Influence of Kernel Damage on Corn Nutrient Composition,Dry Matter Losses,and Processability During Alkaline Cooking

The nutrient losses of corn containing 0–30% damaged kernels that occurred during alkaline cooking into tortillas were examined. Samples from different stages during processing were tested for chemical composition and protein fractionation. The most prevalent type of kernel damage was mechanical, followed in decreasing order by molds, insects, heat, and rodent damage. Corn with higher content of damaged kernels was susceptible to overcooking, resulting in cracked or fully open nixtamal kernels and sticky masa that were difficult to handle during processing. Nutrient losses increased with increasing levels of kernel damage. Most nutrient losses from sound corn kernels occurred during washing as the pericarp and attached solids were removed. During simmering, damaged corn kernels were fully cooked into physically opened kernels with more nutrients being extracted into the water. About 15% of total solids and 50% of both crude fiber and fat were lost during cooking of corn with 30% kernel damage. The greatest losses were consistently observed for albumins and globulins from both sound and damaged kernels at all stages of cooking. Appropriate control of kernel damage level is required to improve yield of product with consistent quality. The susceptibility to overcooking of excessively damaged corn increases the complexity to consistently meet product quality specifications. Excess dry matter losses in the cooking liquor can significantly increase the risk of environmental contamination and cost of sewage water treatment.     

Evaluation of the Single Kernel Characterization System (SKCS) for Measurement of Sorghum Grain Attributes

The single kernel characterization system (SKCS) has been widely used in the wheat industry, and SKCS parameters have been linked to end‐use quality in wheat. The SKCS has promise as a tool for evaluating sorghum grain quality. However, the SKCS was designed to analyze wheat, which has a different kernel structure from sorghum. To gain a better understanding of the meaning of SKCS predictions for grain sorghum, individual sorghum grains were measured for length, width, thickness (diameter), and weight by laboratory methods and by the SKCS. SKCS predictions for kernel weight and thickness were highly correlated to laboratory measurements. However, SKCS predictions for kernel thickness were underestimated by ≈20%. The SKCS moisture prediction for sorghum was evaluated by tempering seven samples with varying hardness values to four moisture levels. The moisture contents predicted by SKCS were compared with a standard oven method and, while correlated, SKCS moisture predictions were less than moisture measured by air oven, especially at low moisture content. Finally, SKCS hardness values were compared with hardness measured by abrasive decortication. A moderate (r = 0.67, P < 0.001) correlation was observed between the hardness measurements. The SKCS predictions of kernel weight and diameter were highly correlated with laboratory measurement. Moisture prediction, however, was substantially lower by the SKCS than as measured by an air oven method. The SKCS should be suitable for measuring sorghum grain attributes. Further research is needed to determine how SKCS hardness predictions are correlated to milling properties of sorghum grain.     

Relationships Among Grain Sorghum Quality Factors

Correlations among grain sorghum quality factors (proximate composition, physical properties, and water absorption properties) were evaluated. Samples of 46 commercial hybrids (24 and 22 from crop years 1993 and 1994) were analyzed for starch, protein, crude free fat, test weight, absolute density, 1,000 kernel weight, percent kernel abraded, water absorption index, initial water absorption rate, and moisture saturation point. Test weight, absolute density, and percent kernel abraded were positively correlated among themselves (r > 0.5). Protein was negatively correlated with both test weight and absolute density (r < -0.5), while moisture saturation point showed negative correlations with test weight, absolute density, 1,000 kernel weight, and percent kernel abraded (r < -0.4). Principal component factor analysis through the covariance matrix explained 95% of the total variation of quality factors among hybrids (two factors), and, through the correlation matrix, 85% of the total variation (five factors). Water absorption rate decreased with increasing starch content of grain sorghum kernels as water absorption rate increased and amount of water for saturation decreased with softening of kernels.     

Effects of Amylose,Corn Protein,and Corn Fiber Contents on Production of Ethanol from Starch‐Rich Media

The effects of amylose, protein, and fiber contents on ethanol yields were evaluated using artificially formulated media made from commercial corn starches with different contents of amylose, corn protein, and corn fiber, as well as media made from different cereal sources including corn, sorghum, and wheat with different amylose contents. Second‐order response‐surface regression models were used to study the effects and interactions of amylose, protein, and fiber contents on ethanol yield and conversion efficiency. The results showed that the amylose content of starches had a significant (P < 0.001) effect on ethanol conversion efficiency. No significant effect of protein content on ethanol production was observed. Fiber did not show a significant effect on ethanol fermentation either. Conversion efficiencies increased as the amylose content decreased, especially when the amylose content was >35%. The reduced quadratic model fits the conversion efficiency data better than the full quadratic model does. Fermentation tests on mashes made from corn, sorghum, and wheat samples with different amylose contents confirmed the adverse effect of amylose content on fermentation efficiency. High‐temperature cooking with agitation significantly increased the conversion efficiencies on mashes made from high‐amylose (35–70%) ground corn and starches. A cooking temperature of ≥160°C was needed on high‐amylose corn and starches to obtain a conversion efficiency equal to that of normal corn and starch.     

