Role of Gluten and Its Components in Determining Durum Semolina Dough Viscoelastic Properties

Gluten was isolated from three durum wheat cultivars with a range in strength. Gluten was further fractionated to yield gliadin, glutenin and high molecular weight (HMW) and low molecular weight (LMW) glutenin subunits (GS). The gluten and various fractions were used to enrich a base semolina. Enriched dough samples were prepared at a fixed protein content using a 2‐g micromixograph. Mixing strength increased with addition of gluten. Dynamic and creep compliance responses of doughs enriched with added gluten ranked in order according to the strength of the gluten source. Gliadin addition to dough resulted in weaker mixing curves. Gliadin was unable to form a network structure, having essentially no effect on dough compliance, but it did demonstrate its contribution to the viscous nature of dough (increased tan δ). Source of the gliadin made no difference in response of moduli or compliance. Addition of glutenin to the base semolina increased the overall dough strength properties. Glutenin source did influence both dynamic and compliance results, indicating there were qualitative differences in glutenin among the three cultivars. Enrichment with both HMW‐GS and LMW‐GS increased overall dough strength. Source of HMW‐GS did not affect compliance results; source of LMW‐GS, however, did have an effect. The LMW‐2 proteins strengthened dough to a greater extent than did LMW‐1. Mechanisms responsible for dough viscoelastic properties are described in terms of reversible physical cross‐links.     

Characterization of Durum Wheat Semolina by Means of a Rapid Shear‐Based Method

A rapid shear‐based test (the GlutoPeak test, recently proposed by Brabender) was used to investigate gluten aggregation properties of durum wheat semolina and to relate them to pasta cooking behavior. Thirty semolina samples were characterized by means of the conventional approaches used for pasta‐quality prediction (protein content, gluten index, and alveographic indices). All samples were also analyzed by the GlutoPeak test, obtaining three parameters: maximum peak torque, maximum peak time, and area under the peak. The GlutoPeak indices were significantly correlated with protein content, gluten index, and W alveographic parameter. The cooking quality of pasta obtained from the 30 semolina samples was evaluated by sensory analysis in terms of stickiness, bulkiness, firmness, and overall quality. The GlutoPeak indices were significantly correlated with the sensorial parameters. In comparison with the alveographic test, which is presently the most used rheological approach for semolina characterization, GlutoPeak analysis presents some advantages represented by a smaller amount of sample (9 g), a shorter time (less than 5 min), and the possibility that untrained analysts can carry it out. In addition, following testing with larger sample numbers, the GlutoPeak test has the potential to be used instead of the gluten index as a rapid and reliable approach for medium‐quality semolina characterization.     

Small‐Scale Extrusion of Corn Masa By‐Products

Corn masa by‐product streams are high in fiber and are amenable for utilization in livestock feed rations. This approach is a potentially viable alternative to landfilling, the traditional disposal method for these processing residues. Suspended solids were separated from a masa processing waste stream, blended with soybean meal at four levels (0, 10, 20, and 30% wb), and extruded in a laboratory‐scale extruder at speeds of 50 rpm (5.24 rad/sec) and 100 rpm (10.47 rad/sec) with temperature profiles of 80‐90‐100°C and 100‐110‐120°C. Processing conditions, including dough and die temperatures, drive torque, specific mechanical energy consumption, product and feed material throughput rates, dough apparent viscosity, and dough density, were monitored during extrusion. The resulting products were subjected to physical and nutritional characterization to determine the effects of processing conditions for these blends. Extrudate analysis included moisture content, water activity, crude protein, in vitro protein digestibility, crude fat, ash, product diameter, expansion ratios, unit and true density, color, water absorption and solubility, and durability. All blends were suitable for extrusion at the processing conditions used. Blend ratio had little effect on either processing parameters or extrudate properties; extrusion temperature and screw speed, on the other hand, significantly affected both processing and product properties.     

Small‐Scale Induction of Postharvest Yellowing of Rice Endosperm

Rice endosperm often develop a yellow discoloration during commercial storage in conditions of high temperature and moisture, thereby reducing the value of the grain. This postharvest yellowing (PHY) appears to be coincidental with fungal presence. To study the yellowing process in a controlled manner, we developed a technique to induce PHY on a small, laboratory scale. Milled rice kernels were rinsed with water and incubated in clear test tubes or microfuge tubes at 65–80°C. This allowed direct observation of the color change and measurement using a colorimeter. Every rice cultivar tested (long and medium grain japonicas and indicas) showed some level of PHY, which increased with temperature yielding a maximum color change at 79°C. Most color change occurred within one day. The moisture parameters required for yellowing to occur were measured. Using sterilization and culture techniques, we found no indications of direct fungal involvement in the yellowing process.     

