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1.
Flour milling separates endosperm from bran through repeated roller milling and sifting, in which the size distribution of particles produced by the initial breakage of the wheat kernels critically affects the process. The double normalized Kumaraswamy breakage function (DNKBF), previously developed to describe wheat breakage during roller milling, was extended to refine the modeling of the effect of roll gap on breakage. The DNKBF describes two populations of particles arising from roller milling of wheat, a narrow peak of mid‐sized particles and a wider distribution of both small and very large particles. A new dataset was obtained from milling a set of wheat samples bred to give a range of shapes by cross‐breeding a conventional wheat, Cappelle, with an almost spherical wheat, Triticum sphaerococcum. A residual analysis showed a statistically significant effect of kernel shape on breakage using this new dataset. This analysis supports earlier suggestions that more elongated kernels break to give slightly larger particles than more spherical kernels of equivalent hardness, because of the relatively greater bran content of elongated kernels. The extended DNKBF was also used to model effects of moisture content, showing a distinct disjunction at around 16% moisture that aligns with commercial practice for wheat milling.  相似文献   

2.
The endosperm and bran of a wheat grain have different mechanical properties and break differently under the same stresses. Stress‐strain analysis was used to model the factors affecting wheat kernel breakage during milling using fluted rolls. The planes of principal compressive and tensile stress and the maximum shear stresses, along which the kernel is most likely to be broken, were calculated for a sharp‐to‐sharp roll disposition. With the occurrence of compressive stress in the horizontal direction and shear stress in the vertical direction, a kernel tends to break along a principal tensile stress plane because the tensile strength of the endosperm is much smaller than its compressive strength. The model presented quantifies the mathematical relationship of three design and operational factors affecting the principal stresses and the maximum shear stresses: roll gap, differential, and roll diameter. High‐speed video was used to observe wheat breakage events during milling; the results show consistency with the theoretical analysis.  相似文献   

3.
The production of oat bran involves the dehulling of oats, inactivation of their enzymes, and the subsequent grinding and sieving of the clean groats to isolate the larger bran particles. The bran yield from the oat groats may be related to their hardness, as it is in wheat. Groat breakage, which occurs during the dehulling process, reduces milling yield and may also be related to groat hardness. This study sought to investigate genotypic and environmental effects on oat dry milling and oat dehulling characteristics, and attempted to define properties associated with oat groat hardness. Significant genotypic differences in bran yield were largely attributed to groat composition, where higher β‐glucan and oil concentrations in the groat were associated with higher bran yields. Bran composition was largely dependent on a combination of the bran yield and the groat composition. Although groat breakage was correlated with bran yield and with groat β‐glucan concentration, environmental factors appeared to be more influential. Locations that had suffered severe crown rust infestations exhibited higher rates of groat breakage during dehulling. Bran yield was not as strongly affected at the locations infested with crown rust, indicating that bran yield and groat breakage are manifestations of different types of groat hardness and are only partially related.  相似文献   

4.
The current wheat milling process separates bran from endosperm by passing tempered wheat kernels through successive break rolls and sifters. Using hydrolytic enzymes during tempering degrades bran and aleurone layers and can improve milling efficiency and yield. This study was conducted to evaluate the effects of chemical and enzymatic treatments of wheat kernels before milling on physical and milling characteristics of the resulting wheat and flour quality. Hard wheat kernels were soaked in dilute acid or water and dried back to original moisture before being tempered with enzymes in water. Kernel physical and milling characteristics (600 g) were evaluated. Dilute acid soaking did not affect the 1,000‐kernel weight and diameter but softened treated kernels. When treated kernels were pearled, bran removal was mostly from ends; and the reducing sugar content in enzyme‐treated bran was significantly higher than the control. Compared with the control, acid‐soaked enzyme‐tempered kernels showed small but significant improvement in straight flour yield, with virtually no difference in protein content, and flour color. Chemical and enzyme treatment resulted in higher ash in flour. These differences were not seen in milling of larger batches (1,500 g) of kernels.  相似文献   

