Improvement of fiberboard made from acetylated fibers by ozonation I: effect of ozonation on mechanical properties

Acetylated fibers with a 24.8% weight gain by acetylation were ozonated with 0%–2.0% ozone on fibers. Fiberboards were then made from these treated fibers. The internal bond and bending strength of the acetylated fiberboards increased drastically with increasing ozone charge up to 0.5%–1.0%, whereas the thickness swelling of the fiberboards decreased. Ozone selectively cleaves the aromatic rings of hydrophobic lignin and introduces a hydrophilic carboxyl group into lignin. Thus, the wettability and thermoplasticity of acetylated fibers increased, and this structural modification improved the interfiber contact. Internal bond and bending strength increased as a result. In addition, steep density profiles were formed by the ozonation, resulting in high bending strength. The high compaction ratio accelerated the effect of ozonation. The optimum ozone charges for improving mechanical properties were 0.5%–1.0%.Part of this report was presented at the 49th Annual Meeting of the Japan Wood Research Society, Tokyo, April 1999     

Formation of the density profile and its effects on the properties of fiberboard

Two main types of fiberboards were produced using lauan (Shorea spp.) fibers with an isocyanate resin as the binder; fiberboard with a flat, homogeneous (homoprofile), and typical U-shaped (conventional) density profile along the board thickness. The processing parameters included manipulation of mat moisture content distribution, press closing speed, and hot pressing method. The results are summarized as follows: (1) A larger variation was observed in the peak density (PD) and core density (CD) of fiberboards at 0.5g/cm³ mean density (MD) level than in those at 0.7 g/cm³. Generally, PD showed a greater variation than CD, irrespective of MD level. (2) Boards produced using two-step hot pressing recorded substantially higher PD with reduced CD. (3) Multiple regression analysis showed that CD and PD could be calculated based on the other profile defining factors, and a rough estimation for peak distance and gradient factor was possible. (4) Based on static bending, conventional fiberboard had a higher modulus of rupture (MOR) than the homo-profile board but a similar modulus of elasticity (MOE). (5) At 0.5 g/cm³ the MOR and dynamic MOE of fiberboard increased by up to 67% and 62%, respectively, when the PD increased from 0.5 to 1.07 g/cm³. Similarly, an increase of PD from 0.7 to 1.1 g/cm³ resulted in corresponding increases of 55% and 34% in the MOR and dynamic MOE of 0.7 g/cm³ boards. (6) The internal bond strength and screw withdrawal resistance were almost entirely dependent on the CD and MD, respectively. (7) Homo-profile fiberboards registered higher thickness swelling and water absorption than conventional fiberboards throughout the dry/wet conditioning cycle.     

Dimensional stability of wood acetylated with acetic anhydride solution of glucose pentaacetate

Five wood species were acetylated with acetic anhydride (AA) solution of glucose pentaacetate (GPA) at 120°C for 8h, and the effect of GPA on the dimensional stability of the acetylated wood was investigated. Some GPA was introduced into the wood cell wall during acetylation. The GPA remaining in the cell lumen penetrated the cell wall effectively after heating to more than 140°C for 10min. The bulking effects of GPA resulted in a 10%–30% increase in the anti-swelling efficiency of the acetylated wood with 20% GPA/AA solution in place of AA. Hydrophobic GPA did not deliquesce under highly humid conditions and it remained in the cell wall after boiling in water.Part of this paper was presented at the 51st Annual Meeting of the Japan Wood Research Society, Tokyo, April 1988     

Dependence of reaction kinetics and physical and mechanical properties on the reaction systems of acetylation II: physical and mechanical properties

Acetylation of wood was carried out in acetic anhydride only, acetic anhydride/xylene 1:1 (v/v), and acetic anhydride/pyridine 4:1 (v/v) solutions. The antishrink efficiency (ASE), hygroscopic properties, vibrational properties, and bending strength were compared among the three reaction solutions. The ASE was a simple function of weight gain (WG); the equilibrium moisture content at a given WG differed among the reaction solutions. Based on this fact and the results of repeated water soaking and oven-drying tests, it was found that the bulking effect was a major factor, and that decreased hygroscopicity contributes only slightly to the dimensional stabilization by acetylation. The difference in equilibrium moisture content among reaction solutions appears more significant in block samples than wood meal, probably due to the fiber-to-fiber bonds in the former. The tendencies for change in the specific Youngs modulus and the loss tangent differed among reaction solutions, whereas in the static bending test the difference was not marked.Part of this report was represented at the 52nd Annual Meeting of the Japan Wood Research Society, Gifu, April 2002     

