Impact of Soaking Temperature and Duration on Fissure Incidence of Rough Rice Kernels

Internal stresses owing to moisture and temperature gradients often result in the development of rice kernel fissures. Fissured rough rice kernels tend to break upon milling and potentially reduce the market value of rice. This work was conducted on the premise that fissures may be healed by soaking in water at a specific temperature and duration. Fissured rough rice kernels of a long‐grain cultivar, Wells, were selected by X‐ray imaging. Fissured kernels were soaked in a water bath at six soaking temperatures (22, 60, 65, 70, 75, and 80°C) and three soaking durations (1, 2, and 3 h) and then gently dried for characterization. X‐ray images revealed that soaking at 75°C for 3 h healed up to 70.0% of the fissured kernels. Soaking at 22, 60, or 65°C did not result in healing. For normal kernels, soaking at different temperatures for 3 h created fissures. Bending tests using a texture analyzer showed that brown rice breaking force increased from 18.5 N (fissured kernels) to 43.7 N (healed kernels). Soaking rough rice in water at a temperature slightly above its onset gelatinization temperature may potentially heal fissures.     

Effect of Moisture Content and Temperature on Respiration Rate of Rice

One cause of yellowing or stackburn of rice may be elevated respiration rates caused by storage at either high moisture content (MC) or temperature. The effect of MC and temperature on the respiration rate of Oryza sativa L. ‘Bengal’ and ‘Cypress’ rice harvested in the fall of 1998 was investigated. For respiration rate measurement of rough rice at different temperatures, rice samples at high, medium, and low MC were sealed in quart jars and equilibrated to temperatures of 20–80°C. The respiration rate was quantified by measuring the rate of CO₂ accumulation in the free air space. To determine the effect of MC on respiration rate, rough rice was tested at 12–25% MC. Respiration was greatly affected by MC and temperature. The response of respiration to temperature was dependent on MC and varied between rice cultivars. Respiration rates increased as MC increased from ≈15 to 25%. Maximum respiration was at 50°C when MC was high (20–25%). At 15% MC, respiration increased from 20 to 70°C, while respiration of 12% MC rice, although very low, appeared to increase up to 80°C. A model was developed from this data to predict the respiration rate of rice over the MC range tested.     

Relationship of Gelatinization and Recrystallization of Cross‐Linked Rice to Glass Transition Temperature

Nonwaxy rice starch was cross‐linked with sodium trimetaphosphate and sodium tripolyphosphate to obtain different degrees of cross‐linking (9.2, 26.2, and 29.2%). The objective was to investigate the influence of cross‐linking on thermal transitions of rice starch. Starch suspensions (67% moisture) were heated at 2°C/min using differential scanning calorimetry (DSC) to follow melting transition of amylopectin. Biphasic transitions were observed at ≈60–95°C in all samples. Melting endotherms of amylopectin shifted to a higher temperature (≤5°C) with an increasing degree of cross‐linking, while there was no dramatic change in enthalpy. Recrystallization during aging for 0–15 days was significantly suppressed by cross‐linking. The delayed gelatinization and retrogradation in crosslinked starch were evident due to restricted swelling and reduced hydration in starch granules. Glass transition temperature (T_g) measured from the derivative curve of heat flow was ‐3 to ‐4°C. No significant change in T_g was observed over the storage time studied.     

Effects of Postharvest Elevated‐Temperature Exposure on Rice Quality and Functionality

