Laboratory Measurement of Yield and Composition of Dry‐Milled Corn Fractions Using a Shortened,Single‐Stage Tempering Procedure

The objective was to describe a laboratory‐scale dry‐milling procedure that used single‐stage tempering and determine the effect of hybrid on yields and fraction compositions in milled corn. Samples of 11 commercially available hybrids were processed through a laboratory dry‐milling procedure that used 1 kg samples of corn to produce milling fractions of large grits, small grits, fines, germ, and pericarp. Compositions of milling fractions (protein, neutral detergent fiber, ash, and crude fat) were determined. The procedure used a single‐stage tempering step that increased corn moisture from 15 to 23.5% wb during an 18‐min tempering period. Germ were separated from endosperm particles using a roller mill followed by screening over a sieve with 1.68‐mm openings. Coefficients of variability were small, indicating acceptable repeatability. Overall yield means were 39.2, 25.3, 13.8, 78.2, 14.3, and 6.8 g/100 g (db) for large grits, small grits, fines, total endosperm, germ, and pericarp, respectively. There were effects due to hybrid (P < 0.05) on fraction yields and compositions of milling fractions. Correlations (r) among endosperm fractions (large grits, small grits, and fines) ranged from 0.54 to |–0.92|. Correlations among endosperm fractions and germ and pericarp were <0.68. The developed dry‐milling method estimated milling yields among hybrids with low standard deviations relative to the means and should be a useful tool for research and industry in measuring dry‐milling characteristics.     

Redistribution of 16 Fusarium Toxins During Commercial Dry Milling of Maize

The content of 13 A‐ and B‐type trichothecenes, zearalenone, as well as α‐ and β‐zearalenol was determined in products processed from raw maize by dry milling in an industrial plant. Two batches of samples were investigated derived from different lots of raw maize. Each of the toxins investigated was found in at least one of the samples analyzed, with up to 13 toxins co‐occurring within one sample. For both batches, toxins were either not detected or their content was low in raw and tempered maize, grits, and two types of flour. Markedly higher concentrations were found in screenings, bran, germ, or germ meal. The results suggest a similar redistribution during dry milling of maize for the whole spectrum of Fusarium toxins analyzed. In germ oil, only 15‐acetyldeoxynivalenol, zearalenone, HT‐2 toxin, and T‐2 toxin were detected due to the higher lipophilic properties of these substances compared with the other toxins found in the basing germ. This is the first time that the redistribution of a spectrum of 16 Fusarium toxins has been measured in a single dry‐milling study.     

Impact of grinder configurations on grinding rate,particle size,and trace element contamination of plant samples

Abstract

Samples of varying abrasiveness, including rice hulls, rice straw, wheat grain, orange leaves, and filter paper, were ground to pass a 0.5‐mm screen in two cyclone mills (Tecator Cyclotec model 1093 and Newport Scientific model 6200) with original and modified internal components. The ground samples were then digested in nitric acid and analyzed for 12 elements by Inductive Coupled Plasma (ICP) spectroscopy. Analysis of aluminum (Al), copper (Cu), iron (Fe), and zinc (Zn) showed that the amount of metal contamination from each mill was related to the abrasiveness of the plant material and the metal composition of the internal components of the mill. Least contamination was achieved using the Newport Scientific 6200 mill fitted with a stainless steel impeller and an abrasive steel strap with industrial diamonds set in pure nickel. For abrasive samples such as rice hulls a stainless steel impeller was about six times more durable than an aluminum impeller. The Newport mill ground samples in less time and reduced plant dry matter to finer particles, but impeller wear caused more variation in the distribution of particle size, than the Cyclotec mill.     