Effects of heat treatment on some properties of MDF (medium-density fiberboard)

This work investigated some mechanical, physical and free formaldehyde emission properties of heat-treated MDF. For this purpose, MDF panels were subjected to varying heat treatment temperatures (155°C, 165°C and 175°C), durations (2.5?h., 3.5?h. and 4.5?h.) and waiting times after hot pressing (30?min., 120?min. and 600?min). Thickness swelling (TS), water absorption (WA), free formaldehyde emission (FFE), bending strength (BS), modulus of elasticity (MOE), tensile strength perpendicular to fibers (TSPF) for treated and untreated samples were tested and evaluated statistically. Consequently, after the heat treatment values of tensile strength, bending strength and modulus of elasticity were almost negatively affected relatively, but the thickness swelling and water absorption and quantities of free formaldehyde were improved positively of MDF samples.     

Effect of board density and layer structure on the mechanical properties of bamboo oriented strandboard

This study examined the effects of density and layer structure on the mechanical properties and dimensional stability of strandboard manufactured from moso bamboo (Phyllostachys pubescens). The strandboard was fabricated in a laboratory at five densities and three different structures including a randomly oriented homogenous board, a unidirectionally oriented homogenous board, and a three-layered board with a cross-oriented core layer (BOSB). Bamboo strand alignment distribution could be predicted using the von Mises distribution function. Bending properties increased with increasing density and were affected by layer structure. The modulus of rupture (MOR) of the threelayered board in the parallel direction increased remarkably compared with the random board MOR; in the perpendicular direction, it exhibited less strength reduction. Elastic properties of the three-layered board could be predicted using elastic constants of the unidirectional board. Internal bond strength (IB) was greatly affected by density, but the layer structure effect did not appear in IB. Linear expansion per unit moisture change ranged from 0.017 to 0.022 for random and three-layered boards; these values are comparable with or lower than values for commercial board.     

Potassium acetate-catalyzed acetylation of wood at low temperatures I: simplified method using a mixed reagent

Ezomatsu wood blocks were acetylated in a mixture of acetic anhydride and acetic acid containing excess potassium acetate (KAc). The mixture method enabled rapid acetylation at 120°C: a 20% weight gain (weight percent gain; WPG) was achieved within 30 min while the WPG did not exceed 18% after 120 min of conventional uncatalyzed acetylation. At 40°C, however, a satisfactory WPG was not achieved with the mixture method because both the wood swelling and KAc concentration in the reagent solution were limited at that temperature. In addition, the antiswelling efficiency attained by the mixture method was irregularly low, probably because of nonuniform reaction involving shrinkage of the cell lumina. These results suggest that the mixture method is not advantageous for low-temperature acetylation, whereas it enables simple and rapid acetylation at high temperature.     

Potassium acetate-catalyzed acetylation of wood at low temperatures II: vapor phase acetylation at room temperature

Ezomatsu wood blocks were impregnated with potassium acetate (KAc) and then exposed to acetic anhydride vapor at 25°C and 120°C. The KAc-impregnated wood was rapidly acetylated at 120°C, and only 6 min was needed to achieve 20% weight percent gain (WPG). The WPG increased with increasing catalyst loading (CL), but it turned to decrease above 20% CL probably because the diffusion of acetic anhydride vapor was hindered by excess KAc depositing in the cell lumina. Thus, careful control of CL is necessary in the vapor-phase acetylation. KAc was also effective in catalyzing the vapor-phase acetylation at 25°C: the KAc-impregnated wood attained 20% WPG within 7 days, whereas the WPG did not exceed 10% even after 1 month in the uncatalyzed system. Irrespective of treatment methods, the hygroscopicity of wood was reduced and its dimensional stability was improved with an increase of WPG. These results confirm that the use of KAc simplifies the acetylation process at room temperature with minimal loss of acetic anhydride.     