Study of a Small‐Scale Laboratory Wet‐Milling Procedure for Wheat

The objectives of this research were to study the effects of slurry specific gravity, starch table slope, slurry pumping rate, and their interactions on starch recovery and purity; and to propose a small‐scale laboratory wet‐milling procedure for wheat. First‐order and second‐order response surface regression models were developed to study the effects and interactions of slurry specific gravity, starch table slope, and slurry pumping rate on starch and gluten separation for a 100‐g wheat wet‐milling procedure. The starch and starch protein content data fit the first‐order models (R² = 0.99 and 0.96) better than the second‐order models (R² = 0.98 and 0.93). Regression results from the first‐order models indicated that specific gravity, table slope, pumping rate, and their interactions all had a significant effect on starch yield and purity. However, these effects could be simplified as the effect of the resident time of starch and gluten slurry on the starch table and the specific gravity. Starch yield increased as resident time increased and specific gravity decreased. Protein content in starch decreased as the resident time decreased and the specific gravity increased. The separation condition with specific gravity of 3 Bé, table slope of 1.04 cm/m, and pumping rate of 50 mL/min was recommended. Under this condition, starch recovery was 85.6% and protein content of starch was 0.42%, which was similar to the 1.5‐kg laboratory methods in starch recovery. Total solids recovery was 98.1%, which is similar to that from 1.5‐kg laboratory methods. These results indicated that precision of the 100‐g wheat wet‐milling procedure was similar to that of the 1.5‐kg laboratory methods.     

GlutoPeak: A Breeding Tool for Screening Dough Properties of Durum Wheat Semolina

A rapid shear‐based test using a GlutoPeak instrument was compared with tests commonly used by durum wheat breeders to assess the potential of this instrument to discriminate between samples. Thirty‐two durum wheat semolina samples were analyzed by mixograph, SDS sedimentation (SDSS), gluten index (GI), and GlutoPeak testing. A subset was also tested for pasta quality. GlutoPeak peak maximum time (PMT) was the best indicator of gluten strength and correlated well with the other tests except SDSS. Samples with higher levels of SDS‐unextractable glutenin (insoluble protein [IP]) had stronger dough and longer PMT, but the GlutoPeak test only correlated with pasta stickiness using a smaller set of samples. The range in mixogram profiles encountered in breeding material was related to the IP content, and the pasta made from the different types was of similar quality, differing more because of protein content rather than mixogram type. The GlutoPeak test is faster than GI and uses less sample, requires little technical skill, and is suitable for evaluating large numbers of breeder's lines. The GlutoPeak test is best suited to discriminating weak from strong dough samples and allows for testing with small samples, thus facilitating quality evaluations at early stages of a breeding program.     

Characterization of Italian Durum Wheat Semolina by Means of Chemical Analytical and Spectroscopic Determinations

Proton high‐resolution magic angle spinning nuclear magnetic resonance (¹H HR‐MAS NMR) has been applied for the analysis of two cultivars of durum wheat produced in different Italian geographical areas. Furthermore, on the same samples, isotopic ratios were measured by mass spectrometry (IRMS). The application of chemometrics to these results permitted the discrimination of semolina by cultivar and geographical origin. A similar approach has been applied to the results obtained from chemical analyses. The comparison showed that NMR spectroscopy can provide a faster method for the detection of differences among the durum wheat semolina according to geographical and varietal origin. Furthermore, IRMS data are suitable to provide information about the geographical origin of samples. This present investigation is part of an extensive research project to find a scientific method capable of classifying wheat foods for the assignment of a “denomination of origin” trademark.     

