Influence of Additives and Mixing Time on Crumb Grain Characteristics of Wheat Bread

The effect of additives and processing parameters on wheat bread were investigated objectively using image analysis (IA). Five different bread types were produced by varying the ingredients (standard, standard with fat, standard with emulsifiers) and changing the mixing times (90, 150, and 240 sec). A digital IA system for wheat bread was developed from generic commercial software. The system yielded reproducible results for a variety of bread crumb grain image features. Bread slices were scanned and evaluated using the IA system. Image characteristics were determined for each bread type. All data was statistically evaluated to detect significant differences between bread types. It was shown quantitatively that inclusion of fat or emulsifiers or extension of mixing time had a significant effect on crumb grain features such as mean cell area, total cell area, and number of cells/cm². The five bread types could be distinguished solely by crumb grain characteristics.     

Bread Crumb Grain Development During Baking

Scanning electron microscopy was used to study gas cell size, shape, and distribution throughout the breadmaking process. Flours that produced bread with a relatively good grain and a relatively poor grain were used. Micrographs of the dough samples were taken at mixing; before and after each of two punches; before and after panning; after proofing; and after 12, 18, and 24 min (complete) of baking. No differences were found between the two flours at any dough stage. However, after 12 min of baking, the cell distributions were different between the doughs. These results suggest that the crumb grain differentiates during the early stages of baking. The changes documented during this time, i.e., cells becoming larger and the cell walls thicker, indicate that some gas cells coalesce during the early stages of baking and that this is reflected in the crumb grain of the bread.     

Frequency Dependence of Viscoelastic Properties of Bread Crumb and Relation to Bread Staling

The viscoelastic behavior of bread crumb was studied using dynamic mechanical analysis (DMA) in the compression mode with the frequency sweep. The dynamic storage modulus (E′), loss modulus (E″), and tanδ (E″/E′) were measured for bread crumb aged up to three days at ambient temperature. The viscoelastic properties of bread crumb showed a characteristic frequency dependence similar to that of a soft rubberlike solid. Typical behavior of bread crumb involved a transition from rubberlike to glasslike consistency with increasing frequency. At a low frequency region, the E′ and E″ values were relatively small and nearly constant, showing characteristics of the rubbery plateau. Then, they increased rapidly with increasing frequencies and approached a glasslike state. Tanδ was low and almost constant at low frequencies before the transition, then went through a prominent peak with increasing frequency. The frequency at which the tanδ of bread crumb started to rapidly increase was defined as the onset frequency (ƒ_o) of the transition. The ƒ_o values increased with the aging of bread crumb samples, which correlated highly to bread staling (r = 0.942). Both dynamic moduli E′ and E″ at ƒ_o also increased with the aging of bread, which correlated highly to firmness obtained using a texture analyzer in a static compression mode (r = 0.941 and 0.943, respectively). DMA measurements could be helpful in characterizing bread staling.     

Prediction of Bread Crumb Density by Digital Image Analysis

The cellular structure of bread crumb (crumb grain) is an important factor that contributes to the textural properties of fresh bread. The accuracy of a digital image analysis (DIA) system for crumb grain measurement was evaluated based on its capability to predict bread crumb density from directly computed structural parameters. Bread was prepared from representative flour samples of two different wheat classes, Canada Western Red Spring (CWRS) and Canada Prairie Spring (CPS). Dough mixing and proofing conditions were varied to manipulate loaf volume and crumb density. Sliced bread was subjected to DIA immediately after physical density measurement. Experiments were repeated for the same bread samples after drying to three different moisture contents. Five computed crumb grain parameters were assessed: crumb brightness, cell wall thickness (CWT), void fraction (VF), mean cell area, and crumb fineness (measured as number of cells/cm²). Crumb density ranged from 0.088 to 0.252 g/cm³ depending on proofing and mixing treatments, and was predominantly affected by the former. With increasing crumb density, bread crumb became brighter in appearance, mean cell size and CWT decreased, crumb fineness increased, and the VF decreased. Approximately 80% of the variation in fresh or dried crumb density could be predicted using a linear regression model with two variables, CWT and VF. Results indicated that DIA of directly computed crumb grain could accurately predict bread crumb density after images had been correctly classified into cells and background.     