5.
Wheat contains phenolic compounds concentrated mainly in bran tissues. This study examined the distribution of phenolics and antioxidant activities in wheat fractions derived from pearling and roller milling. Debranning (pearling) of wheat before milling is becoming increasingly accepted by the milling industry as a means of improving wheat rollermilling performance, making it of interest to determine the concentration of ferulic acid at various degrees of pearling. Eight cultivar samples were used, including five genotypes representing four commercial Canadian wheat classes with different intrinsic qualities. Wheat was pearled incrementally to obtain five fractions, each representing an amount of product equivalent to 5% of initial sample weight. Wheat was also roller milled without debranning. Total phenolic content of fractions was determined using the modified Folin‐Ciocalteau method for all pearling fractions, and for bran, shorts, bran flour, and first middlings flour from roller milling. Antioxidant activity was determined on phenolic extracts by a method involving the use of the free radical 2,2‐diphenyl‐l‐picrylhydrazyl (DPPH). Total phenolics were concentrated in fractions from the first and second pearlings (>4,000 mg/kg). Wheat fractions from the third and fourth pearlings still contained high phenolic content (>3,000 mg/kg). A similar trend was observed in antioxidant activity of the milled fractions with ≈4,000 mg/kg in bran and shorts, ≈3,000 mg/kg in bran flour, and <1,000 mg/kg in first middlings flour. Total phenolic content and antioxidant activity were highly correlated (R2 = 0.94). There were no significant differences between red and white wheat samples. A strong influence of environment (growing location) was indicated. Pearling represents an effective technique to obtain wheat bran fractions enriched in phenolics and antioxidants, thereby maximizing health benefits associated with wheat‐based products.  相似文献   

6.
One nonwaxy (covered) and two waxy (hull-less) barleys, whole grain and commercially abraded, were milled to break flour, reduction flour, and the bran fraction with a roller mill under optimized conditions. The flour yield range was 55.3–61.8% in whole grain and increased by 9–11% by abrasion before milling. Break flours contained the highest starch content (≤85.8%) independent of type of barley and abrasion level. Reduction flours contained less starch, but more protein, ash, free lipids, and total β-glucans than break flours. The bran fraction contained the highest content of ash, free lipids, protein, and total β-glucans but the lowest content of starch. Break flours milled from whole grain contained 82–91% particles <106 μm, and reduction flours contained ≈80% particles <106 μm. Abrasion significantly increased the amount of particles <38 μm in break and reduction flours in both types of barley. Viscosity of hot paste prepared with barley flour or bran at 8% concentration was strongly affected by barley type and abrasion level. In cv. Waxbar, the viscosity in bran fractions increased from 428 to 1,770 BU, and in break flours viscosity increased from 408 to 725 BU due to abrasion. Sugar snap cookies made from nonwaxy barley had larger diameter than cookies prepared from waxy barley. Cookies made from break flours were larger than those made from reduction flours, independent of type of barley. Quick bread baked from nonwaxy barley had a loaf volume similar to that of wheat bread, whereas waxy barley bread had a smaller loaf volume. Replacement of 20% of wheat flour by both waxy and nonwaxy barley flour or bran did not significantly affect the loaf volume but did decrease the hardness of quick bread crumb.  相似文献   

7.
Durum wheat bran was exposed to UV radiation up to 48 hr and the changes in ferulic acid (FA) content in the peripheral part s of grain were measured. The treatment resulted in a 25% decrease in FA monomer and a 44% decrease in dehydrodiferulic acid (DHD) ester‐linked to the cell‐wall arabinoxylans. This reduction was partly explained by a significant increase of FA (30%) and DHD (36%) engaged in hot alkali‐labile linkages. The results suggest that UV irradiation induced the formation of new cross‐links between feruloylated arabinoxylan and lignin in the pericarp. The effects of UV treatment on bran mechanical properties and wheat milling behavior were investigated. UV irradiation for 15 hr increased the stress to rupture by 30% and decreased the extensibility of bran tissues by 54%. This stiffening was associated with an increase in bran friability during grinding. Although this effect was due in part to the hydrothermal history of the grain, chemical modification induced by UV significantly influenced the size reduction of bran particles, which can be explained by the modification of the mechanical properties of bran. Relationships between the organization of cell‐wall polymers, the mechanical properties of tissues, and the behavior of wheat grain during milling were investigated.  相似文献   