Rapid drying with high‐temperature air has gained interest in the rice industry, but the effects of elevated‐temperature exposure on physicochemical properties of rice are of concern. This study investigated the effects of exposing rough rice to elevated temperatures for various durations without removing moisture. Physicochemical property response was evaluated in terms of head rice yield (HRY), germination rate (GR), milled‐rice yellowing, pasting properties, and gelatinization temperatures. Two long‐grain cultivars (pure‐line Wells and hybrid CL XL729) at initial moisture contents (IMCs) of 17.9 and 18.6%, respectively, and dried moisture content (DMC) of 12.5%, were hermetically sealed and exposed to 40, 60, and 80°C for various durations. Exposure to 80°C of IMC samples of Wells and CL XL729 resulted in a significant (2.3–2.5 percentage point) reduction in the HRYs. A 2 hr exposure of both cultivars at IMC level to 60°C completely inhibited GR, and exposure to 80°C of the cultivars at both moisture content (MC) levels immediately inhibited GR. Exposure to 80°C for almost all durations and 60°C for durations over 4 hr produced significant yellowing in both cultivars at IMC. Significant yellowing in both cultivars at DMC was also observed during a 28 day storage following 80°C exposure. In general, peak viscosities of both cultivars at IMC increased only after extended exposure to 40 and 60°C, but peak viscosities of the cultivars exposed to 80°C increased sharply and immediately upon exposure. No significant differences were observed in gelatinization temperatures of either cultivar at either MC level from elevated‐temperature exposure. Results from this study suggest that extreme‐temperature exposure of rough rice affects HRY, GRs, yellowing, and pasting properties of rice, but the extent of impact is MC dependent.     

Impacts of Delayed Drying on Discoloration and Functionality of Rice

In‐bin, on‐farm drying systems for rough rice present challenges for maintaining kernel quality when drying fronts stall and the top layer of grain maintains its harvest moisture content (MC) for extended periods. This high MC, in addition to ambient temperatures in early autumn in the Mid‐South United States, creates ideal conditions for quality losses to occur. This study evaluated the effects of rough rice storage at MCs of 12.5, 16, 19, and 21% for up to 16 weeks at temperatures of 20, 27, and 40°C on milling yields, kernel color, and functionality of three long‐grain cultivars. Head rice yield was negatively impacted only after other reductions in quality had occurred. Temperature‐specific discoloration patterns were observed at 27 and 40°C in 2014; the uniquely discolored kernels seen in 2014 at 27°C were absent from samples in 2015 under identical conditions. Peak viscosity, breakdown, and final viscosity tended to increase over storage duration at 20 and 27°C and all storage MCs but plateaued after 8 weeks. Storage of rice at 40°C and all MCs greatly reduced peak viscosity after 6 weeks. To prevent quality losses, in‐bin dryers should be monitored closely to avoid exceeding the thresholds of storage MC, temperature, and duration identified here.     

Glassy State Transition and Rice Drying: Development of a Brown Rice State Diagram

The effect of moisture content (MC) on the glass transition temperature (T_g) of individual brown rice kernels of Bengal, a medium‐grain cultivar, and Cypress, a long‐grain cultivar, was studied. Three methods were investigated for measuring T_g: differential scanning calorimetry (DSC), thermomechanical analysis (TMA), and dynamic mechanical analysis (DMA). Among these methods, TMA was chosen, because it can also measure changes in the thermal volumetric coefficient (β) of the kernel during glass transition. TMA‐measured T_g at similar MC levels for both cultivars were not significantly different and were combined to generate a brown rice state diagram. Individual kernel T_g for both cultivars increased from 22 to 58°C as MC decreased from 27 to 3% wb. Linear and sigmoid models were derived to relate T_g to MC. The linear model was sufficient to describe the property changes in the MC range encountered during rice drying. Mean β values across both cultivars in the rubbery state was 4.62 × 10^‐4/°C and was higher than the mean β value of 0.87 × 10^‐4/°C in the glassy state. A hypothetical rice drying process was mapped onto the combined state diagram generated for Bengal and Cypress.     

Preservation of Head Rice Yield Under High‐Temperature Tempering as Explained by the Glass Transition of Rice Kernels

Tempering has been shown in literature to preserve head rice yield after heated air drying. Most reported tempering work was done adiabatically at a temperature below that for rice drying. In this study, the effect of a tempering temperature above that for rice drying on the whole kernel percentage was investigated. High‐temperature tempering is an effective way to preserve the whole kernel percentage for rice dried at a raised temperature (e.g., 60°C) at which head rice yield would otherwise incur a pronounced reduction without tempering. Tempering helped relax the strains inside a rice kernel induced by internal stresses developed during the drying process. The strains had two components (elastic component and viscous component) due to the viscoelasticity of rice kernels. The reduction of moisture content gradients inside a rice kernel during tempering helped eliminate the elastic component of the strains due to the elasticity of the rice kernel. Results showed that to effectively eliminate the viscous component of the strains due to the viscosity of the rice kernel, tempering temperatures must be kept well above the glass transition temperature of the rice kernel. A tempering temperature below the glass transition temperature failed to preserve the whole kernel percentage. For example, with a tempering temperature of 80°C and a tempering duration of 80 min, the whole kernel percentage for the rice with an initial moisture content of 20.4% wb dried at 60°C and 17% rh for 120 min down to 10.2% wb (10.2 percentage points of moisture content removal in one drying pass) was preserved to a level close to that of the control sample.     

