竹地板薄木贴面工艺试验

为了丰富竹地板的外观效果,扩大竹地板的种类,采用正交试验方法,探讨了竹地板表面进行0.6 mm榉木和2.0 mm枫木薄木贴面工艺。结果表明:利用榉木和枫木薄木贴面竹地板切实可行,其较佳工艺参数分别为:榉木热压压力0.8 MPa,热压温度100℃,热压时间240 s,涂胶量为120 g/m2;枫木热压压力1.2 MPa,热压温度120℃,热压时间360 s,涂胶量140 g/m2。     

稻草刨花板薄木贴面工艺

采用正交试验法探讨了各热压工艺因子对稻草刨花板薄木贴面的影响.试验结果表明:稻草刨花板表面饰贴薄木是切实可行的,进行0.2 mm厚水曲柳薄木贴面,在选用PVAC胶黏剂且涂胶量为100 g/m2的条件下,其较佳工艺参数分别为:热压压力为0.7 MPa、热压温度为100℃、热压时间为120 s;在选用GB-3胶黏剂且涂胶量为100 g/m2的条件下,其较佳工艺参数分别为:热压压力为0.8 MPa、热压温度为90℃、热压时间为180 s.进行0.6mm厚白橡薄木贴面,在选用PVAC胶黏剂且涂胶量为120g/m2的条件下,其较佳工艺参数分别为:热压压力0.8MPa、热压温度90℃、热压时间240 s;在选用GB-3胶黏剂且涂胶量为120g/m2的条件下,其较佳工艺参数分别为:热压压力0.7 MPa、热压温度90℃、热压时间180 s.     

紫檀薄木湿法贴面表面装饰效果影响因素的研究

以紫檀薄木、刨花板为研究材料,对薄木湿法贴面中装饰效果的主要影响因素,如薄木的含水率、涂胶量、热压的温度和时间等方面进行研究,以期为薄木湿法贴面的工业生产提供改进的理论依据。研究表明:在含水率为30%、热压温度为90℃、热压时间为2min、涂胶量为88.9g/m2时,对紫檀薄木进行湿法贴面能得到较好的表面装饰效果。     

人造板薄木贴面工艺的研究

对人造板采用表面装饰的方法,是提高人造板使用价值的主要途径。主要做法有油漆、贴纸、贴塑、木纹印刷和贴薄木等。其中,珍贵木材刨切薄木贴面产品的木材真实感最强,贴面成本较低,颇受用户欢迎。但珍贵树种木材资源短缺,如何合理利用薄木,降低薄木厚度,是当前的重要课题之一。我们使用厚度0.3mm的薄木(目前多为     

杉木积成材薄木贴面工艺初探

采用正交试验法，探讨了杉木积成材薄木贴面的工艺过程。试验结果表明：利用杉木积成材进行薄木贴面．工艺切实可行，奥古曼薄木贴面的较佳工艺参数为：热压温度100℃，热压压力1．0MPa，热压时间4min，涂胶量120g／m^2。     

木塑复合材料的研究

木塑复合材料,是以高分子材料中的热塑性树脂为母体,加入木材纤维素和木质素,以及多种化学助剂,经高温混炼而成的一种新型复合材料。它可代替木材和部分金属,广泛用于各个领域。1 国内外对木塑复合材料的研究与进展60年代初,世界各国就开始了木塑复合材料的研究,产品刚一问世,即受欢迎,取     

薄木贴面木纤维/聚乙烯复合材料的制备工艺及性能

薄木贴面是提升木塑复合材料（WPC）实木感、改善其装饰性能的有效方法。为了解决木纤维/聚乙烯复合材料（WF/PE）表面胶接困难的问题,选择两种热塑性树脂膜为胶接材料,采用分段热压工艺进行贴面加工,以外观质量、表面胶合强度和浸渍剥离长度为性能评价指标,探究热压工艺及胶接材料种类的影响。发现采用马来酸酐接枝聚乙烯（MAPE）膜为胶接材料,在两段式工艺：热压时间160+60 s、热压温度150 ℃、热压压力1.5 MPa条件下,薄木贴面WF/PE的综合性能最优。SEM表征证明,MAPE膜可以有效促使薄木和PE基WPC基材之间的界面结合。     

人造板贴面的胶合工艺

我国现在人造板生产厂生产的贴面板常用胶有脲醛树脂胶、聚脂酸乙烯酯乳胶和橡胶类的胶粘剂。其中应用最广泛的脲醛树脂胶可以热压贴面,也可以冷压贴面;聚醋酸乙烯酯乳胶和橡胶类的胶粘剂主要用于冷压贴面工艺。     

水曲柳薄木贴面中密度纤维板加工工艺研究

通过正交试验，对影响水曲柳薄木贴面中密度纤维板质量的主要因素进行了分析，并确定其合理的技术参数。稳定性试验证明：所确定的工艺参数切实可行，并且饰面后产品的主要性能达到国家标准要求。     

薄木贴面工艺及贴面缺陷的预防措施

介绍了薄木贴面干法、湿法、冷压法和热压法工艺，探讨了薄木贴面中常见的质量缺陷及预防措施。     

竹木复合胶合板二次覆面工艺研究

针对目前国内竹胶合板建筑模板普遍存在厚度公差大、表面质量差等严重影响产品质量的问题,进行了竹木复合和二次覆面工艺的探索。研究结果表明：产品厚度公差和表面质量以及主要物理力学性能达到或超过竹胶合板模板JG／T156—2004标准优等品质量要求。     