Distortion of genetically modified organism quantification in processed foods: influence of particle size compositions and heat-induced DNA degradation

Milling fractions from conventional and transgenic corn were prepared at laboratory scale and used to study the influence of sample composition and heat-induced DNA degradation on the relative quantification of genetically modified organisms (GMO) in food products. Particle size distributions of the obtained fractions (coarse grits, regular grits, meal, and flour) were characterized using a laser diffraction system. The application of two DNA isolation protocols revealed a strong correlation between the degree of comminution of the milling fractions and the DNA yield in the extracts. Mixtures of milling fractions from conventional and transgenic material (1%) were prepared and analyzed via real-time polymerase chain reaction. Accurate quantification of the adjusted GMO content was only possible in mixtures containing conventional and transgenic material in the form of analogous milling fractions, whereas mixtures of fractions exhibiting different particle size distributions delivered significantly over- and underestimated GMO contents depending on their compositions. The process of heat-induced nucleic acid degradation was followed by applying two established quantitative assays showing differences between the lengths of the recombinant and reference target sequences (A, deltal(A) = -25 bp; B, deltal(B) = +16 bp; values related to the amplicon length of the reference gene). Data obtained by the application of method A resulted in underestimated recoveries of GMO contents in the samples of heat-treated products, reflecting the favored degradation of the longer target sequence used for the detection of the transgene. In contrast, data yielded by the application of method B resulted in increasingly overestimated recoveries of GMO contents. The results show how commonly used food technological processes may lead to distortions in the results of quantitative GMO analyses.     

Functionality Behavior of Raw and Extruded Corn Starch Mixtures

Relationships between the structural properties of raw and extruded corn starches and their functionalities were investigated using mixtures of these starch types. Extruded starch had higher water absorption and water solubility indices, and produced lower RVA viscosity profiles when compared with raw starch. It also had no differential scanning calorimetry (DSC) endotherm. Gel cohesiveness and adhesiveness of both starch types were similar, while extruded starch gels were softer. Extruded starch produced lower Rapid Visco Analyser (RVA) viscosity profiles than raw starch due to starch degradation during extrusion. The raw and extruded starch components had negative interaction coefficients, thus RVA viscosity parameters were lowered as the fraction of extruded starch in the mixture increased. Starch degradation in the extruded starch was a likely significant factor associated with low viscosity profiles. Mixtures of raw and extruded starches could be commercially prepared to obtain finished starch products with a range of functional attributes.     

Analytical Techniques for Understanding Nixtamalized Corn Flour: Particle Size and Functionality Relationships in a Masa Flour Sample

Instant masa flour finds extensive use in the food industry for making tortillas, taco shells, tamales, corn chips, and tortilla chips, and as an ingredient in extruded snacks. Due to lack of standard techniques for measuring masa functionality, processors and end‐users use masa flour particle‐size distribution and rheological characteristics in an attempt to predict its end use. In this study, a commercial masa flour sample was characterized by fractionating on the basis of particle size. Physicochemical and functional properties of masa flour fractions were investigated to establish structure‐composition and functionality relationships. It was observed that Rapid Visco Analyser (RVA) pasting profiles of flour fractions and textural properties of dough prepared on rehydration were related to particle size, yet, upon regrinding, RVA profiles did not change as markedly as expected. Differences in RVA measurements of the sized fractions could not be explained on the basis of hydration rate or total starch content. It was concluded that masa dough textural and RVA characteristics may be influenced by the status of starch polymer structures formed during nixtamalization.     

Effect of Kernel Size and Mill Type on Protein,Milling Yield,and Baking Quality of Hard Red Spring Wheat

Optimization of flour yield and quality is important in the milling industry. The objective of this study was to determine the effect of kernel size and mill type on flour yield and end‐use quality. A hard red spring wheat composite sample was segregated, based on kernel size, into large, medium, and small kernels, as well as unsorted kernels. The four fractions were milled in three roller mills: Brabender Quadrumat Jr., Quadrumat Sr., and Bühler MLU‐202 laboratory mills. Large kernels had consistently higher flour yield than small kernels across mills, with the Quadrumat Jr. mill showing the lowest flour yield. Mill type and kernel size significantly affected variation in flour protein molecular weight distribution. When compared with larger kernels, flour milled from the small‐kernel fraction contained a higher gliadin fraction and SDS‐unextractable high‐molecular‐weight polymeric proteins, which had positive correlations with bread loaf volume (r = 0.61, P < 0.05) and mixograph peak time (r = 0.84, P < 0.001). Overall, small kernels could contribute to enhancing flour breadmaking quality while having a detrimental effect on milling yield.     