Preparation of acetylated wood meal and polypropylene composites II: mechanical properties and dimensional stability of the composites

Acetylated wood meals of Sugi (Cryptomeria japonica D.Don) wood were prepared by mechanochemical processing using a high-speed vibration rod mill. Weight percent gain (WPG) of the acetylated wood meals ranged from 7.0 to 35.5 %. Wood–plastic composites (WPCs) containing 50 % acetylated woods were produced by an injection molding technique. The polymer matrix used was polypropylene homopolymer. Maleic anhydride-grafted polypropylene (MAPP) was also used as a compatibilizing agent. The mechanical properties of WPCs in bending and tensile tests were independent of WPG of acetylated wood meals, and the test values for WPCs containing acetylated wood meals were lower than that of unmodified wood meal. The use of MAPP increased bending and tensile strength, but no effect on bending modulus was found. An increase in WPG significantly decreased water absorbability and thickness swelling of WPCs as measured by dimensional stability tests. These results demonstrated that mechanochemical processing is a promising technique for preparing WPC material with improved dimensional stability. The future challenge is to inhibit the decreases in mechanical properties of WPCs containing acetylated wood meals.     

刨花碱液预处理对酚醛刨花板尺寸稳定性的影响

采用氢氧化钠水溶液预处理刨花，并用这些刨花压制单层酚醛刨花板。经１％碱液处理刨花３０ｍｉｎ，可提高板材尺寸稳定性，尤其是可将板材的不可逆厚度膨胀降至极小。     

Improvements in dimensional stability and lightfastness of wood by butyrylation using microwave heating

Microwave heating was used as the heat source for butyrylation of wood with the aim of reducing the reaction time. The photostability and dimensional stability of butyrylated wood were also investigated in this study. Chemical changes of wood were confirmed by cross polarization/magic angle spin ¹³C-nuclear magnetic resonance and diffuse reflectance infrared Fourier transform spectroscopy (DRIFT) after butyrylation by microwave heating. Results from DRIFT with the Si-Carb sampling technique revealed that, using microwave heating, a higher degree of butyrylation of maple wood occurred in the middle of the specimen than on the outer surface. The increase in yellowness index of butyrylated wood treated with microwave heating was much less than that of untreated wood after the lightfastness test, indicating that photoyellowing of wood is effectively inhibited by butyrylation using microwave heating. The dimensional stability of wood was also improved after modification.     

Effect of board density on bending properties and dimensional stabilities of MDF-reinforced corrugated particleboard

We investigated the bending properties of composite boards produced by reinforcing both sides of corrugated particleboard with medium-density fiberboard (MDF). Thickness swelling and linear expansion (LE) were measured to assess the dimensional stabilities of the composite board. Although the apparent density of the composite board was 0.48g/cm³, its strength was found to be equivalent to that of 18-type particleboard as described in JIS A 5908. The boards parallel/perpendicular anisotropy in strength was 0.9. The modulus of rupture (MOR) of the composite board increased with board density only up to a certain density, beyond which the MOR was constant. On the other hand, the thickness swelling of both corrugated particleboard and the composite board was smaller than that of flat-type particleboard, satisfying the JIS A 5908 standard of 12%. Linear expansion (soaking in water of ordinary temperature for 24h) of corrugated particleboard was 0.7%–0.9% in the parallel direction and 2.1%–3.1% in the perpendicular direction; hence, anisotropy in linear expansion existed in the corrugated particleboard. The linear expansion of the composite board was 0.6%–0.9% in the parallel direction and 1.8%–2.5% in the perpendicular direction. Although the LE of the composite board was lower than that of corrugated particleboard, it is necessary to improve the LE of composite board for practical use.     