Relationships Between the Microstructure,Physical Features,and Chemical Composition of Different Maize Accessions from Latin America

Chemical composition (moisture, total lipids, protein, and apparent amylose) and some physical features (1,000 kernel weight, hardness, and anatomical composition) were determined in 71 accessions representing races of maize from Latin America. Their microstructural characteristics (size and compaction of endosperm cell bodies, pericarp thickness, horny‐floury endosperm ratio, and morphology and size of starch granules) were also evaluated using environmental scanning electron microscopy (ESEM). Compaction was the most important microstructural feature of the maize kernels, representing kernel hardness. Highly compact kernels tended to be hard, with high protein, pericarp, and hard‐endosperm content and high pericarp thickness, but with low moisture, amylose content, and kernel weight and size. The opposite was observed in the least compact kernels. Highly compact kernels tended to have small, polygonal starch granules (<10 μm), while the least compact kernels contained large, spherical granules (>10 μm). These results suggest that microstructure is responsible for the physical features of maize kernels and that microstructure is related to chemical composition.     

Application of the Single-Kernel Characterization System to Wheat Receiving Testing and Quality Prediction

Single-kernel characterization system (SKCS) 4100 measurements on wheat were reproducible and stable and gave good correlations with relevant reference data, e.g., kernel weight vs. 1,000 kernel weight, kernel hardness vs. particle size index, and kernel moisture vs. oven moisture. Under field conditions at a receiving station in Coleambally (NSW, Australia), the SKCS 4100 operated faultlessly and the reproducibility of the results was as good as in the laboratory. The measurements were completed within the time taken for the normal testing sequence, and the histograms were shown to provide valuable information about the samples that would not otherwise be available. For example, the distribution of moisture contents of individual kernels provides additional information about the samples' potential storage stability. Data on the uniformity of hardness could be interpreted in terms of the potential of the wheat to provide a consistent milling performance. An imprecise (r² = 0.44) but potentially useful calibration was obtained for the prediction of flour yield under test milling conditions using SKCS 4100 measurements on wheat. A much stronger correlation (r² = 0.83) was obtained between SKCS data on wheat and the starch damage contents of flours produced on a pilot mill. Thus, the SKCS 4100 has the potential for early generation screening of wheat lines for flour yield and starch damage.     

Structural Characteristics of Steam-Flaked Sorghum

Sorghum undergoes structural changes during tempering, steam cooking, and flaking at various tempering moisture levels. Physical properties of flakes, digestibility, birefringence, scanning electron microscopy (SEM), and environmental SEM (ESEM) were used to evaluate the quality of steam-flaked sorghum from grain containing 11–23% water. As moisture levels increased, the flakes became stronger (57–69% whole flakes) and less dusty (9–4% fines). The diameter of the flakes varied among moisture levels, but preflake and final flake moisture contents increased as the temper level increased. Starch birefringence remained unchanged after tempering, and decreased only slightly after steam cooking; gelatinization occurred primarily during the flaking process. The steaming process prepared the grain for flaking by heating and softening the kernels. Tempering allowed extra water to penetrate inside the kernel endosperm. More starch granules had the opportunity to reach the glass transition temperature (T _g) during flaking. Based on subjective evaluation, birefringence, and SEM, poor quality flakes were opaque, chalky in appearance, and prone to high levels of breakage. The starch granules were more intact and less tightly packed into the flake. Good quality flakes were translucent, thin, and strong, with little chalkiness, and low levels of dust and fines. The dehydrated gelatinized starch continuous phase surrounding the granules reduced the amount of air spaces within the flake, increasing the translucency. ESEM inspection revealed that starch was more extensively gelatinized in the tempered samples. The starch granules were much larger in diameter, and the relative level of gelatinization, evident by the presence of starch granules with collapsed centers, was much higher.     