High‐Starch and High‐β‐Glucan Barley Fractions Milled with Experimental Mills

This study focused on the performance of two hulless barley cultivars (Doyce and Merlin) and one commercial husked (hulled) sample using experimental milling. The purpose was to use experimental milling as a preliminary indicator of the milled streams with potential use for fuel ethanol production and fractions that could be used in food products. Experimental mills designed for flour production evaluation from wheat were Chopin CD1 Auto, Quadrumat Sr, Buhler, and an experimental Ross roller mill walking flow. Results indicate that the shorts had the highest levels of β‐glucan from all the mills. However, the β‐glucan content in the break flours was highest with the roller mill walking flow and the Chopin CD1 for the hulless cultivars. The lowest β‐glucan content in the break flour was found with the Buhler for Doyce. Break flour and, to a slightly lesser extent, reduction flour from all cultivars tested on all mills contained the highest starch content (up to 83%) and are therefore most appropriate for use as feedstock for fuel ethanol production. Conversely, bran and shorts from all cultivars and mills were lowest in starch (as low as 25%), making them ideal as low‐starch food ingredients.     

Prediction of Sugar‐Snap Cookie Diameter Using Sucrose Solvent Retention Capacity,Milling Softness,and Flour Protein Content

During testing of wheats at the early generation developmental stage, often there is not enough seed to mill for bake testing products such as sugar‐snap cookie diameter. This study reports a prediction equation for sugar‐snap cookie diameter that uses sucrose solvent retention capacity (SRC), wheat milling softness, and flour protein content. A total of 507 wheats were milled using three laboratory milling systems (short, medium, and long mill flow). Prediction equations were similar for all three mills. Standard errors of prediction were <2% of the mean estimate of cookie diameter. Additional observations eliminated lactic acid SRC (an indication of glutenin strength), alkaline water retention capacity (a traditional predictor of pastry quality), and flour yield (the main milling quality characteristic) from the prediction model.     

Wet‐Milling and Dry‐Milling Properties of Dent Corn with Addition of Amylase Corn

A transgenic corn (amylase corn) has been developed that produces an endogenous α‐amylase that is activated in the presence of water and elevated temperature (>70°C). Wet‐ and dry‐milling characteristics of amylase corn were evaluated using laboratory wet‐ and dry‐milling procedures. Different amounts of amylase corn (0.1–10%) were added to dent corn (with the same genetic background as the amylase corn) as treatments. Samples were evaluated for wet‐ and dry‐milling fraction yields using 1‐kg laboratory procedures. Milling yields for all amylase corn treatments were compared with the control treatment (0% amylase corn or 100% dent corn). No significant differences were observed in wet‐ and dry‐milling yields between the control and the 0.1, 1, and 10% amylase corn treatments. Most of the amylase activity (77%) in wet‐milling fractions was detected in the protein fraction. In dry‐milling, amylase activity (68.8%) was detected in endosperm fractions (fines, small grits, and large grits).     

