation of both WE-AX and WU-AX by XBS_ni improved the gluten agglomeration behaviour to a larger extent than the XAA treatment which primarily resulted in hydrolysis of WE-AX. The results confirm the detrimental impact not only of WE-AX, but also of WU-AX, on gluten agglomeration in a dough batter gluten–starch separation process. At the same time, they provide firm evidence that xylanases are not only inhibited by xylanase inhibitors in vitro, but are also partly inhibited in the industrial process in which they are used.     

Detection of low-level gluten content in flour and batter by near infrared reflectance spectroscopy (NIRS)

Near infrared spectroscopy (NIRS) has been used as a valuable tool for quality control in the food industry. The aim of the present study was to investigate the possibility of developing a NIRS calibration for gluten determination in flour and batter, suitable for the analysis of gluten-free food products. Reflectance data was used for calibration based on modified partial least squares (MPLS) regression. Independent prediction equations were developed for flour and for batter. Spectral models using mean spectra of two scans (average spectra), were compared with those using the two individual spectral data. The best model obtained for flour was using the average spectral data (R² = 0.985; r² = 0.967) and for batter samples was using the individual spectral data (R² = 0.926; r² = 0.825). It is concluded that the application of NIRS methodology can predict accurately the concentration of gluten content in flours and batters, but it should not be considered as a reliable method for determining gluten contamination in gluten-free products.     

Effect of legume flours on baking characteristics of gluten-free bread

The objective of this work was to study the characteristics of four gluten-free bread formulations and the possibility of substituting soya protein with other legume proteins. Four bread recipes were prepared with chickpea flour, pea isolate, carob germ flour or soya flour. Carob germ flour batter structure was thicker compared with the other batters, probably due to the different protein behaviour and the residual gums present in carob germ flour. However, carob germ flour bread obtained the lowest specific volume values (2.51 cm³/g), while chickpea bread obtained the highest (3.26 cm³/g). Chickpea bread also showed the softest crumb. Confocal scanning-laser microscopy results showed a more compact microstructure in carob germ flour bread compared with soya and chickpea formulations. Chickpea bread exhibited the best physico-chemical characteristics and, in general, good sensory behaviour, indicating that it could be a promising alternative to soya protein.     

河北省主推中低筋小麦品种的馒头加工品质研究

为了解河北省中低筋小麦品种的籽粒品质和馒头加工品质、评选优质馒头小麦品种,对河北省19个主推中低筋小麦品种的籽粒品质和馒头加工品质进行了测定。结果表明,除容重、出粉率、面粉色泽L*值、面粉白度、籽粒蛋白质含量、糊化温度、吸水率外,河北省主栽中低筋小麦品种品质性状的遗传变异范围较大,19个参试小麦品种馒头综合评分平均为78.4分,变化范围67.8~85.7分;达到良好馒头标准(80~90分)的共有9个品种,分别为良星66、石优17、石新828、良星99、科麦1号、永麦1号、邢麦4号、济麦22、和冀丰703。馒头高度与拉伸曲线面积、拉伸阻力、P值和W值极显著正相关,与稳定时间显著正相关;馒头评分与P值和W值极显著正相关;馒头比容与稳定时间、粉质质量指数、拉伸曲线面积、延伸度、拉伸阻力、P值、G值和W值负相关。馒头评分与馒头坚实度极显著负相关,与馒头硬度显著负相关,说明馒头坚实度对馒头感官品质影响较大。