Optimizing a Small‐Scale Corn‐Starch Extraction Method for Use in the Laboratory

The objectives of this experiment were to determine the effects of altering starch extraction procedures designed for use in the laboratory on starch yield, protein content, and thermal properties. Public Corn Belt inbred line Mo17 was used in this study. The altered procedures that were examined included steeping time (24, 48, or 72 hr), numbers of corn kernels extracted (2, 5, or 10 kernels), and isolation method (sedimentation or centrifugation). Starch thermal properties were obtained by using differential scanning calorimetry (DSC). Starch yield and protein content were significantly different among the experimental treatments. In general, more kernels, and sedimentation rather than centrifugation, resulted in greater yields. Also, treatments involving more kernels or sedimentation rather than centrifugation, yielded starch with the lowest protein content. Starch extracted after steeping for 24 hr and purified by the sedimentation method had the lowest gelatinization onset temperature (by DSC) and the widest gelatinization temperature range among the treatments. The energy required to gelatinize starch did not differ among the treatments. The differences among treatments in onset temperature and temperature range were probably caused by annealing of starch that occurs over time, during steeping. Therefore, to obtain the purest starch quality, this study suggests that sedimentation is preferred over centrifugation, and 10 kernels is preferred over 2 or 5. Furthermore, soaking the seeds for less than 24 hr is preferred if minimal annealing is desired.     

Effect of Fusarium Head Blight on Semolina Milling and Pasta-Making Quality of Durum Wheat

Ten durum wheat cultivars harvested in Manitoba in 1995, which were downgraded primarily because of fusarium-damaged (FD) kernels, were subjected to mycological tests and evaluated for semolina milling and pasta-making quality. Fusarium graminearum was the primary fungus infecting kernels. The ratio of FD to deoxynivlaenol (DON) level varied slightly among cultivars but was generally near unity. Retention of DON in semolina was about 50%. FD had a negative impact on kernel weight and test weight, resulting in lower semolina yield. Semolina ash content and bran specks were not affected by FD, but semolina became duller and redder. FD had no effect on protein content, but gluten strength was weaker probably due to a lower proportion of glutenins as shown by reversed-phase high-performance liquid chromatographic analysis of sequentially extracted gluten proteins. The influence of FD on gluten strength was not sufficient to alter pasta texture. FD had a strong adverse effect on pasta color. Even for the least damaged cultivars, which had FD levels near the limit of 2% established for the No. 3 and No. 4 Canadian Western Amber Durum (CWAD) grades, the deterioration in pasta color was readily discernible by eye, confirming that the strict FD tolerances for premium No. 1 CWAD (0.25%) and No. 2 CWAD (0.5%) grades are warranted.     

Comparing Small‐Scale Testing Methods for Predicting Wheat Gluten Strength Across Environments

Gluten strength is the main factor determining the rheological and processing properties of wheat. Rapid, small‐scale tests that can indirectly predict gluten strength are extremely important for wheat‐breeding selection, particularly when using pedigree methodology. The efficiency and reliability of three small‐scale tests (SDS sedimentation volume [SDSS], swelling index of glutenin [SIG], and lactic acid retention capacity [LARC]) across three environments (E1, no stress; E2, drought stress; and E3, heat stress) were evaluated by using 15 common wheat and nine durum wheat cultivars. In the case of common wheat, SIG highlighted its advantage for predicting gluten strength, even under stress environments, compared with LARC and SDSS, whereas SDSS showed the best relationship with bread loaf volume. For durum wheat, SIG showed the best predicting value in E1 and E3; however, under drought stress, SDSS, SIG, and LARC all lost their good ability for predicting gluten strength in durum wheat, which needs further investigation. Also, the comparison between two mixograph parameters (mixograph peak time and mixograph peak integral) for predicting gluten strength and the suitability of testing SIG and LARC with whole meal (or semolina) instead of refined flour were also investigated.     

Investigation of a Small‐Scale Asymmetric Centrifugal Mixer for the Evaluation of Asian Noodles

A high throughput centrifugal mixer capable of using smaller amounts of flour (50 g) was evaluated for the production of oriental alkaline noodles. The unit requires a small footprint on a laboratory bench and offers variable speed mixing (300–3,500 rpm) for 5–60 sec. Three different mixing bowls, plain, pin, and paddle, were evaluated for the small‐scale production of alkaline noodles using straight‐grade flour derived from Canada Western Red Spring (CWRS) and Canada Prairie White Spring (CPSW) wheat. Under optimized mixing conditions (3,000 rpm for 30 sec), the pin and paddle bowls produced noodle dough with crumb size distribution and adhesion characteristics consistent with commercial requirements. The plain bowl produced dough with larger undesirable dough chunks and showed excessive heat buildup. Noodle sheets produced from this dough were not comparable in color characteristics to conventionally produced noodle sheets. Noodles prepared using the paddle mixer also displayed some significantly different color and texture characteristics than conventionally prepared noodles. However, raw noodle sheets or cooked noodles of either wheat class, prepared using the pin bowl mixer, displayed color values (L*, a*, and b*) at 2 and 24 hr and cooked noodle texture characteristics (bite, chewiness, resistance to compression, and recovery) comparable to a conventional laboratory‐scale Hobart type mixer. In addition to the very short mixing time and small equipment footprint for the centrifuge mixer, rapid throughput is enhanced by the ability to rapidly clean or interchange bowls and to potentially vary sample size to as little as 5 g. These attributes should be particularly useful in earlier generation breeder programs where large numbers of samples require rapid screening.     

