Modelling Indentation of Bread Crumb by Finite Element Analysis

Finite element analysis (FEA) has the potential for shedding light on the complex mechanical behaviour of many food products. In this paper, the *HYPERFOAM material model in the ABAQUS/Standard FEA package was applied to study the mechanical properties of the crumb of white bread loaves. The applicability of this material model was validated by uniaxial compression stress–strain data. Overall stress–strain curves of low-density bread crumb were well predicted by FEA; altering Poisson's ratio in the simulations (0 and 0·21) made little difference unless the strain was greater than 0·35 for denser crumbs. Experimental compressive Young's modulus and critical stress were well correlated to their counterparts predicted from the FEA material constants in the Ogden strain energy function. The crumb, with characteristics defined by the compressive material constants, was meshed by four-node axisymmetric continuum elements of uniform size to simulate indentation of the crumb. Two cylindrical flat-ended and two spherical indenters were modelled as *RIGID SURFACE. With the axisymmetric indentation FEA model, the load–displacement curves generated from cylindrical indentation were well predicted, whereas those from spherical indenters were under-predicted.     

Prediction of Bread Crumb Density by Digital Image Analysis

The cellular structure of bread crumb (crumb grain) is an important factor that contributes to the textural properties of fresh bread. The accuracy of a digital image analysis (DIA) system for crumb grain measurement was evaluated based on its capability to predict bread crumb density from directly computed structural parameters. Bread was prepared from representative flour samples of two different wheat classes, Canada Western Red Spring (CWRS) and Canada Prairie Spring (CPS). Dough mixing and proofing conditions were varied to manipulate loaf volume and crumb density. Sliced bread was subjected to DIA immediately after physical density measurement. Experiments were repeated for the same bread samples after drying to three different moisture contents. Five computed crumb grain parameters were assessed: crumb brightness, cell wall thickness (CWT), void fraction (VF), mean cell area, and crumb fineness (measured as number of cells/cm²). Crumb density ranged from 0.088 to 0.252 g/cm³ depending on proofing and mixing treatments, and was predominantly affected by the former. With increasing crumb density, bread crumb became brighter in appearance, mean cell size and CWT decreased, crumb fineness increased, and the VF decreased. Approximately 80% of the variation in fresh or dried crumb density could be predicted using a linear regression model with two variables, CWT and VF. Results indicated that DIA of directly computed crumb grain could accurately predict bread crumb density after images had been correctly classified into cells and background.     

Solid‐Phase Microextraction Method for Headspace Analysis of Volatile Compounds in Bread Crumb

A solid‐phase microextraction method was developed to analyze volatile compounds in bread crumb. Three different fibers usually used to determine volatile compounds in foodstuffs were tested, and Carboxen/ Polydimethylsiloxane showed the best extraction efficiency. This method can determine ≈65 compounds, although only the main compounds responsible for the crumb aroma profile (6 alcohols, 5 aldehydes, 5 acids, and 2 ketones) were evaluated quantitatively with a relative standard deviation <20% and limits of detection were 1–18 mg/kg. All the compounds showed a good linearity in concentration ranges of interest with acceptable correlation coefficients (r > 0.99) and recoveries close to 100%. The optimized solid‐phase microextraction (SPME) method was applied to determine aromatic compounds in some precooked frozen breads marketed in Spain (baguettes and ciabattas).     

Frequency Dependence of Viscoelastic Properties of Bread Crumb and Relation to Bread Staling

The viscoelastic behavior of bread crumb was studied using dynamic mechanical analysis (DMA) in the compression mode with the frequency sweep. The dynamic storage modulus (E′), loss modulus (E″), and tanδ (E″/E′) were measured for bread crumb aged up to three days at ambient temperature. The viscoelastic properties of bread crumb showed a characteristic frequency dependence similar to that of a soft rubberlike solid. Typical behavior of bread crumb involved a transition from rubberlike to glasslike consistency with increasing frequency. At a low frequency region, the E′ and E″ values were relatively small and nearly constant, showing characteristics of the rubbery plateau. Then, they increased rapidly with increasing frequencies and approached a glasslike state. Tanδ was low and almost constant at low frequencies before the transition, then went through a prominent peak with increasing frequency. The frequency at which the tanδ of bread crumb started to rapidly increase was defined as the onset frequency (ƒ_o) of the transition. The ƒ_o values increased with the aging of bread crumb samples, which correlated highly to bread staling (r = 0.942). Both dynamic moduli E′ and E″ at ƒ_o also increased with the aging of bread, which correlated highly to firmness obtained using a texture analyzer in a static compression mode (r = 0.941 and 0.943, respectively). DMA measurements could be helpful in characterizing bread staling.     