Relationships Between Simple Grain Quality Parameters for the Estimation of Sorghum and Maize Hardness in Commercial Hybrid Cultivars

Grain hardness affects sorghum and maize processing properties especially for dry milling. A variety of simple grain quality parameters were assessed on 17 sorghum and 35 white maize hybrid cultivars grown in six and four locations, respectively, in South Africa. The purpose was to determine tests that can be used to distinguish hardness in commercial sorghum and maize. The grains were characterized by test weight (TW), thousand kernel weight (TKW), decortication with the tangential abrasive dehulling device (TADD), and kernel size. Maize was also characterized for susceptibility to breakage, stress cracking, and near‐infrared transmittance (NIT) milling index. Principal component analysis showed that, in nontannin and tannin sorghums, TADD hardness and TW were closely correlated (P < 0.001). In maize, TADD hardness was closely correlated (P < 0.001) with NIT milling index and TW. Hence, TADD hardness and NIT milling index or TADD hardness and TW would be suitable for maize hardness evaluation. A combination of TADD hardness, TW, TKW, and kernel size >3.35 mm can be used together to select sorghum grain for hardness. It thus appears that TADD hardness is an excellent method of estimating both sorghum and maize hardness that can be applied for routine batch analysis and cultivar evaluation.     

A Novel Modified Endosperm Texture in a Mutant High‐Protein Digestibility/High‐Lysine Grain Sorghum (Sorghum bicolor (L.) Moench)

Development of high‐protein digestibility (HPD)/high‐lysine (hl) sorghum mutant germplasm with good grain quality (i.e., hard endosperm texture) has been a major research objective at Purdue University. Progress toward achieving this objective, however, has been slow due to challenges posed by a combination of genetic and environmental factors. In this article, we report on the identification of a sorghum grain phenotype with a unique modified endosperm texture that has near‐normal hardness and possesses superior nutritional quality traits of high digestibility and enhanced lysine content. These modified endosperm lines were identified among F₆ families developed from crosses between hard endosperm, normal nutritional quality sorghum lines, and improved HPD/hl sorghum mutant P721Q‐derived lines. A novel vitreous endosperm formation originated in the central portion of the kernel endosperm with opaque portions appearing both centrally and peripherally surrounding the vitreous portion. Kernels exhibiting modification showed a range of vitreous content from a slight interior section to one that filled out to the kernel periphery. Microstructure of the vitreous endosperm fraction was dramatically different from that of vitreous normal kernels in sorghum and in other cereals, in that polygonal starch granules were densely packed but without the typically associated continuous protein matrix. We speculate that, due to the lack of protein matrix, such vitreous endosperm may have more available starch for animal nutrition, and possibly have improved wet‐milling and dry‐grind ethanol processing properties. The new modified endosperm selections produce a range that approaches the density of the vitreous parent, and have lysine content and protein digestibility comparable to the HPD/hl opaque mutant parent.     

Alkaline Processing (Nixtamalization) of White Mexican Corn Hybrids for Tortilla Production: Significance of Corn Physicochemical Characteristics and Process Conditions

Five white corn hybrids were processed (nixtamalized) using 10 different processing conditions; tortillas were prepared to establish relationships between corn composition, physical characteristics, and nixtamalization process or product properties. Corn hybrids were characterized by proximate analysis and by measuring Stenvert hardness, Wisconsin breakage, percent floaters, TADD overs, thousand‐kernel weight, and test weight. Corn characteristics were correlated with process and product variables (effluent dry matter loss and pH; nixtamal moisture and color; masa moisture, color, and texture; and tortilla moisture, color, and rollability). Process and product variables such as corn solid loss, nixtamal moisture, masa texture, and tortilla color were influenced not only by processing parameters (cook temperature, cook time, and steep time) but also depended on corn characteristics. Significant regression equations were developed for nixtamalization dry matter loss (P < 0.05, r² = 0.79), nixtamal moisture (P < 0.05, r² = 0.78), masa gumminess (P < 0.05, r² = 0.78), tortilla texture (P < 0.05, r² = 0.77), tortilla moisture (P < 0.05, r² = 0.80), tortilla calcium (P < 0.05, r² = 0.93), and tortilla color a value (P < 0.05, r² = 0.87).     