Milled Rice Breakage Due to Environmental Conditions

Milled, long-grain rice was exposed to air at temperatures (T) of 20, 30, and 40°C, and relative humidities (RH) ranging from 25 to 85%. The kernels then were subjected to a breakage test to determine the extent of damage that occurred during each exposure condition. Increasing air T levels produced higher amounts of broken kernels across the RH range. Milled rice at higher moisture content (MC) levels sustained more extensive stress crack damage at low RH conditions and less stress crack damage at high RH conditions relative to milled rice at lower MC levels. Varietal differences were also present, but were overshadowed by MC effects.     

Effect of Presoaking on Textural,Thermal, and Digestive Properties of Cooked Brown Rice

Brown rice kernels (japonica type) were soaked in water at different temperatures (25 or 50°C) before cooking to a moisture content of 20 or 30%. Soaked brown rice was cooked in either the soaking water (SW) or in distilled water (DW) (rice solids to water ratio 1:1.4). Color, texture, and in vitro digestive properties of the cooked rice were examined. When the soaking temperature was higher (50°C vs. 25°C), water absorption and starch leaching were greater. To reach 20% moisture, the rice required 1 hr of soaking at 50°C but 2 hr of soaking at 25°C. Both the moisture content of the soaked rice and the soaking temperature affected the texture of the cooked brown rice. Rice that attained 20% moisture content during soaking was harder and less adhesive when cooked compared with rice that attained 30% moisture content. The rice soaked at 50°C was slightly softer but more adhesive when cooked than rice soaked at 25°C. The soaking temperature and moisture content of the rice kernels also affected the digestive properties of the cooked rice. The cooked brown rice that had attained 30% moisture before cooking was digested to a greater extent than rice that had attained 20% moisture. Even at equal moisture content, the rice soaked at the higher temperature (50°C) was digested more readily. It was assumed that the amount of soluble material leached during soaking differed according to the soaking temperature and moisture content, which subsequently affected the texture and digestive properties of the cooked brown rice. The rice cooked in its own soaking water was harder and more adhesive, had higher levels of resistant starch (RS), and exhibited smaller glycemic index (GI) values than its counterpart cooked with distilled water. This result indicated that the soluble material leached during soaking made the cooked rice harder and less digestible, perhaps due to interactions between these molecules and the gelatinized rice during cooking.     

Functional and Digestive Characteristics of Extruded Rice Flour

Waxy (short grain), long grain, and parboiled (long grain) rice flours were extruded using three different temperatures and five different water feed rates. The water absorption and water solubility index of the extrudates was 0.67–5.86 and 86.45–10.03%, respectively. The fat absorption index was similar to that of unextruded flours with an average value of 0.96 g/g ± 0.12. Bulk density decreased with an increase in moisture, except waxy rice, which had a quadratic relationship. The viscosity profiles for long grain and parboiled rice were similar. Both initially increased in viscosity (>130 RVU), then decreased to ≈40 RVU. The final viscosity was ≈60 RVU. Waxy rice viscosity remained low (<20 RVU), then doubled upon cooling. The main difference in the digestion profiles was due to temperature. The flours extruded at 100°C digested significantly slower than those extruded at 125 and 150°C. Significant differences were not detected for a given temperature and moisture (P > 0.05) except for long grain and parboiled rice extruded at 100°C and 15% added moisture (F = 4.48, P = 0.03) and 150°C and 20% added moisture (F = 3.72, P = 0.05). Moisture appeared to have little effect for a given temperature, except when parboiled rice was extruded at 150°C. The digestion rate for 11 and 25% added moisture was significantly less than that for 20% (P ≤ 0.05).     