Modelling Indentation of Bread Crumb by Finite Element Analysis

Finite element analysis (FEA) has the potential for shedding light on the complex mechanical behaviour of many food products. In this paper, the *HYPERFOAM material model in the ABAQUS/Standard FEA package was applied to study the mechanical properties of the crumb of white bread loaves. The applicability of this material model was validated by uniaxial compression stress–strain data. Overall stress–strain curves of low-density bread crumb were well predicted by FEA; altering Poisson's ratio in the simulations (0 and 0·21) made little difference unless the strain was greater than 0·35 for denser crumbs. Experimental compressive Young's modulus and critical stress were well correlated to their counterparts predicted from the FEA material constants in the Ogden strain energy function. The crumb, with characteristics defined by the compressive material constants, was meshed by four-node axisymmetric continuum elements of uniform size to simulate indentation of the crumb. Two cylindrical flat-ended and two spherical indenters were modelled as *RIGID SURFACE. With the axisymmetric indentation FEA model, the load–displacement curves generated from cylindrical indentation were well predicted, whereas those from spherical indenters were under-predicted.     

Volatile Compounds in Crumb of Whole‐Meal Wheat Bread Fermented with Different Yeast Levels and Fermentation Temperatures

The influence of fermentation temperatures (8, 16, and 32°C) and yeast levels (2, 4, and 6%) on the formation of volatile compounds in the crumb of whole‐meal wheat bread was investigated. Volatile compounds were extracted by dynamic headspace extraction and analyzed by gas chromatography–mass spectrometry. Results were evaluated with multivariate data analysis and ANOVA. Bread fermented at a high temperature (32°C) had higher peak areas of the Maillard reaction products 2‐furancarboxaldehyde, 2‐acetylfuran, 2‐methylpyrazine, and phenylacetaldehyde compared with bread fermented at lower fermentation temperatures. Bread fermented at low temperatures (8 and 16°C) was characterized by having higher peak areas of the fermentation products 3‐methylbutanal, 2‐methylbutanal, ethyl acetate, ethyl hexanoate, ethyl propanoate, and 3‐methylbutanol. Fermentation of bread with 6% yeast resulted in a higher peak area of the important fermentation product 2‐phenylethanol. It also reduced the peak areas of important lipid oxidation products. The peak area of 2,3‐butanedione was also relatively higher in bread fermented with 6% yeast compared with lower yeast levels; however, an interaction was seen between the high yeast level and all three fermentation temperatures. In contrast, fermentation with a low yeast level (2%) resulted in bread with relatively higher peak areas of 2‐ and 3‐methylbutanal, as well as (E)‐2‐nonenal and (E,E)‐2,4‐decadienal, which are important lipid oxidation compounds in bread.     

Size Distribution and Properties of Wheat Starch Granules in Relation to Crumb Grain Score of Pup‐Loaf Bread

Twelve hard winter wheat flours with protein contents of 11.8–13.6% (14% mb) were selected to investigate starch properties associated with the crumb grain score of experimentally baked pup‐loaf bread. The 12 flours were classified in four groups depending on the crumb grain scores, which ranged from 1 (questionable‐unsatisfactory) to 4 (satisfactory). Flours in groups 1, 2, 3, and 4 produced breads with pup‐loaf volumes of 910–1,035, 1,000–1,005, 950–1,025, and 955–1,010 cm³, respectively. Starches were isolated by a dough handwashing method and purified by washing to give 75–79% combined yield (dry flour basis) of prime (62–71%) and tailing (7–16%) starches. The prime starch was fractionated further into large A‐granules and small B‐granules by repeated sedimentation in aqueous slurry. All starches were assayed for weight percentage of B‐granules, swelling power (92.5°C), amylose content, and granular size distribution by quantitative digital image analysis. A positive linear correlation was found between the crumb grain scores and the A‐granule sizes (r = 0.65, P < 0.05), and a polynomial relationship (R² = 0.45, P < 0.05) occurred between the score and the weight percentage of B‐granule starch. The best crumb grain score was obtained when a flour had a weight percentage of B‐granules of 19.8–22.5%, shown by varietal effects.     