Polyphenolics and Antioxidant Capacity of White and Blue Corns Processed into Tortillas and Chips

White and blue corns of Mexican and American origins were lime-cooked to obtain nixtamals with optimal moisture (48–50%) for tortillas and chips. Blue kernels had less bulk density, softer endosperm and, consequently, required less cooking time than the white kernels. The optimum cooking regime for the white kernels was 100°C for 20 min, while the optimum for both pigmented genotypes was 90°C for 0 min (until the lime-cooking solution reached 90°C). Doughs, tortillas, and chips were characterized by total soluble phenolics (TSP), anthocyanins (ACN), and antioxidant capacity (AOX). A dough acidification procedure using fumaric acid (pH 5.2) was assessed as a means to improve TSP, ACN, and AOX retention. The Mexican blue corn had higher AOX (16%) than the American blue genotype, although the latter had a threefold higher TSP content (12.1 g/kg, dwb). Mexican and American blue corns had higher AOX capacity (29.6 and 25.6 μM trolox equivalents [TE]/g dwb), respectively, than the white corn (17.4 μM TE/g). White corns did not have detectable amounts of ACN, while blue Mexican and American kernels contained 342 and 261 mg/kg. Lime cooking had the greatest negative impact on the stability of TSP, ACN, and AOX. However, the acidification reduced ACN, TSP, and AOX losses by 8–23, 3–14, and 4–15%, respectively. Similar ACN losses were observed for both types of blue kernels when processed into nixtamal/dough (47%); however, ACN losses in tortillas and chips manufactured from the American blue genotype were higher (63 and 81%, respectively) than those of Mexican blue corn products (54 and 75%). ACN losses were highly correlated to TSP (r = 0.91) and AOX capacity losses (r = 0.94).     

Effect of Broken Corn Levels on Water Absorption and Steepwater Characteristics

Broken corn created by grounding sound corn kernels was added back at levels of 0, 4, 8, 12, or 16%, by weight, to whole kernels of three corresponding hybrids: FR27 × FRMo17 (a soft endosperm corn), FR618 × FR600 (amedium‐hard endosperm corn), and FR618 × LH123 (a hard endosperm corn). The samples had been dried from 28% moisture content to 15% moisture content either by using ambient air at ≈25°C or at 110°C. Samples were steeped for 36 hr at 52°C in 0.15% sulfur dioxide and 0.5% lactic acid steeping solution. The steepwater characteristics, such as water absorption, solids and protein content in the steepwater, and steepwater pH, were measured by periodic sampling and analyzed. Broken corn level has a significant effect on the amount of solids released during steeping and steepwater protein content for all samples. Both steepwater solids and protein content increased linearly as broken corn content increased. Corn drying temperature, kernel hardness, and interactions between drying temperature and kernel hardness has a significant effect on steepwater solids and protein content and steepwater pH in both broken and unbroken corn. Corn dried at low temperature released more soluble solids and protein into the steepwater than corn dried at high temperature. Soft endosperm and medium‐hard endosperm corn released more soluble solids and protein into the steepwater than hard endosperm corn. Soft endosperm corn resulted in a higher steepwater pH than medium‐hard and hard endosperm corn. No significant effect of broken corn content on final moisture content of steeped corn and steepwater pH was observed.     

Grain and Nutritional Quality Traits of Southwestern U.S. Blue Maize Landraces

Anthocyanin‐rich Southwestern blue maize (Zea mays L.) landraces are receiving interest as functional foods, and commercial production is increasing. We determined variation in kernel color, anthocyanin content, texture, and selected compositional traits of representative varieties. In 2013, eight varieties were grown at four locations in New Mexico. Total kernel anthocyanin content (TAC) and component pigments were measured with spectrophotometry and HPLC, respectively. Oil, protein, starch, and kernel density were determined using NIR spectroscopy and amino acid concentrations using wet chemistry. An average of 49.6 mg/100 g of TAC with a range of 17.6–65.1 mg/100 g was observed. Cyanidin and pelargonidin were major components, and peonidin and succinyl 3‐glucoside were minor components. Low levels of disuccinyl glucoside were detected. Blue kernels were higher in anthocyanin than purple or red kernels. Floury kernels displayed the highest protein and oil contents and the lowest starch content and kernel density. The highest starch and kernel density levels were observed in small flint/dent and pop‐flint/dent kernels. Amino acid content was variable across genotypes and locations.     