Relationship of Kernel Moisture Content Gradients and Glass Transition Temperatures to Head Rice Yield

The relationship of glass transition temperature T_g and moisture content (MC) gradient of rice kernels to head rice yield (HRY) variation was investigated. Mathematical models describing heat and moisture transfer inside rice kernels during drying were developed and solved using the finite element method. Moisture distributions inside a kernel were simulated and verified using thin-layer drying experiments, and the intra-kernel MC gradients during drying were accordingly determined and analysed. Results showed that in the glassy region, rice did not incur measurable HRY reduction after drying. However, when rice was dried in the rubbery region and then cooled down immediately without being tempered following drying, HRY decreased markedly after MC gradients exceeded certain levels. It was found in this study that the time when the percentage point of moisture removal reached a maximally allowable level before HRY decreased dramatically coincided with the time at which the curve of kernel MC gradients versus drying duration reached its peak. Such a relation was verified with the HRY data of two varieties (Cypress and M202) as measured in this study and cited from literature. The HRY trends for these two varieties were well explained through the behaviour of glass transition and MC gradients of rice.     

Surface Lipid and Free Fatty Acids (FFA) Content of Head and Broken Rice Produced by Milling After Different Drying Treatments

The surface lipids and free fatty acids (FFA) content of head and broken rice samples generated through milling after various drying treatments were studied. Long grain cultivars Francis, Wells, and Cypress, and medium grain cultivar Bengal were dried under three air conditions (mild 25°C, 50% rh; moderate 45°C, 40% rh; and stressed 65°C, 20% rh) for two durations (10 and 30 min). Immediately after drying, the rough rice samples were placed in a conditioning chamber to continue drying slowly to ⋍12.5% moisture content (MC), which occurred within three to five days. After dehulling, a McGill No. 2 mill was used to mill the samples for 30 sec. The head rice yield (HRY) for all rice samples were within the range of 40–68%. Rice surface lipid was extracted with isopropanol (IPA) and the lipid and FFA content of the IPA extracts were determined. Broken rice kernels had significantly greater surface lipid and FFA content than head rice kernels. The surface FFA contents of broken kernels were within the range of 0.045–0.065% of broken rice mass, while that of head rice was 0.027–0.040%. Broken ricehad greater b values indicating greater yellow color than did head rice.     

Effects of Rough Rice Storage Conditions on the Amylograph and Cooking Properties of Medium-Grain Rice cv. Bengal

Rough rice (cv. Bengal) was stored at four moisture contents (8.8, 10.7, 12.9, and 13.6% MC) and three temperatures (3, 20, and 37°C) for up to six months. The amylograph overall paste viscosity of the milled rice increased during storage. This increase was most apparent in all samples stored at 37°C. For rice stored at 20 and 37°C at all MC levels, a 30–50% increase in peak viscosity (PV) was observed during the first three months of storage. PV subsequently leveled off for rice stored at 12.9 and 13.6% MC but declined for samples stored at 8.8 and 10.7% MC. The final viscosities also increased during storage. The water-absorption ratio of the samples during cooking in excess water increased by an average of 15% over six months of storage. The amylograph and cooking properties were significantly affected (P < 0.05) by rough rice storage duration, temperature, MC, and their respective interactions.     

Moisture Redistribution and Phase Transitions During Bread Staling

Standard white breads were stored with or without crust at 25°C in hermetic pouches. During two weeks of storage, the crumb moisture content and water activity (a_w) decreased significantly when stored with crust. When stored without crust, moisture content and a_w remained relatively unchanged. The causes of the initial firming of both breads over zero to seven days were not conclusive. But when stored beyond seven days, bread stored with crust was significantly firmer in texture and higher in amylopectin recrystallization than bread stored without crust. Moisture redistribution from crumb to crust played a significant role. This was accompanied by a decrease in freezable water in the bread crumb stored with crust. This loss in freezable water coincided with changes in the thermomechanical profile only in the case of sample stored with crust intact (and with a significant total and freezable water loss). Bread crumb stored without crust did not change in total and freezable water and showed less change in thermomechanical transitions. The transition occurring at ≈60°C (T₂) correlated with amylopectin recrystallization but it could also have been caused by moisture loss during the analysis. Moisture migration from crumb to crust greatly reduced the total and freezable water in the crumb region, resulting in a significant reduction in the magnitude of the mechanical transition at ≈0°C (T₁) as well as an increase in the storage modulus.     