刨切微薄竹贴面胶合板加工工艺研究

通过正交试验,对刨切微薄竹贴面胶合板的生产工艺进行研究。结果表明:在胶合板表面直接粘贴刨切微薄竹的工艺可行,在热压压力为0.5Mpa,热压温度105℃,热压时间1.5 min时,刨切微薄竹贴面胶合板的效果较佳。     

Production of mahogany sawdust reinforced LDPE wood-plastic composites using statistical response surface methodology

We produced wood–plastic composite board by using sawmill wastage of mahogany(Swietenia macrophylla) wood and low density polyethylene.We used multi-response optimization to optimize the process parameters of composite board production including mixing ratio,fire retardant(%) and pressing time(min).We investigated the effects of these three process parameters in the mechanical and physical properties of the composite board.Afterwards,Box–Behnken design was performed as response surface methodology with desirability functions to attain the optimal level of mixing ratio,fire retardant and pressing time(min).The maximum modulus of elasticity(MOE) and modulus of rupture(MOR) were achieved at the optimal conditions of wood plastic mixing ratio of60:40,pressing time of 9 min and zero fire retardant percentage.The optimized MOR and MOE were 13.12 and1,781.0 N mm-2,respectively.     

纳米TiO2改性薄竹的工艺试验

研究了纳米TiO2改性薄竹机理与工艺,分析薄竹切面、薄竹厚度、浸渍压力与浸渍时间等工艺因素对薄竹附载TiO2效果的影响,并运用X射线光电子能谱与环境扫描电镜技术手段,分析了薄竹改性处理前后的表面元素组成、元素变化、TiO2分布效果。试验结果表明:浸渍时间90 min、浸渍压力0.10 MPa、薄竹厚度0.3 mm、径切面纹理的薄竹、纳米TiO2溶液浓度0.5 g/L、浴比1∶10～20、常温浸渍纳米TiO2溶液改性薄竹工艺是可行的,TiO2附载率约为1.3%。     

桉木单板层积材生产工艺的优化

采用响应面法(RSM)和中心组合旋转设计(CCRD),研究了桉树单板层积材(LVL)的生产工艺条件,并对优化工艺所得的预测值进行了实验验证。方差分析结果表明:面粉添加量对桉木LVL的静曲强度(MOR)和弹性模量(MOE)有着显著影响,而热压温度和热压时间的影响不显著。通过回归分析,建立了相应的回归模型。回归模型的预测值与实验值的拟合良好,说明回归方程能用来预测和优化桉木LVL的力学强度性能。最佳工艺条件为:热压温度130℃,热压时间1.5 min/mm,面粉添加量5%(质量分数)。在此工艺条件下压制的桉木LVL垂直加载条件下的静曲强度(MOR⊥)和弹性模量(MOE⊥)分别为89 MPa和16 722 MPa,平行加载条件下的静曲强度(MOR∥)和弹性模量(MOE∥)分别为88 MPa和15 067 MPa,MOR和MOE分别达到了结构用单板层积材国家标准的优等品和140E级别。     

Effects of nanoclay on physical and mechanical properties of wood-plastic composites

Effects of nanoclay (NC) on physical and mechanical properties of wood-plastic composite (WPC) were studied here. Virgin, recycled, and mixed (50/50% of virgin/recycled) polyvinyl chloride (PVC) were used as the matrix in the WPC. Specimens with three NC contents of 1.5%, 3%, and 5% were manufactured; they were then compared with control specimens. Totally, 12 treatments were manufactured. The physical and mechanical properties were measured in accordance with the ASTM standards. The highest properties were found in specimens made from virgin PVC. Addition of recycled PVC resulted in significant decrease in all properties. NC improved all physical and mechanical properties studied in the present research project; the highest properties were observed in specimens with 5% of NC content. The improvement in properties was as a result of formation of bonds between the hydroxyl groups of NC with the wood flour components. It was concluded that NC would significantly improve the properties in all the three PVC types of virgin, recycled, and mixed. From an industrial point of view, it was concluded that mixing virgin and recycled PVC can be recommended not only to decrease production costs, but also to partially solve the problem of PVC residue which are not bio-degradable.     

竹重组材浸渍纸饰面工艺

通过正交试验,考察了树脂含量、残留挥发分、热压压力和热压时间等工艺因素对浸渍纸饰面竹重组材的表面胶合强度和耐磨性能的影响,探讨了浸渍纸饰面生产的较佳工艺参数。试验结果表明：树脂含量和残留挥发分对浸渍纸饰面竹重组材的表面胶合强度和耐磨性能影响显著。在试验条件下,适宜的饰面工艺为树脂含量200％,残留挥发分7％,热压压力2.9 MPa,热压时间40 s。     

Productive test of a newly drying technology of veneer： intermittent-contact drying of veneer with flexible screen belt

A newly drying technology, intermittent-contact drying of veneer with flexible screen belt (ICD-fbs), was invented and used in poplar veneer drying. Productive test was carried out for validating the practical use of this drying method. The test result shows that to dispose flexible screen belts on the two sides of hot board could help steam discharge remarkably. The veneer dried using ICD-fsb method had smooth and level surface, less deformation and warping, even moisture content, and high utilization rate. The time for opening hot board to discharge steam,which, early or late, is a key to obtain good drying result, was determined at the time when the core‘s temperature of veneer reaches 100℃ (vaporization). Using ICD-fsb method, the shrinking rates in tangent of veneer were from 1.90% to 2.26% for veneer of 0.4 mm in thickness,2.49% to 4.50% for veneer of 1 mm in thickness and 1.34% to 3.30% for veneer of 1.7 mm in thickness, which are much lower than the results obtained by other drying methods. The method of ICD-fsb offers a reliable technological guarantee for solving the deformation problem of veneer drying, especially the deformation of wood from quick-growing plantation.