Effects of Break-Roll Speed Differential on Product Yield and Semolina Granulation in a Durum Pilot Mill System

Changes in break-roll speed differential in a 25-quintal (55-cwt) durum pilot mill system (136 kg/hr feed rate capacity) affected total yield of semolina, flour, and bran; semolina yield from different purifiers; and semolina granulation (150- to 841-μm particle size range). By adjusting the speed differential of the break and chunk roll pairs from 1.5:1 to 2.5:1 to 3.5:1, semolina yield increased significantly from 55 to 67 to 72%, respectively, and bran yield decreased significantly from 24 to 15 to 11%, respectively. Shorts yield was not affected by speed differential. At 1.5:1, semolina contained 9% flour, compared with 5% flour at 2.5:1 and 3.5:1.     

Effects of Break‐Roll Differential on Semolina and Spaghetti Quality

Break‐roll differential provides the shearing action needed to remove bran from the endosperm. The effects of break‐roll differential on semolina and spaghetti quality were investigated using a 25‐quintal (55‐cwt/day) durum pilot‐mill system. Differentials of each break‐roll pair were adjusted to target differentials of 1.5:1, 2.5:1, and 3.5:1 by changing the velocity of the slow roll. Fast rolls were set at a velocity of 350 rpm. Bran specks, ash, and protein increased and semolina brightness (L value) and starch damage decreased with increased break‐roll differential. Semolina yellowness (b value) was greatest with 2.5:1 and least with 1.5:1 differential. Spaghetti brightness (L value) and yellowness (b value) were lower when spaghetti was made from semolina milled at 3.5:1 than from either 2.5:1 or 1.5:1 differential. Strength of dry spaghetti and spaghetti cooking loss and cooked firmness were not affected by break‐roll differential.     

Variation and Correlation of Protein Molecular Weight Distribution and Semolina Quality Parameters for Durum Genotypes Grown in North Dakota

This research assessed variation of protein molecular weight distribution (MWD) parameters and their correlations with quality characteristics of semolina samples that were obtained from durum genotypes grown in North Dakota. Sodium dodecyl sulfate buffer extractable and unextractable proteins in semolina were analyzed for MWD by size‐exclusion HPLC with a microbore column. ANOVA indicated that quantitative variations of all the HPLC protein fractions were significantly (P < 0.001) influenced by growing environments. The extractable and unextractable gluten proteins correlated differently with semolina gluten characteristics. Both gluten index and mixograph classification showed positive correlations (P < 0.05) with unextractable polymeric proteins and negative correlations (P < 0.05) with extractable gliadins and polymeric proteins. Quantitative variations of gluten proteins greatly influenced spaghetti cooking characteristics. Specifically, cooked spaghetti firmness (CSF) had high and positive simple linear correlations (P < 0.001) with quantity of gluten proteins in both extractable and unextractable fractions. However, a qualitative MWD parameter, percentage of the extractable gliadins in total protein, had a negative genotypic correlation with CSF (r = –0.81, P < 0.01), whereas percentage of the unextractable polymeric proteins had a positive genotypic correlation (r = 0.75, P < 0.01). Those two MWD parameters also showed significant (P < 0.05) variations for genotypes, indicating that they might be useful for screening durum genotypes for pasta cooking quality.     