Nutritional property of endosperm starches from maize mutants: a parabolic relationship between slowly digestible starch and amylopectin fine structure

The relationship between the slow digestion property of cooked maize starch and its molecular fine structure was investigated. Results of the in vitro Englyst assay showed a range of rapidly digestible starch (RDS) (70.1-98.9%), slowly digestible starch (SDS) (0.2-20.3%), and resistant starch (RS) (0.0-13.7%) among the tested maize mutant flour samples. Further analysis showed that amylose content was significantly correlated ( R = 0.763, P < 0.001) with RS amount but not with that of SDS, indicating that amylopectin is the starch molecule associated with SDS. Total starch debranching analysis revealed a parabolic relationship between SDS content and the weight ratio of amylopectin short chains (DP < 13, named SF) to long chains (DP >/= 13, named LF), which means amylopectin with a higher amount of either short chains or long chains can produce relatively high amounts of SDS. Furthermore, debranching analysis of the SDS materials from samples with the highest and lowest weight ratios of SF/LF (both had a high amount SDS) showed significantly different profiles, indicating there is not a uniform molecular structure for SDS. Thus, genetic mutants of maize samples have a good potential to provide raw starch materials of high nutritional quality. An additional finding showed that a simple and comparably high-throughput technique of Rapid Visco-Analyzer (RVA) can be used to screen genetic mutants on the basis of their RVA profiles.     

Improvement of Dry‐Fractionation Ethanol Fermentation by Partial Germ Supplementation

Ethanol fermentation of dry‐fractionated grits (corn endosperm pieces) containing different levels of germ was studied with the dry‐grind process. Partial removal of the germ fraction allows for marketing the germ fraction and potentially more efficient fermentation. Grits obtained from a dry‐milling plant were mixed with different amounts of germ (2, 5, 7, and 10% germ of the total sample) and compared with control grits (0% germ). Fermentation rates of germ‐supplemented grits (2, 5, 7, and 10% germ) were faster than control grits (0% germ). Addition of 2% germ was sufficient to achieve a high ethanol concentration (19.06% v/v) compared with control grits (18.18% v/v). Fermentation of dry‐fractionated grits (92, 95, and 97% grits) obtained from a commercial facility was also compared with ground whole corn (control). Fermentation rates were slower and final ethanol concentrations were lower for commercial grits than the control sample. However, in a final experiment, commercial grits were subjected to raw starch hydrolyzing (RSH) enzyme, resulting in higher ethanol concentrations (20.22, 19.90, and 19.49% v/v for 92, 95, and 97% grits, respectively) compared with the whole corn control (18.64% v/v). Therefore, high ethanol concentrations can be achieved with dry‐fractionated grits provided the inclusion of a certain amount of germ and the use of RSH enzyme for controlled starch hydrolysis.     

Starch Damage and Pasting Properties of Rice Flours Produced by Dry Jet Grinding

Milling method and particle size affect some properties of rice flour. To prepare ultra‐fine rice flour of <30 μm, hammer and dry jet grinding methods were examined and the effect of particle size on starch damage and pasting properties of the flour were elucidated. A jet mill could make finer flour (<10 μm mean size) with a narrower particle size distribution than a hammer mill could. Starch damage increased dramatically at a mean size of <10 μm. Particles of a similar size (<60 μm) had different levels of starch damage between mills. Not only the particle size, but also the milling method affected the level of damaged starch. Flour samples of ≥45 μm mean size had similar viscosity curves, but samples of <20 μm had different curves. Peak viscosity and final viscosity decreased sharply at <10 μm. Setback viscosity for particles of 3 μm from both brown rice and white rice were higher than the peak viscosity. Stability to heat and shearing stress were decreased for <20 μm flours as the breakdown viscosities decreased. Starch damage and pasting properties of flour ground from the nonwaxy japonica cultivar Koshihikari changed dramatically at a mean size of <10 μm.     