8.
Two hull‐less barley cultivars, one with waxy starch and the other with high‐amylose starch, were roller‐milled unpearled and after 15% pearling. Flows of varying length, with diverse roll settings and roll surfaces were used to determine effects on the yield, composition, and properties of milled products. Similar trends were noted for the two cultivars. When using a short flow comprising four break passages and a sizing passage, power consumption during grinding was reduced by 10% when roll flute orientation was changed from dull‐to‐dull (D/D) to sharp‐to‐sharp (S/S). Flute orientation had minimal effects on the yield and brightness of flour, but SS grinding gave a higher yield of a fiber‐rich fraction (FRF). FRF yield and composition are of particular interest because FRF has potential as a functional food ingredient due to elevated levels of β‐glucans (BG) and arabinoxylans (AX). When using smooth frosted rolls (SM) for the sizing passage, power consumption increased by several times over using fluted sizing rolls with little advantage for either yield or BG content of FRF. FRF starch damage increased when smooth sizing rolls were used, and water swelling, a measure of water hydration capacity, also increased. Setting break and sizing rolls sharp‐to‐sharp significantly lowered the mean particle size of the FRF fraction, accompanied by moderate declines in FRF BG and AX contents. FRF yield decreased ≤50% when milling flow was lengthened to three sizing passages with intermediate impact passages, with only a moderate accompanying increase in FRF fiber content, regardless of roll conditions. Pearling 15% before milling reduced the yield of FRF by ≈30% while moderately reducing flour yield. Flour brightness was improved by pearling. When barley was pearled, FRF contained higher amounts of BG, but lower amounts of AX, phenolics, ash, and protein.  相似文献   

9.
Rice bran contains high amounts of beneficial antioxidants including tocopherols, tocotrienols, and oryzanols. Current rice milling technology produces rice bran from different layers of the kernel caryopsis. Under current practices, these layers are combined and then steam‐extruded to form a stabilized rice bran pellet that is storage‐safe prior to oil extraction. Each of these rice bran intermediates can vary in antioxidant content. The objective of this study was to investigate the changes in selected antioxidants in rice bran from both long‐ and medium‐grain rice during commercial milling and bran processing. Rice bran collected from various milling breaks of a commercial system had varying antioxidant levels. Bran collected after milling break 2 had the highest levels of tocopherol and tocotrienol. Oryzanol concentration was significantly higher in outer bran layers. Results also indicate that the long‐grain rice bran averaged ≈15% more antioxidants than the medium‐grain rice bran.  相似文献   

10.
Preharvest sprouted wheat is often characterized by the falling number (FN) test. FN decreases in preharvest sprouted wheat as enzymatic degradation of the starchy endosperm increases. Wheat with FN values <250–275 is often discounted at the time of sale. The intent of this investigation was to evaluate the effects of debranning or pearling on the flour quality traits of five samples of wheat rated as low, med‐low, medium, med‐high, and sound that exhibited a range in FN values of 62–425 sec. Replicates of each sample were pearled for 30, 60, and 120 sec to remove portions of the outer bran layers before milling. FN was highly correlated with α‐amylase activity (r > ‐0.97) in the med‐low, medium, and med‐high FN sample sets as pearling time increased. FN increased in the medlow, medium, and med‐high FN samples by 128, 123, and 80%, respectively, after 120 sec of pearling. Pearling had no effect on flour FN of the low FN sample but α‐amylase activity was significantly decreased. Pearling had little or no effect on FN and α‐amylase activity of the sound sample. FN was moderately to strongly correlated with Rapid Visco Analyser (RVA), alveograph, and farinograph properties, and poorly correlated with protein content, flour yield, and bread loaf volume. In subsequent breadmaking studies, bread loaf volume, and crumb characteristics of flour from pearled wheat were not significantly different from loaf volume and crumb characteristics of flour from the corresponding nonpearled wheat.  相似文献   