Influence of Storing Rough Rice with High Moisture Content on Subsequent Drying Characteristics and Milling Quality

The objective of this research was to determine the influence on drying characteristics and resultant milling quality of storing high moisture content (MC) rough rice (Oryza sativa L. ‘Bengal’ and ‘Cypress’) under various conditions and durations before drying. Immediately after harvest, drying experiments were performed with samples of both cultivars using two drying air conditions: 52°C with 25% rh and 60°C with 17% rh. Rough rice from each cultivar also was stored for 27 and 76 days at ‐9 or 4°C. After storage, all samples were dried under the same two drying air conditions as at harvest. Head rice yields (HRY) were determined for all dried samples. There were no significant differences between the drying rates or resultant HRY of Bengal or Cypress rice samples stored for either 27 or 76 days at both storage temperatures and then dried compared with the HRY of samples dried immediately after harvest. This research shows that it may be possible to store high MC rice for extended periods of time without detrimental effects on HRY.     

Properties of Flours and Starches as Affected by Rough Rice Drying Regime

Flours and starches from rough rice dried using different treatment combinations of air temperature (T) and relative humidity (RH) were studied to better understand the effect of drying regime on rice functionality. Rough rice from cultivars Bengal and Cypress were dried to a moisture content of ≈12% by three drying regimes: low temperature (T 20°C, RH 50%), medium temperature (T 40°C, RH 12%), and high temperature (T 60, RH 17%). Head rice grains were processed into flour and starch and evaluated for pasting characteristics with a Brabender Viscoamylograph, thermal properties with differential scanning calorimetry, starch molecular‐size distribution with high‐performance size‐exclusion chromatography (HPSEC), and amylopectin chain‐length distribution with high‐performance anion‐exchange chromatography with pulsed amperometric detection (HPAEC‐PAD). Lower head rice and starch yields were obtained from the batch dried at 60°C which were accompanied by an increase in total soluble solids and total carbohydrates in the pooled alkaline supernatant and wash water used in extracting the starch. Drying regime caused no apparent changes on starch molecular‐size distribution and amylopectin chain‐length distribution. Starch fine structure differences were due to cultivar. The pasting properties of flour were affected by the drying treatments while those of starch were not, suggesting that the grain components removed in the isolation of starch by alkaline‐steeping were important to the observed drying‐related changes in rice functionality.     

Modeling aerobic decomposition of rice straw during the off-rice season in an Andisol paddy soil in a cold temperate region of Japan: Effects of soil temperature and moisture

Submerged rice paddies are a major source of methane (CH₄) which is the second most important greenhouse gas after carbon dioxide (CO₂). Accelerating rice straw decomposition during the off-rice season could help to reduce CH₄ emission from rice paddies during the single rice-growth season in cold temperate regions. For understanding how both temperature and moisture can affect the rate of rice straw decomposition during the off-rice season in the cold temperate region of Tohoku district, Japan, a modeling incubation experiment was carried out in the laboratory. Bulk soil and soil mixed with 2% of δ¹³C-labeled rice straw with a full factorial combination of four temperature levels (?5 to 5, 5, 15, 25°C) and two moisture levels (60% and 100% WFPS) were incubated for 24 weeks. The daily change from ?5 to 5°C was used to model the freezing–thawing cycles occurring during the winter season. The rates of rice straw decomposition were calculated by (i) CO₂ production; (ii) change in the soil organic carbon (SOC) content; and (iii) change in the δ¹³C value of SOC. The results indicated that both temperature and moisture affected the rate of rice straw decomposition during the 24-week aerobic incubation period. Rates of rice straw decomposition increased not only with high temperature, but also with high moisture conditions. The rates of rice straw decomposition were more accurately calculated by CO₂ production compared to those calculated by the change in the SOC content, or in its δ¹³C value. Under high moisture at 100% WFPS condition, the rates of rice straw decomposition were 14.0, 22.2, 33.5 and 46.2% at ?5 to 5, 5, 15 and 25°C temperature treatments, respectively. While under low moisture at 60% WFPS condition, these rates were 12.7, 18.3, 31.2 and 38.4%, respectively. The Q₁₀ of rice straw decomposition was higher between ?5 to 5 and 5°C than that between 5 and 15°C and that between 15 and 25°C. Daily freezing–thawing cycles (from ?5 to 5°C) did not stimulate rice straw decomposition compared with low temperature at 5°C. This study implies that to reduce CH₄ emission from rice paddies during the single rice-growth season in the cold temperate regions, enhancing rice straw decomposition during the high temperature period is very important.     