French Bread Loaf Volume Variations and Digital Image Analysis of Crumb Grain Changes Induced by the Minor Components of Wheat Flour

A standard quality flour for French breadmaking was fractionated by extraction of water‐soluble components (6% db) and by defatting (<1%db) to study the impact of soluble components and lipids on bread quality in terms of loaf specific volume (v_s) and crumb structure. Addition of puroindolines (<0.2%) was also tested. Crumb cell structure was assessed by digital image analysis (DIA) according to erosion‐dilation and closing treatments. The fraction of cells area with size <1 mm (%d<1) was defined as an index of fineness of crumb structure. Both DIA procedures allowed differentiation of crumb structures obtained by various formulations and, in the range of composition modifications tested, variations by a factor of 2 of both criteria (v_s and %d1) were obtained. Soluble fraction increased v_s and decreased fineness. Defatting and adding puroindolines increased fineness with no effect on v_s. The possible role of molecular components of each flour fraction was discussed in terms of rheological and foaming properties. DIA methods and flour recipes tested in this work offer a valuable tool for further studies on the processing‐structure‐properties relationships of French bread dough and crumb.     

Solid‐Phase Microextraction Method for Headspace Analysis of Volatile Compounds in Bread Crumb

A solid‐phase microextraction method was developed to analyze volatile compounds in bread crumb. Three different fibers usually used to determine volatile compounds in foodstuffs were tested, and Carboxen/ Polydimethylsiloxane showed the best extraction efficiency. This method can determine ≈65 compounds, although only the main compounds responsible for the crumb aroma profile (6 alcohols, 5 aldehydes, 5 acids, and 2 ketones) were evaluated quantitatively with a relative standard deviation <20% and limits of detection were 1–18 mg/kg. All the compounds showed a good linearity in concentration ranges of interest with acceptable correlation coefficients (r > 0.99) and recoveries close to 100%. The optimized solid‐phase microextraction (SPME) method was applied to determine aromatic compounds in some precooked frozen breads marketed in Spain (baguettes and ciabattas).     

Bread Quality of Spelt Wheat and Its Starch

Flours from five spelt cultivars grown over three years were evaluated as to their breadbaking quality and isolated starch properties. The starch properties included amylose contents, gelatinization temperatures (differential scanning calorimetry), granule size distributions, and pasting properties. Milled flour showed highly variable protein content and was higher than hard winter wheat, with short dough‐mix times indicating weak gluten. High protein cultivars gave good crumb scores, some of which surpassed the HRW baking control. Loaf volume was correlated to protein and all spelt cultivars were at least 9–51% lower than the HRW control. Isolated starch properties revealed an increase in amylose in the spelt starches of 2–21% over the hard red winter wheat (HRW) control. Negative correlations were observed for the large A‐type granules to bread crumb score, amylose level, and final pasting viscosity for cultivars grown in year 1999 and to pasting temperature in 1998 samples. Positive correlations were found for the small B‐ and C‐type granules relative to crumb score, loaf volume, amylose, and RVA final pasting viscosity for cultivars grown in 1999, and to RVA pasting temperature for samples grown in 1998. The environmental impact on spelt properties seemed to have a greater effect than genetic control.     

Understanding and Modeling the Processing‐Mechanical Property Relationship of Bread Crumb Assessed by Indentation

Measuring fundamental mechanical parameters such as Young's modulus and critical stress is a straightforward and valid approach to evaluating the physical texture of breadcrumb. The objectives of this study were to evaluate whether such fundamental mechanical properties could be measured by indentation techniques such as the AACC crumb firmness method, and then to alter breadmaking conditions so as to model the relationship between these indentation mechanical properties as a function of crumb moisture content and crumb density. Bread was baked according to a short dough process using Canadian western red spring (CWRS) wheat flour. Factors considered in the design of experiments were proofing time, water absorption, crosshead speed, and indenter diameter. Young's modulus and critical stress, measured with 12‐ and 20‐mm cylindrical indenters, were well covalidated with those obtained from a standard compression test. With increases in proofing time and water absorption, a more porous and compliant bread texture led to decreasing Young's modulus and critical stress. Our results revealed a good mapping of mechanical properties to crumb moisture content and density that were correlated to breadmaking conditions, thus permitting more precise prediction of the mechanical properties that determine bread texture.     