11.
The crumbliness of starchy endosperm and the resistance of bran are key characteristics that enhance milling behavior of wheat and are dependent on the genetic origin and moisture content of the grain. A method was developed to measure the mechanical properties of bran samples based on the measurement of tensile stress and strain. Tests conducted with this highly reproducible and sensitive method documented cultivar and moisture‐content effects (6.3, 13.8, and 18%, wb) on rheological behavior of wheat seed coats. A moisture‐dependent reduction in stress to fracture (‐15 to ‐30%) and in Young's modulus (‐45 to ‐55%) was quantified. An increase in deformation to fracture of seed coats was also correlated with bran size differences after milling. The energy required to fracture a sample (from 0.4 to 1.3 J/mm3) was considered the most valid of all presented parameters for assessing the milling behavior of wheat seed coats and the size of bran fractions.  相似文献   

12.
Flour mill streams obtained by milling grain of 10 bread wheat cultivars grown in the Skopje region of Macedonia were analyzed for rheological and breadmaking quality characteristics and for composition of gliadins and HMW‐GS. The objective of this study was to examine the relationships between the composition of gluten proteins and breadmaking quality, as well as to determine the importance of gluten proteins for technological quality of flour mill streams. The grain was milled in an experimental mill according to a standardized milling procedure, with three break and three reduction passages. The addition of two vibratory finishers in the milling scheme enabled better separation of bran. A small‐scale baking method for evaluation of the breadmaking properties was developed, and electrophoretic methods including acid‐PAGE and SDS‐PAGE were used to determine the composition of the gluten proteins. There were significant differences in the degree of dough softening of individual and total flour fractions of the flour mill streams for cultivars with different alleles from six loci, for farinograph water absorption from seven loci, and for bread loaf volume and crumb quality score from six loci. The Glu‐1 quality scores for the wheat cultivars investigated were 3–9 and proved to be a useful indicator of breadmaking quality. The novel feature of the investigation related to the breadmaking potential of the flour mill streams compared with straight‐run flours.  相似文献   

13.
Commercial wheat (Triticum aestivum em. Thell) flour milling produces flour streams that differ in water absorption levels because of variability in protein concentration, starch damaged by milling, and nonstarch polysaccharides. This study characterized the distribution of water‐extractable (WE) nonstarch polysaccharides (NSP) in long‐flow pilot‐milling streams of soft wheat to model flour quality and genetic differences among cultivars. Existing reports of millstream analysis focus on hard wheat, which breaks and reduces differently from soft wheat. Seven soft winter wheat genotypes were milled on a pilot‐scale mill that yields three break flour streams, five reduction streams, and two resifted streams. Protein concentration increased linearly through the break streams. WENSP concentration was low and similar in the first two break streams, which are the largest break streams. Flour recovery decreased exponentially through the reduction streams; flour ash and water‐extractable glucose and galactose polymers increased exponentially through the reduction streams. Protein concentration and WE xylan concentration increased linearly through the reduction streams. The ratio of arabinose to xylose in WE arabinoxylan (WEAX) decreased through the reduction streams, and response varied among the genotypes. Flour ash was not predictive of stream composition among genotypes, although within genotypes, ash and other flour components were correlated when measured across streams. The second reduction flour stream was the largest contributor to straight‐grade flour WEAX because of both the size of the stream and the concentration of WEAX in the stream.  相似文献   

14.
《Cereal Chemistry》2017,94(6):963-969
Single‐pass and multipass milling systems were evaluated for the quality of whole wheat durum flour (WWF) and the subsequent whole wheat (WW) spaghetti they produced. The multipass system used a roller mill with two purifiers to produce semolina and bran/germ and shorts (bran fraction). The single‐pass system used an ultracentrifugal mill with two configurations (fine grind, 15,000 rpm with 250 μm mill screen aperture; and coarse grind, 12,000 rpm with 1,000 μm mill screen aperture) to direct grind durum wheat grain into WWF or to regrind the bran fraction, which was blended with semolina to produce a reconstituted WWF. Particle size, starch damage, and pasting properties were similar for direct finely ground WWF and multipass reconstituted durum flour/fine bran blend and for direct coarsely ground WWF and multipass reconstituted semolina/coarse bran blend. The semolina/fine bran blend had low starch damage and had desirable pasting properties for pasta cooking. WW spaghetti was better when made with WWF produced using the multipass than single‐pass milling system. Mechanical strength was greatest with spaghetti made from the semolina/fine bran or durum flour/fine bran blends. The semolina/fine bran and semolina/coarse bran blends made spaghetti with high cooked firmness and low cooking loss.  相似文献   