A METHOD TO IMPROVE DIMENSIONAL STABILITY OF PF PARTICLEBOARD

A method of alkaline pretreatment of particles was designed to produce threetypes of chips.The pretreatmentet of particles in 1% water solution of NaOH for 30minutes offered a possibility of producing PF bonded particleboards with minimal irrecover-able swell and a reduction in thickness swelling.The method used in this work could beused to produce more stable PF particeboard.     

Micromorphology,moisture sorption and mechanical properties of a biocomposite based on acetylated wood particles and cellulose ester

Abstract

One of the major issues in a long-term perspective for the use of wood–plastic composites (WPCs) in outdoor applications is the moisture sensitivity of the wood component and the consequent dimensional instability and susceptibility to biological degradation of the composite. In this work, the effects of using an acetylated wood component and a cellulose ester as matrix on the micromorphology, mechanical performance and moisture uptake of injection-moulded WPCs have been studied. Composites based on unmodified and acetylated wood particles, specially designed with a length-to-width ratio of about 5–7, combined with both cellulose acetate propionate (CAP) and polypropylene (PP) matrices were studied. The size and shape of the wood particles were studied before and after the processing using light microscopy, and the micromorphology of the composites was studied using a newly developed surface preparation technique based on ultraviolet laser irradiation combined with low-vacuum scanning electron microscopy (LV-SEM). The water vapour sorption in the composites and the effect of accelerated weathering were measured using thin samples which were allowed to reach equilibrium moisture content (EMC). The length-to-diameter ratio was only slightly decreased for the acetylated particles after compounding and injection moulding, although both the unmodified and the acetylated particles were smaller in size after the processing steps. The tensile strength was about 40% higher for the composite based on acetylated wood than for the composite with unmodified wood using either CAP or PP as matrix, whereas the notched impact strength of the composite based on acetylated wood was about 20% lower than those of the corresponding unmodified composites. The sorption experiments showed that the EMC was 50% lower in the composites with an acetylated wood component than in the composites with an unmodified wood component. The choice of matrix material strongly affected the moisture absorptivity of the WPC. The composites with CAP as matrix gained moisture more rapidly than the composites with PP as matrix. It was also found that accelerated ageing in a Weather-Ometer® significantly increased the moisture sensitivity of the PP-based composites.     

Vapor phase reaction of wood with maleic anhydride (I): dimensional stability and durability of treated wood

Reaction between maleic anhydride (MA) and wood specimens was carried out in a vapor phase reaction system. Reaction conditions such as the ratio of supplied MA to wood, initial moisture content, and reaction temperature were optimized. The MA supplied to the reaction system was effectively absorbed by the wood, and a satisfactorily high dimensional stability was achieved even at a low MA/wood ratio. The dimensional stability increased with rising initial moisture content. When the reaction was conducted at an elevated temperature (180°C), high dimensional stability was attained without remarkable weight increase and bulking. The mechanism of dimensional stabilization was discussed on the basis of the dimensional changes at high humidity and during repeated water soaking and drying. It was shown that the dimensional stabilization arises mainly from a decrease of hygroscopicity. When the reaction was conducted at 180°C, the formation of cross-links in the cell wall was apparent. Following the MA treatment, the antifungal property was remarkably enhanced and met the Japanese Industrial Standard K1571. Therefore, MA treatment in the vapor phase is an effective method to attain antifungal properties as well as high dimensional stability with a small amount of nontoxic reagent.     

Effects of laccase incubated from white rot fungi on the mechanical properties of fiberboard

White rot fungi were optimized to cultivate highly active laccase. The characteristics of laccase incubated by continuous culture were compared with those of direct culture. The enzyme activity of laccase incubated by continuous culture technology reached a higher value on the fifth day of the growth. The optimization incubation time of high activity laccase was the eleventh day. A large amount of highly active laccase can be obtained in a relatively short time by continuous culture to replace traditional laccase. After laccase treatment, the lignin composition of wood fibers were oxidation-catalyzed by laccase. The number of chemical-bonding points between the wood fibers was increased. The wood fibers treated by laccase were fabricated into boards and their mechanical properties improved with the laccase-incubation times.Compared with the fiberboards made from fibers that were pre-treated by laccase of incubation 5 days, the static bending strength of those that were pre-treated by laccase of incubation 11 days was increased by 18.95%, the elastic modulus was increased by 35.49%, and the internal bond strength was increased by 44.11%.     