REVIEW: Biofortification of Durum Wheat with Zinc and Iron

Micronutrient malnutrition affects over 2 billion people in the developing world. Iron (Fe) deficiency alone affects >47% of all preschool aged children globally, often leading to impaired physical growth, mental development, and learning capacity. Zinc (Zn) deficiency, like iron, is thought to affect billions of people, hampering growth and development, and destroying immune systems. In many micronutrient‐deficient regions, wheat is the dominant staple food making up >50% of the diet. Biofortification, or harnessing the powers of plant breeding to improve the nutritional quality of foods, is a new approach being used to improve the nutrient content of a variety of staple crops. Durum wheat in particular has been quite responsive to breeding for nutritional quality by making full use of the genetic diversity of Fe and Zn concentrations in wild and synthetic parents. Micronutrient concentration and genetic diversity has been well explored under the HarvestPlus biofortification research program, and very positive associations have been confirmed between grain concentrations of protein, Zn, and Fe. Yet some work remains to adequately explain genetic control and molecular mechanisms affecting the accumulation of Zn and Fe in grain. Further, evidence suggests that nitrogen (N) nutritional status of plants can have a positive impact on root uptake and the deposition of micronutrients in seed. Extensive research has been completed on the role of Zn fertilizers in increasing the Zn density of grain, suggesting that where fertilizers are available, making full use of Zn fertilizers can provide an immediate and effective option to increase grain Zn concentration, and productivity in particular, under soil conditions with severe Zn deficiency.     

Reduced Gelatinization,Hydrolysis, and Digestibility in Whole Wheat Bread in Comparison to White Bread

Wheat, an important crop in North Dakota and the United States, is often used for bread. Health concerns related to chronic diseases have caused a shift toward consumption of whole wheat bread. There has been some indication that the rate and amount of starch digestibility of whole wheat breads may be lower than for their refined flour counterparts. This research investigated the components of whole wheat bread that may reduce starch digestibility and impact nutritional quality. Six formulations of flour were used, which included two refined flours, two whole wheat flours, and two whole wheat flours with added starch. The starch was added to whole wheat flours to increase the starch level to that of the refined flour so that we can determine whether or not the dilution of the starch in whole wheat bread was a factor in lowering the estimated glycemic index (eGI) of whole wheat bread. White and whole wheat flours and breads were evaluated for chemical composition, baking quality by 1 , and eGI by the Englyst assay. Whole wheat breads had significantly (P < 0.05) higher mineral, protein, arabinoxylan, and phenolic acid contents, as well as significantly (P < 0.05) lower eGI. The starch molecular weight was also significantly (P < 0.05) higher for whole wheat and whole wheat + starch breads compared with white breads. The eGIs of refined flour breads were 93.1 and 92.7, whereas the eGIs of whole wheat and whole wheat + starch breads ranged from 83.5 to 85.1. Overall, several factors in the whole wheat bread composition can be found to affect the quality and starch hydrolysis.     

Bread Quality Relationship with Rheological Measurements of Wheat Flour Dough

The rheological properties of wheat doughs prepared from different flour types, water contents, and mixing times for a total of 20 dough systems were studied. The results were compared with the results of standard baking tests with the same factors. Water and flour type had a significant effect on storage modulus (G′) or phase angle measured by an oscillatory test both in the linear viscoelastic region and as a function of stress, and on compressional force measured as a function of time. The correlation of maximum force of dough in compression and G′ of dough measured within the linear viscoelastic region was r = 0.80. Correlation between the compression and oscillation test improved when all measuring points of the G′ stress curve were included (r = 0.88). The baking performance of the different doughs varied greatly; loaf volumes ranged from 2.9 to 4.7 mL/g. Although the water content of the dough correlated with the rheological measurements, the correlation of G′measured in the linear viscoelastic region or maximum force from stress‐time curve during compression was poor for bread loaf volumes. Mixing time from 4.5 to 15.5 min did not affect the rheological measurements. No correlation was observed with the maximum force of compression or G′ of dough measured in the linear viscoelastic region and baking performance. Good correlation of rheological measurements of doughs and baking performance was obtained when all the data points from force‐time curve and whole stress sweep (G′ as a function of stress) were evaluated with multivariate partial least squares regression. Correlation of all data points with loaf volume was r = 0.81 and 0.72, respectively, in compression and shear oscillation.     

Staling of Bread as Affected by Waxy Wheat Flour Blends

Crumb softness and improved shelf life of bread is often achieved by incorporating expensive shortenings in the formulation. We hypothesized that similar results could be achieved by blending bread wheat flour with waxy (low amylose) durum wheat flour. White pan bread was baked from 10, 20, and 30% waxy durum wheat flour composites and evaluated for loaf volume and crumb firmness over a period of 0, 3, and 5 days. The loaf volumes were not affected by the waxy flour blends. However, as staling progressed over 3–5 days, significant firming of crumb was observed in the control sample compared with loaves containing waxy flour. The firmness was inversely proportional to the level of waxy flour used in the blend. A 20% waxy wheat flour blend was optimal in retarding staling while producing bread quality comparable with the control. It was further established that bread made with 20% waxy flour gave lower firmness values after 5 days of storage in comparison to bread made with 3% shortening. These results suggest that 20% waxy wheat flour could substitute for use of shortening to achieve desirable crumb softness and to retard staling upon storage.     