15.
Whole grain wheat products are a growing portion of the foods marketed in North America, yet few standard methods exist to evaluate whole grain wheat flour. This study evaluated two flour milling systems to produce whole grain soft wheat flour for a wire‐cut cookie, a standard soft wheat product. A short‐flow experimental milling system combined with bran grinding in a Quadro Comil produced a whole grain soft wheat flour that made larger diameter wire‐cut cookies than whole grain flour from a long‐flow experimental milling system. Average cookie diameter of samples milled on the short‐flow mill was greater than samples milled on the long‐flow system by 1 cm/two cookies (standard error 0.09 cm). The long‐flow milling system resulted in more starch damage in the flour milling than did the short‐flow system. The short‐flow milling system produced flours that were useful for discriminating among wheat cultivars and is an accessible tool for evaluating whole grain soft wheat quality.  相似文献   

16.
Mechanical properties of wheat grain outer layers from common wheat (Triticum aestivum L.) cultivars known to display distinct milling behavior were analyzed using uniaxial tension tests. Tensile modulus and strain to rupture of the tissues distinguished between the wheat cultivars. Values of strain to rupture were related to coarse bran size generated by grain milling, a characteristic that distinguishes the two hardness classes. As content of an aleurone marker in total or first break flour was also related to coarse bran size, extensibility of wheat grain outer layers' could be a key parameter to explain the observed tissue mechanical behavior and thus distribution of the aleurone layer content in flours. As tissue mechanical properties are generally linked to the cell wall biochemical composition and structure, analysis of the main wheat outer layers' cell wall compounds was undertaken to establish relationships with the differences observed in mechanical properties. No clear correlation could be found with one of the wheat outer layers' component but involvement of the outer layers' cell wall structure in the tissues behavior at milling was confirmed.  相似文献   

17.
Differences in milling behavior among hard‐type common wheat (Triticum aestivum) cultivars are well known to millers. Among them, the French cultivar Soissons, which contains the Pinb‐D1d allelic form of the puroindoline b gene, is particularly distinguished for its high milling value. Near‐isogenic lines (NILs) differing by the allelic forms of the puroindoline b gene, Pinb‐D1d or Pinb‐D1b (one of the most frequent alleles found in the European wheat population), were constructed. Grain characteristics obtained after wheat cultivation in distinct environmental conditions were compared between NILs and the cultivar Soissons, as was their fractionation behavior. Results showed that NILs containing the Pinb‐D1d allele displayed lower values of grain hardness and vitreousness than did the corresponding lines containing the Pinb‐D1b allelic form under the same cultivation conditions. Both genetic background and environmental conditions appeared to affect grain texture. Measured single‐kernel characterization system hardness index values of the samples under study were found to be correlated with the vitreousness values. Studies of the milling behavior helped to point out that grain vitreousness is an important factor acting on endosperm breakage ability, whatever the genetic background of the wheat. Our results also demonstrated that, at similar levels of vitreousness, the endosperm of Soissons could more easily be reduced than that of other wheat lines.  相似文献   