Differential Scanning Calorimetry Glass Transition Temperatures of White Bread and Mold Growth in the Putative Glassy State

Differential scanning calorimetry (DSC) was used to determine the onset and end temperatures of the glass transition (T_g) for white bread equilibrated between 53 and 84% rh. Calorimetric T_g end values were ≈20°C higher than onset values, indicating that it is probably more correct to refer to a “glass transition range” rather than a glass transition temperature. Slices of white bread inoculated with a mixture of xerophilic molds were equilibrated to 75% rh (equilibrium moisture content of 14.5 g of water/100 g of dry material) and stored at 26°C. In a parallel experiment, some of the equilibrated bread samples were stored without mold inoculation and subjected to spontaneous contamination from the immediate surroundings. As suggested by measured T_g, bread stored at 75% rh and 26°C appeared to be glassy. After storage, samples of bread (inoculated or not) were spoiled by xerophilic molds, suggesting that T_g, as measured by DSC, cannot be considered as an absolute threshold for mold growth inhibition.     

Impact of Soaking and Drying Conditions on Rice Chalkiness as Revealed by Scanning Electron Microscopy

Chalkiness is one of the most influential factors on head rice yield. Parboiling is known to be an effective way to remove chalkiness and improve head rice yield. However, the steps involved in the removal of chalkiness are still not completely resolved. This study investigated the effects of soaking temperature, soaking duration, and drying conditions on the removal of rice chalkiness. Chalky brown rice kernels were selected and soaked at 25, 65, 70, or 75°C for 3 h. After 1, 2, or 3 h, the rice samples were frozen before drying or immediately dried. Soaking at 25°C did not remove chalkiness and caused no morphological change in starch granules. When the soaking temperature increased from 25 to 65, 70, and 75°C, the chalkiness decreased from 100% to 34.1, 29.7, and 15.9%, respectively. Soaking rice at temperatures above the starch glass transition temperature but below the gelatinization temperature reduced chalkiness owing to rearrangement of starch granules and protein denaturation to fill the void spaces in the chalky area. During soaking, the morphology of starch granules also changed from round to angular in shape. Drying at temperatures above the starch glass transition temperature also facilitated rearrangement of starch granules to further reduce rice chalkiness.     

Effect of Broken Corn Levels on Water Absorption and Steepwater Characteristics

Broken corn created by grounding sound corn kernels was added back at levels of 0, 4, 8, 12, or 16%, by weight, to whole kernels of three corresponding hybrids: FR27 × FRMo17 (a soft endosperm corn), FR618 × FR600 (amedium‐hard endosperm corn), and FR618 × LH123 (a hard endosperm corn). The samples had been dried from 28% moisture content to 15% moisture content either by using ambient air at ≈25°C or at 110°C. Samples were steeped for 36 hr at 52°C in 0.15% sulfur dioxide and 0.5% lactic acid steeping solution. The steepwater characteristics, such as water absorption, solids and protein content in the steepwater, and steepwater pH, were measured by periodic sampling and analyzed. Broken corn level has a significant effect on the amount of solids released during steeping and steepwater protein content for all samples. Both steepwater solids and protein content increased linearly as broken corn content increased. Corn drying temperature, kernel hardness, and interactions between drying temperature and kernel hardness has a significant effect on steepwater solids and protein content and steepwater pH in both broken and unbroken corn. Corn dried at low temperature released more soluble solids and protein into the steepwater than corn dried at high temperature. Soft endosperm and medium‐hard endosperm corn released more soluble solids and protein into the steepwater than hard endosperm corn. Soft endosperm corn resulted in a higher steepwater pH than medium‐hard and hard endosperm corn. No significant effect of broken corn content on final moisture content of steeped corn and steepwater pH was observed.