Application of the Single-Kernel Characterization System to Wheat Receiving Testing and Quality Prediction

Single-kernel characterization system (SKCS) 4100 measurements on wheat were reproducible and stable and gave good correlations with relevant reference data, e.g., kernel weight vs. 1,000 kernel weight, kernel hardness vs. particle size index, and kernel moisture vs. oven moisture. Under field conditions at a receiving station in Coleambally (NSW, Australia), the SKCS 4100 operated faultlessly and the reproducibility of the results was as good as in the laboratory. The measurements were completed within the time taken for the normal testing sequence, and the histograms were shown to provide valuable information about the samples that would not otherwise be available. For example, the distribution of moisture contents of individual kernels provides additional information about the samples' potential storage stability. Data on the uniformity of hardness could be interpreted in terms of the potential of the wheat to provide a consistent milling performance. An imprecise (r² = 0.44) but potentially useful calibration was obtained for the prediction of flour yield under test milling conditions using SKCS 4100 measurements on wheat. A much stronger correlation (r² = 0.83) was obtained between SKCS data on wheat and the starch damage contents of flours produced on a pilot mill. Thus, the SKCS 4100 has the potential for early generation screening of wheat lines for flour yield and starch damage.     

Effects of Milling on the Physicochemical Characteristics of Waxy Rice in Taiwan

Three types of mills and six milling methods were employed to mill two waxy rice varieties (TCSW1, long grain; TCW70, short grain), and the physicochemical and functional properties of rice flour were examined. The results showed that dry-milling maintained a higher level of the chemical components than other milling methods. Wet-milling slightly increased solubility as test temperatures increased, and significantly increased swelling power at 75 and 85°C for TCSW1 and TCW70, respectively. Hammer and semi-dry hammer milling gave higher percentages of coarse particles (100–300 μm); cyclone and turbo milling led to a more even particle-size distribution, and the wet-milling gave the finest particles (10–30 μm). Dry hammer-milled rice had higher gelatinization and pasting temperatures, and semi-dry grinding milling resulted in the lowest pasting temperature, setback viscosity, and enthalpy value among the mills. The final quality of the two waxy rice varieties was profoundly affected by the mill type and milling method.     

A Comparative Study Between the McGill #2 Laboratory Mill and Commercial Milling Systems

The degree of similarity between rice milled in a McGill #2 laboratory mill and commercial milling processes was evaluated using eight physical, physicochemical, and end‐use properties. There was no statistical difference between the two milling systems with respect to color parameters L* and a*, final viscosity, texture, and end‐use cooking properties (α = 0.05). Overall, the kernel dimensions of length, width, and thickness were less in the McGill #2 laboratory‐milled rice than the same rice milled commercially. The incidence of bran streaks and peak viscosity values were each higher when the rice sample was milled commercially in 27, and 28, respectively, of the 29 samples by means comparison. The decrease in kernel dimensions and incidence of bran streaks were attributed to the more aggressive nature of the single‐pass, batch milling system of the McGill #2 laboratory mill as compared with multipass, continuous milling systems that are used commercially. Finally, as surface lipid content (SLC) decreased, L* increased and a*, b*, and the incidence of bran streaks decreased for both milling systems.     

Correlation Between NIR Spectra and RVA Parameters During Germination of Maize

The physical, chemical, and morphological changes of maize seeds during germination were investigated using near‐infrared spectroscopy (NIR) and a method based on the Rapid Visco Analyser (RVA). Near‐infrared spectra provide information about both chemical and physical changes that occur in maize seed. The RVA curves make it possible to follow the process of germination. Four RVA parameters (peak viscosity, final viscosity, trough, and setback) were linearly correlated with germination time (R = 0.64–0.96), while the first derivatives of RVA curves contain specific information about starch structure. Water‐soluble protein (WSP) content of germinated maize seeds was measured using a flow injection analyser; this technique proved to be suitable for monitoring germination by following the mobilization of proteins. WSP and RVA parameters were highly correlated (R² = 0.82–0.95) with predicted values calculated from NIR spectra of dry samples. Strong intercorrelations existed between NIR spectra and viscosity data from the beginning of the swelling and gelatinization process. The NIR and RVA methods and WSP measurements are sensitive tools for investigating the physiological status of maize seeds during germination. Detecting early phase of germination and predicting functional properties rapidly and nondestructively may enhance the importance of NIR spectroscopic methods in agricultural quality control.     