Hardness Changes and Endosperm Modification During Sorghum Malting in Grains of Varying Hardness and Malt Quality

This study examined the interaction between sorghum grain hardness and sorghum malt quality in terms of diastatic power and free amino nitrogen with endosperm modification during malting. The changes in kernel hardness during malting of four commercial sorghum cultivars of differing quality in terms of endosperm texture and potential malt quality were measured using tests for hardness and density, and endosperm modification was followed by scanning electron microscopy. The general pattern of modification during sorghum malting was confirmed to start at the endosperm–scutellum interface and then continue into the floury endosperm toward the kernel distal end. Significantly, a cultivar of intermediate hardness and low malting quality remained harder and modified more slowly than a harder cultivar of high malting quality. It appeared that intrinsic grain hardness and malt amylase and protease activity both affected malt hardness and endosperm modification, but amylase and protease activity had a greater effect because of their degradation of endosperm starch and protein. Of the hardness and density tests studied, the tangential abrasive dehulling device (TADD) gave the best measure of hardness throughout malting; maximum range was 24–100% kernel removed over five days of malting. Also, the data agreed with the observed malt modification rates. Thus, the TADD may have application as a simple and rapid test for estimating sorghum malt quality.     

Application of the Single‐Kernel Characterization System to Durum Wheat Testing and Quality Prediction

The Single Kernel Characterization System (SKCS 4100) measures single kernel weight, width, moisture content, and hardness in wheat grain with greater speed than existing methods and can be calibrated to predict flour starch damage and milling yield. The SKCS 4100 is potentially useful for testing applications in a durum improvement program. The mean SKCS 4100 kernel weight and moisture values from the analysis of 300 individual kernels gave good correlations with 1,000 kernel weight (r² = 0.956) and oven moisture (r² = 0.987), respectively. Although significant correlations were obtained between semolina mill yield and SKCS 4100 weight, diameter, and peak force, they were all very low and would be of little use for prediction purposes. Similarly, although there were significant correlations between some SKCS 4100 parameters and test weight and farinograph parameters, they too were small. The SKCS 4100 has been calibrated using either the single kernel hardness index or crush force profile to objectively measure the percentage vitreous grains in a sample with reasonable accuracy, and it correlates well with visual determination. The speed and accuracy of the test would be of interest to grain traders. An imprecise but potentially useful calibration was obtained for the prediction of semolina mill yield using the SKCS 4100 measurements on durum wheat. The SKCS 4100 is useful for some traits such as hardness, grain size and moisture for early‐generation (F3) selection in a durum improvement program.     

Effect of nixtamalization (Alkaline cooking) on fumonisin-contaminated corn for production of masa and tortillas

Studies were undertaken to determine the fate of the mycotoxins, fumonisins, during the process of alkaline cooking (nixtamalization), using normal-appearing corn that was naturally contaminated with fumonisin B(1) (FB(1)) at 8.79 ppm. Corn was processed into tortillas, starting with raw corn that was cooked with lime and allowed to steep overnight; the steeped corn (nixtamal) was washed and ground into masa, which was used to make tortillas. Calculations to determine how much of the original fumonisin remained in the finished products took into consideration that FB(1) will be converted to hydrolyzed fumonisin B(1) (HFB(1)) by the process of alkaline cooking. All fractions, including steeping and washing water, were weighed, and percent moisture and fumonisin content were determined. Tortillas contained approximately 0.50 ppm of FB(1), plus 0.36 ppm of HFB(1), which represented 18.5% of the initial FB(1) concentration. Three-fourths of the original amount of fumonisin was present in the liquid fractions, primarily as HFB(1). Nixtamalization significantly reduced the amount of fumonisin in maize.     

Addition of Sodium Stearoyl Lactylate to Corn and Sorghum Starch Extrudates Enhances the Performance of Pregelatinized Beer Adjuncts

Double mashing for wort production is a time‐consuming process that can be reduced if pregelatinized adjuncts are used. Optimal extruding conditions were determined to obtain brewing adjuncts from corn and sorghum starch. For corn starch extrusion, a Box–Behnken design was devised in which moisture, screw speed, temperature of the barrel, and concentrations of sodium stearoyl lactylate (SSL) were varied, and sorghum starch was extruded according to a 2³ model in which the modified variables were moisture, SSL concentration, and temperature. The aim was to maximize starch damage and minimize resistant starch and final viscosity as determined with a Rapid Visco Analyzer. The treatments that satisfied these requirements were mashed, and wort extract yield was determined. Glucose, maltose, and maltotriose concentrations in the resulting worts were determined by HPLC with a refractive index detector. Feedstock tempering and SSL content were the most important factors affecting the response; for corn starch, treatments with lower moisture (20%) and middle levels of SSL (0.5%) or with high levels of both moisture (40%) and SSL (1%) produced the most desirable samples for mashing, whereas for sorghum starch the best treatment was tempering to 20% moisture and containing middle levels of SSL (0.5%). No statistical differences were found between these experimental treatments and the control.     