New Insights Into the Role of Gluten on Durum Pasta Quality Using Reconstitution Method

The effects of varying the gluten composition at constant protein, protein content at constant composition, and glutenin‐to‐gliadin (glu/gli) ratio on durum semolina rheological properties and the quality of the spaghetti derived from these doughs was investigated using the reconstitution method. Reconstituted flours were built up from a common durum starch and water‐soluble fraction but with varying gluten types from a range of wheats at both 12 and 9% total protein. A 10‐g mixograph and microextensigraph properties were affected by the source of the gluten, which was related to glutenin composition and polymeric molecular weight distribution. Cooked pasta firmness was highly correlated to mixograph development time (MDDT). Furthermore, varying the protein content (9–20%) showed an increase in mixograph peak resistance (PR) with no effect on extensigraph Rmax. Pasta firmness increased and stickiness decreased with increasing protein content. In another experiment, the glutenin and gliadin fractions isolated from durum wheat were added to the respective base semolina to investigate the effect of varying the glu/gli ratio by 1.3–1.6 fold. Increasing the ratio increased MDDT but had no effect on PR and resistance breakdown. Variable effects were obtained for spaghetti firmness. The information obtained should prove useful to durum breeders by providing further evidence for the importance of protein to pasta quality.     

In‐Depth Study of Durum Wheat Grain Tissue Distribution at Milling

The starchy endosperm proportion in durum wheat grain and its ability to be isolated from the peripheral tissues appear as main intrinsic characteristics potentially related to the milling value but still difficult to assess. In this study, several durum wheat samples displaying distinct grading characteristics were analyzed and processed through a pilot mill. The histological composition of grains and milling fractions was monitored by using identified biochemical markers of each wheat grain tissue. Contrasted milling yields of semolina and flour were observed between samples, despite displaying a similar starchy endosperm proportion determined by hand dissection. These yields were related both to differences in the starchy endosperm extraction and to the presence of the aleurone layer, particularly its cellular content. Furthermore, two distinct types of fractionation behavior of the aleurone layer were distinguished depending on the wheat grain sample. Extraction of the envelopes and embryonic axis into semolina and flours were found negligible in comparison with the other tissues.     

Impacts of SSIIa‐A Null Allele on Durum Wheat Noodle Quality

A small increase in amylose content may impact end‐product quality of wheat. The effect of elevated amylose content in durum wheat is not known. We surveyed 255 durum wheat accessions and found two genotypes that lacked the SGP‐A1 protein. These genotypes were crossed to Mountrail, an adapted durum genotype, to create populations segregating for the SSIIa‐Ab null allele. Our goal was to determine the influence of allelic variation at the SSIIa‐A locus on semolina properties and end‐product quality with noodles as a test product. Amylose content increased 3% and cooked noodle firmness increased 2.8 g·cm for the SSIIa‐Ab class compared with the SSIIa‐Aa class for the PI 330546 source, but no change in either trait was detected between classes for the IG 86304 source. The SSIIa‐Ab class had a 10% reduction in flour swelling compared with the SSIIa‐Aa class for both crosses. Grain protein and semolina yield did not differ between SSIIa‐A classes. The relationship between flour swelling power and noodle firmness did not differ between SSIIa‐A allelic classes within a cross. The different results for amylose content and noodle firmness between these sources may be because the two sources of the SSIIa‐Ab null mutation contributed different linkages to the segregating populations. Results show that the SSIIa‐Ab allele could be used to produce durum‐based products that are slightly more firm in texture. However, the effect of the SSIIa‐Ab allele may depend on the source.     

Effects of Suni Bug (Eurygaster spp.) Damage on Milling Properties and Semolina Quality of Durum Wheats (Triticum durum L.)

Economic losses due to suni‐bug (Eurygaster spp. and Aelia spp.) damage are important for the cereal industry in East European and Middle East countries. Samples of five durum wheat cultivars (Diyarbakir, Firat, Ege, Svevo, and Zenith) with zero, medium, and high levels of suni‐bug damage were used to determine the effects of suni‐bug damage on milling properties and semolina quality. As the damage level increased, semolina yields of all cultivars decreased significantly. The loss of semolina yield was greater than decreases in total yield of semolina plus flour, indicating that semolina yields were affected to a higher extent than were flour yields. The ash contents of the semolina samples increased significantly in all cultivars with increasing suni‐bug damage. The falling number values were not correlated with suni‐bug damage level and amylase activities of all samples were quite low. The pasting properties did not differ to a great extent depending on the suni‐bug damage level. Gluten quality of semolina samples substantially deteriorated as suni‐bug damage level increased, as determined by SDS‐sedimentation and mixograph analyses. It was concluded that suni‐bug damage would decrease profits of durum wheat millers substantially by affecting semolina yield and quality.