18.
Variations in physical and compositional bran characteristics among different sources and classes of wheat and their association with bread‐baking quality of whole grain wheat flour (WWF) were investigated with bran obtained from Quadrumat milling of 12 U.S. wheat varieties and Bühler milling of six Korean wheat varieties. Bran was characterized for composition including protein, fat, ash, dietary fiber, phenolics, and phytate. U.S. soft and club wheat brans were lower in insoluble dietary fiber (IDF) and phytate content (40.7–44.7% and 10.3–17.1 mg of phytate/g of bran, respectively) compared with U.S. hard wheat bran (46.0–51.3% and 16.5–22.2 mg of phytate/g of bran, respectively). Bran of various wheat varieties was blended with a hard red spring wheat flour at a ratio of 1:4 to prepare WWFs for determination of dough properties and bread‐baking quality. WWFs with U.S. hard wheat bran generally exhibited higher dough water absorption and longer dough mixing time, and they produced smaller loaf volume of bread than WWFs of U.S. soft and club wheat bran. WWFs of two U.S. hard wheat varieties (ID3735 and Scarlet) produced much smaller loaves of bread (<573 mL) than those of other U.S. hard wheat varieties (>625 mL). IDF content, phytate content, and water retention capacity of bran exhibited significant relationships with loaf volume of WWF bread, whereas no relationship was observed between protein content of bran and loaf volume of bread. It appears that U.S. soft and club wheat bran, probably owing to relatively low IDF and phytate contents, has smaller negative effects on mixing properties of WWF dough and loaf volume of bread than U.S. hard wheat bran.  相似文献   

19.
Improvement of milling quality is an important aspect in wheat breeding programs. However, the milling quality of Chinese wheats remains largely unexplored. Fifty‐seven Chinese winter wheat cultivars from four regions were used to investigate the variation of milling quality parameters and to determine the associations between milling quality traits and color of noodle sheet. Substantial variation was presented for all measured parameters in this germplasm pool. Complete soft, hard, and medium‐hard types were observed. Soft wheat and hard wheat show significant differences in flour ash content, flour bran area, and flour color grade. No simple trait can be used to select for flour milling quality. High flour ash content and bran speck area contributed negatively to brightness of dry flour. Correlation coefficients (r) between L* value of dry flour and flour ash content and bran speck area were ‐0.47 and ‐0.65 for hard cultivars, and ‐0.51 and ‐0.72 for soft cultivars, respectively. Flour color grade (FCG) was significantly and positively associated with bran speck area; r = 0.56 and 0.73 for hard and soft wheats, respectively. There was a high correlation between FCG and L* value of flour water slurry (r = ‐0.95). Strong associations were also established between milling quality index (MQI) and FCG, L* value of dry flour, flour‐water slurry, and white salted noodle sheet for both hard and soft wheats. In conclusion, substantial progress could be achieved in improvement of milling quality in Chinese winter wheats through genetic selection, and FCG and MQI could be two important parameters for evaluation of milling quality in breeding programs.  相似文献   

20.
The total plant sterol contents (free sterols and covalently bound structures) of the main cereals cultivated in Finland were determined. Furthermore, sterol contents were determined for different flour and bran fractions in the milling process of wheat and rye, as well as plant sterol contents in various milling and retail bakery products. The sample preparation procedure included acid and alkaline hydrolysis to liberate sterols from their glycosides and esters, respectively. Free sterols were extracted and, after recovery using solid‐phase extraction, derivatized to trimethylsilyl ethers for gas chromatography (GC) analysis. We used GC with a mass spectrometer (MS) for identification. When two cultivars of rye, wheat, barley, and oats grown in the same year were compared, the highest plant sterol content was observed in rye (mean content 95.5 mg/100 g, wb), whereas the total sterol contents (mg/100 g, wb) of wheat, barley, and oats were 69.0, 76.1, and 44.7, respectively. In addition, the 10 rye cultivars and breeding lines compared had total sterol contents of 70.7–85.6 mg/100 g. In the milling process of rye and wheat, the plant sterols fractionated according to the ash content of the corresponding milling product. In all cereal grain and milling product samples, sitosterol was the main sterol. The level of stanols differed in the different milling process samples; it was lower in the most refined rye and wheat flours (≈15%) than in the bran fractions (≈30% in the bran with 4% ash content). Rye bread with whole meal rye flour as the main or only ingredient was a good source of sterols. Sterol content was higher than that of wheat bread, whereas plant sterol content of other bakery products was affected by the type and amount of fat used in baking.  相似文献   

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