Effects of impregnation of simple phenolic and natural polycyclic compounds on physical properties of wood

The impregnation of various simple phenolic and natural polycyclic compounds into wood was investigated from the viewpoints of vibrational property and dimensional stabilizing effect. When simple phenolic compounds were impregnated, the loss tangent (tan ) in the longitudinal direction increased linearly with increasing weight gain. Meanwhile, among the natural polycyclic compounds hematoxylin decreased the tan drastically by impregnation. It was suggested that the five hydroxyl groups and the pyran ring oxygen in the hematoxylin molecule contribute to formation of the crosslinkage-type hydrogen bonds between wood components. The rigidity of hematoxylin molecules may also be important. By impregnation of about 10% catechol, resorcinol, and saligenin, a 40% level of antiswelling efficiency (ASE) was attained, although a significant dimensional stabilizing effect was not observed after impregnation of natural polycyclic compounds.Part of this work has been published as a Rapid Communication inMokuzai Gakkaishi 43(12). It was also presented at the 48th annual meeting of the Japan Wood Research Society, Shizuoka, April 1998     

杨木/狼尾草复合中密度纤维板工艺研究

研究了速生杨木/狼尾草复合中密度纤维板的工艺.试验结果表明:利用速生杨木和狼尾草制造脲醛树脂中密度纤维板是可行的,产品性能可以超过国家中密度纤维板标准的要求.该产品生产的较佳工艺为板材密度0.85 g/cm3,热压温度170℃,热压时间20 s/mm(板厚).     

Dimensional stability and strength properties of particleboard produced by a closed-press system

The purpose of this study was to reveal the effects of various levels of mat-moisture content (m.m.c.) and the closed-press system for making single- or three-layer particleboard on the density profile, thickness swelling, specific moduli of elasticity (MOE) and rupture (MOR) and internal bond strength. Internal gas pressure was measured in an enclosed frame; and the larger the m.m.c., the higher the internal gas pressure became. When rising water vapor (steam) struck particles, it plasticized them and cured the adhesive, resulting in improved interparticle contact. The vertical density gradient in the three-layer board was larger than that in the single-layer board. As for thickness swelling by cold-water soaking, the single-layer boards were less affected than the three-layer boards and showed good dimensional stability with increased m.m.c. The open-system boards swelled more than the closed-system boards. The closed-system single-layer board made at high m.m.c. returned nearly to the prime thickness by air-drying after cold-water soaking. Specific MOE and MOR were larger at 15% or 10% m.m.c. than those at other m.m.c. Considerable reductions of specific MOR and MOE of the closed-system three-layer board were observed at 20% or 25% m.m.c.Part of this report was presented at the 45th annual meeting of the Japan Wood Research Society, Tokyo, April 1995 and at the 48th annual meeting of the Japan Wood Research Society, Shizuoka, April 1998     

Effect of thermal modification temperature on the mechanical properties,dimensional stability,and biological durability of black spruce (Picea mariana)

This study was aimed at evaluating the effect of thermal modification temperature on the mechanical properties, dimensional stability, and biological durability of Picea mariana. The boards were thermally modified at different temperatures 190, 200 and 210 °C. The results indicated that the thermal modification of wood caused a significant decrease in the modulus of rupture (MOR) after 190 °C, while the modulus of elasticity (MOE) seemed less affected with a slight increase up to 200 °C and slight decrease with further increase in temperature. The hardness of the thermally modified wood increased in the axial direction. This increase was also observed in tangential and axial directions but at a lesser extent. The final value was slightly higher in axial direction and lower in radial and tangential directions compared to those of the untreated wood. Dimensional stability improved with thermal modification in the three directions compared to the dimensional stability of unmodified wood. The fungal degradation results showed that the decay resistance of thermally modified wood against the wood-rotting fungi Trametes versicolor and Gloephyllum trabeum improved compared to that of the untreated wood. By contrast, the thermal modification of P. mariana had a limited effect on the degradation caused by the fungus Poria placenta.