Corn Kernel Structural Integrity: Analysis Using Solvent and Heat Treatments

Most corn (Zea mays, L.) processing is accomplished by causing a structural change to the kernel. Associations between corn endosperm structural components were characterized using textural analysis after solvent and heat treating kernels. Intact Asgrow 405W and B73xMo17 kernels were incubated and treated at 20, 40, 55, and 90°C for 1, 24, and 48 hr in static air, in acetone, and in aqueous solutions of water, calcium chloride, sodium chloride, sodium bisulfite, lactic acid, lime, lye, ethanol urea, and sodium dodecyl sulfate (SDS). After treatment, kernels were compressed between flat platens. Acetone did not significantly soften endosperm structure. Ethanol reduced kernel fracturability by weakening cell‐to‐cell (wall) bonds, but ethanol did not effectively reduce kernel hardness. Water and aqueous solvents swelled and softened kernels by plasticizing structural components. Bisulfite and SDS softened kernels more than water only soaks because they denatured matrix proteins. Alkaline soaks reduced fracturability and softened the kernel by dissociating both cell‐to‐cell and intracellular (starch‐protein) bonds. Soaking for longer periods and at higher temperatures increased aqueous‐based solvent softening effect. Urea imbibition into the kernel and its softening effects were highly dependent on time and temperature of soak. Endosperm structural integrity is the governed by a combination of cell‐to‐cell bonds and intra‐cellular (starch‐protein) bonds. Reagents that denatured the endosperm matrix proteins and disrupted hydrogen bonds resulted in the greatest alterations to kernel structural integrity. Ultimately a better understanding of kernel structural integrity will lead to the development of improved hybrids and process technologies designed to facilitate desirable structural changes.     

Effect of Moisture Content on the Viscoelastic Properties of Individual Wheat Kernels Evaluated by the Uniaxial Compression Test Under Small Strain

Wheat product quality is related to its physicochemical properties and to the viscoelastic properties of the kernel. The aim of this work was to evaluate the viscoelastic properties of individual wheat kernels using the uniaxial compression test under small strain (3%) to create experimental conditions that allow the use of the elasticity theory to explain the wheat kernel viscoelasticity and its relationships to physicochemical characteristics, such as weight tests, size, and ash and protein contents. The following viscoelastic properties of the kernels of hard and soft wheat cultivars at two different moisture contents (original and tempered at 15%) were evaluated: total work (W_t), elastic work (W_e), plastic work (W_p), and modulus of elasticity (E). There was a significant decrease in W_t as the moisture content increased. In the soft wheat Saturno, W_t decreased 80% (from 0.217 to 0.044 N·mm) as the moisture content increased. Individual wheat kernels at their original moisture content showed higher W_e than under the tempered condition. W_p increased as the moisture content increased. E decreased as the moisture content increased. The soft wheat Saturno showed the highest decline (54.9%) in E (from 14.18 to 6.39 MPa) as the moisture content increased. There were significant negative relationships between the viscoelastic properties and the 1,000‐kernel weight and kernel thickness. The uniaxial compression test under small strain can be applied to evaluate the viscoelastic properties of individual wheat kernels from different classes and cultivars.     

Assessing Degree of Cook During Corn Nixtamalization: Impact of Processing Variables

Nixtamalization involves cooking and steeping corn in a lime solution, washing the corn (nixtamal), and stone grinding nixtamal to form a corn dough or masa. Masa is used to produce nixtamalized products (corn tortillas, tortilla chips, corn chips, taco shells, etc.) by forming and baking or deepfat frying. The degree of corn kernel cook determines the quality and texture of masa. Response surface methodology (RSM) was used as an experimental design to study the impact of process variables (cook temperature, cook time, initial steep temperature, and steep time) on the degree of cook measured using a Rapid Visco Analyser (RVA) and differential scanning calorimetry (DSC). RSM data exhibited significant (P < 0.005), although not predictive, linear models for RVA peak viscosity (r² = 0.63), setback (r² = 0.61), final viscosity (r² = 0.61), and peak time (r² = 0.57), indicating a dependence of these parameters on nixtamalization conditions. Peak viscosity, setback, and final viscosity increased linearly with steep time. DSC enthalpy (r² = 0.83) and peak temperature (r² = 0.89) of freezedried masa also exhibited significant (P < 0.0001) linear regression models with processing variables. DSC enthalpy increased with an increase in steep time, suggesting that starch is annealed during steeping. This study demonstrated that fundamental starch properties were altered on extended steeping during nixtamalization.