Sorghum (Sorghum bicolor L. Moench) Flour Pasting Properties Influenced by Free Fatty Acids and Protein

A second unusually high viscosity peak appeared at the cooling stage (50°C) of a Rapid Visco‐Analyser (RVA) profile of short‐term stored (two months at room temperature) whole grain sorghum flour, while freshly ground flour had a typical pasting curve with one viscosity peak at the 95°C holding period. The formation of the second viscosity peak was caused by liberation of free fatty acids (FFA), mainly palmitic (15.6%), oleic (41.9%), and linoleic (37.9%) acids from stored flour. After the flour samples were pretreated with pepsin or the protease thermolysin, the second peak disappeared in the presence of FFA while the high viscosity was partially retained, indicating that flour protein was another essential component to the production of the actual peak. Effects of dithiothreitol (DTT), pH, and NaCl on RVA profiles of stored flour suggested that disulfide‐linked protein and electrostatic interaction are required for the peak production. In the presence of sufficient FFA, similar cooling stage viscosity peaks appeared in the RVA profiles of flour samples from maize, rice, millet, and wheat; thus, the effect was not unique to sorghum flour. Coinciding with previously reported findings from our laboratory of a three‐component interaction and discernable complex in a model system, a similar three‐component (starch, protein, and FFA) interaction was revealed in natural flour systems resulting in formation of an unusual and notably high cooling stage viscosity peak. Practical applications and an interaction mechanism are discussed.     

气流粉碎对玉米淀粉结构及理化性质的影响

为研究气流粉碎对玉米淀粉结构及理化性质的影响,该文以普通玉米淀粉为原料,通过流化床气流粉碎处理,采用扫描电子显微镜、偏光显微镜、粒度分析仪、X-射线衍射仪、红外光谱仪、差示扫描量热仪、快速黏度分析仪等分析手段研究经微细化处理前后玉米淀粉颗粒形貌、晶体结构、热力学特性、糊化特性、溶解度和膨胀度、冻融稳定性、持水能力等结构及性质的变化。结果表明,微细化处理后,淀粉颗粒形变的不规则,粒径明显减小,中位径(D50)由14.37μm减小到5.25μm,偏光十字减少,相对结晶度由33.43%降低至15.46%,淀粉颗粒结晶结构被破坏,由多晶态向无定形态转变,粉碎过程淀粉无新的基团产生;热焓值、糊化温度均降低,热糊稳定性好;溶解度、膨胀度均升高,持水能力增加,冻融稳定性好,产生较好的热糊稳定性和冷糊力学稳定性,该研究为玉米淀粉的深度加工与应用提供了理论依据及技术支撑。     

Effect of Steeping Corn with Lactic Acid on Starch Properties

Pasting and thermal properties of starch from corn steeped in the presence of lactic acid and at different steeping times (8, 16, 24, 32, and 40 hr) were investigated. Corn kernels were steeped at 52°C with 0.2% (w/v) SO₂ and with and without 0.5% (v/v) lactic acid. The isolated starch obtained by corn wet‐milling was characterized by determining starch recoveries, retrogradation, and melting transition properties of the lipid‐amylose complex by differential scanning calorimetry (DSC), and pasting properties by the Rapid Visco Analyser (RVA). Damaged granules and the starch granule size were determined by using microscopic techniques. Starches from corn steeped in the presence of lactic acid (LAS) were compared with control starch (CS) steeped without lactic acid. Greater starch recoveries were obtained for LAS samples than for CS samples, and practically no damaged starch was present in the former preparations. The presence of lactic acid affected the RVA profiles and steeping time affected the viscosities of the starch suspensions. In general, the RVA parameters of LAS suspensions were lower than those of CS suspensions. No great modification of the thermal properties was observed; only a slight decrease in amylopectin retrogradation and in the melting enthalpy of the amylose‐lipid complex was observed. Hydrolysis of the starch during steeping seems the most probable explanation to the starch modifications produced by lactic acid addition.