Baking Quality of Bread Wheat Cultivars Damaged by Nysius simulans

Wheat grain may be attacked by different insect species. Among them, some Heteroptera species (e.g., Aelia spp. and Eurygaster spp.) reduce wheat breadmaking quality; others, such as Nysius simulans , commonly extract water and nutrients from soy plants. The aim of this study was to assess the effect of N. simulans infestation on breadmaking quality of different bread wheat cultivars. Twelve wheat cultivars (damaged and undamaged by N. simulans ) were studied. Infested grain percentage varied between 51 and 78%, depending on cultivar. Protein and gluten quantity and quality were significantly reduced in damaged flours, as shown by gluten index, solvent retention capacity, and SDS sedimentation index. SDS‐PAGE from water‐extractable proteins evidenced an important proteolytic activity in damaged samples. Dough rheological properties showed a reduced dough viscoelasticity in damaged samples. Microbread specific volume changed from 3.26 cm³/g for samples made with undamaged flour to 2.77 cm³/g for bread made with damaged flour. No evidence for modification in starch properties was found. The infestation by N. simulans reduced wheat breadmaking quality in all cultivars studied, as a result of proteolytic activity occurring after dough hydration. Results suggest that the presence of N. simulans should be considered as a factor affecting wheat crops, mainly those located next to soy crop areas, which is the usual host for this insect.     

Potential Utilization of Mixolab for Quality Evaluation of Bread Wheat Genotypes

The aim of this study was to determine the possibility of using Mixolab to assess the quality of different wheat genotypes. Mixolab data were compared with various flour quality characteristics and bread volume. The samples were chosen to represent a wide range in terms of grain and rheological properties and baking quality. There are eight paramaters used to evaluate a Mixolab curve. C1 and C2 are related to protein quality, whereas C3, C4 and C5 are related to the starch characteristics. Slopes α, β, γ are the indicators of protein weakening, starching speed, and enzymatic degradation. There were significant correlations between two Mixolab parameters (Stability and C2) and Zeleny sedimentation and Alveograph W values (P < 0.01). Some of the Mixolab parameters (C3, C4, C5) were correlated with Alveograph G and P/L value (P < 0.01). Mixolab values are generally in agreement with Farinograph values. There were significant negative correlations between most of the Mixolab parameters (Stability, C2, C3, C4) and Farinograph softening degree. Stability and C2 parameters of Mixolab were also significantly correlated with Farinograph stability values (P < 0.01). The correlation between Mixolab stability and Farinograph stability was considerably high (r = 0.907, P < 0.001). The Mixolab parameters C3, C4, and C5 were significantly correlated with bread volume. Significant correlations were observed between slope α and Zeleny sedimentation (P < 0.05), Alveograph W (P < 0.01), Farinograph softening degree (P < 0.001), and stability (P < 0.001) values.     

Application of Polished‐Graded Wheat Grains for Sourdough Bread

Flours obtained by a specific polishing process were used to prepare sourdough and bread. Three fractions designated C‐1 (100–90%), C‐5 (60–50%), and C‐8 (30–0%) were studied. The pH, total titratable acidity levels, and buffering capacity of sourdoughs made from polished flours were significantly different from those of the control sourdough with No. 1 Canada Western Red Spring (CW), and they provided sourdough breads with better qualities than that of CW. The growth of lactic acid bacteria and yeast in polished flour sourdoughs were significantly accelerated during fermentation over that in CW sourdough. Higher maturation of polished flour sourdoughs softened the hardness of mixed dough. The intricate network of honeycomb structure gluten and uneven surface of starch granules were distinctly observed in SEM images. Substitutions of C‐5 or C‐8 sourdoughs for CW significantly increased the loaf volume and softened breadcrumbs more than CW sourdough. Flour qualities of polished flours such as suitable acidity and good buffering capacity caused by the bran fraction were effective for better growth and longer life of yeast in the dough during fermentation. Therefore, application of polished flours in sourdough bread would improve rheological properties of dough and bread as compared with CW sourdough.