Volatile Compounds in Crumb of Whole‐Meal Wheat Bread Fermented with Different Yeast Levels and Fermentation Temperatures

The influence of fermentation temperatures (8, 16, and 32°C) and yeast levels (2, 4, and 6%) on the formation of volatile compounds in the crumb of whole‐meal wheat bread was investigated. Volatile compounds were extracted by dynamic headspace extraction and analyzed by gas chromatography–mass spectrometry. Results were evaluated with multivariate data analysis and ANOVA. Bread fermented at a high temperature (32°C) had higher peak areas of the Maillard reaction products 2‐furancarboxaldehyde, 2‐acetylfuran, 2‐methylpyrazine, and phenylacetaldehyde compared with bread fermented at lower fermentation temperatures. Bread fermented at low temperatures (8 and 16°C) was characterized by having higher peak areas of the fermentation products 3‐methylbutanal, 2‐methylbutanal, ethyl acetate, ethyl hexanoate, ethyl propanoate, and 3‐methylbutanol. Fermentation of bread with 6% yeast resulted in a higher peak area of the important fermentation product 2‐phenylethanol. It also reduced the peak areas of important lipid oxidation products. The peak area of 2,3‐butanedione was also relatively higher in bread fermented with 6% yeast compared with lower yeast levels; however, an interaction was seen between the high yeast level and all three fermentation temperatures. In contrast, fermentation with a low yeast level (2%) resulted in bread with relatively higher peak areas of 2‐ and 3‐methylbutanal, as well as (E)‐2‐nonenal and (E,E)‐2,4‐decadienal, which are important lipid oxidation compounds in bread.     

Effects of Flour Strength,Baking Absorption,and Processing Conditions on the Structure and Mechanical Properties of Bread Crumb

The objective of this study was to determine the effects of flour type, baking absorption, variation in sheeting, and dough proofing time on the density, crumb grain (visual texture), and mechanical properties (physical texture) of bread crumb. All response variables were measured on the same bread crumb specimens. Bread loaves were prepared by a short‐time bread‐making process using four spring wheat flours of varying strength. After crumb density measurement, digital image analysis (DIA) was used to determine crumb grain properties including crumb brightness, cell size, cell wall thickness, and crumb uniformity. Tensile tests were performed on bone‐shaped specimens cut from the same bread slices used for DIA to obtain values for Young's modulus, fracture stress, fracture strain, and fracture energy. Proof time had the most profound influence on the bread with substantial effects on loaf volume, crumb density, crumb brightness, and grain, as well as crumb mechanical properties. Increasing proof time resulted in higher loaf volume, lower crumb density and brightness, coarser crumb with fewer and larger cells with thicker cell walls, and weaker crumb tensile properties. Varying flour type also led to significant differences in most of the measured crumb parameters that appeared to correspond to differences in gluten strength among the flour samples. With increasing flour strength, there was a clear trend to increasing loaf volume, finer and more uniform crumb grain, and stronger and more extensible bread crumb. Increasing baking absorption had virtually no effect on crumb structure but significantly weakened crumb strength and increased fracture strain. In contrast, varying the number of sheeting passes had a minor effect on crumb cellular structure but no effect on mechanical properties. The experimental data were consistent with a cause‐effect relationship between flour strength and the tensile strength of bread crumb arising as a result of stronger flours exhibiting greater resistance to gas cell coalescence, thereby having fewer crumb defects.     

Size Distribution and Properties of Wheat Starch Granules in Relation to Crumb Grain Score of Pup‐Loaf Bread

Twelve hard winter wheat flours with protein contents of 11.8–13.6% (14% mb) were selected to investigate starch properties associated with the crumb grain score of experimentally baked pup‐loaf bread. The 12 flours were classified in four groups depending on the crumb grain scores, which ranged from 1 (questionable‐unsatisfactory) to 4 (satisfactory). Flours in groups 1, 2, 3, and 4 produced breads with pup‐loaf volumes of 910–1,035, 1,000–1,005, 950–1,025, and 955–1,010 cm³, respectively. Starches were isolated by a dough handwashing method and purified by washing to give 75–79% combined yield (dry flour basis) of prime (62–71%) and tailing (7–16%) starches. The prime starch was fractionated further into large A‐granules and small B‐granules by repeated sedimentation in aqueous slurry. All starches were assayed for weight percentage of B‐granules, swelling power (92.5°C), amylose content, and granular size distribution by quantitative digital image analysis. A positive linear correlation was found between the crumb grain scores and the A‐granule sizes (r = 0.65, P < 0.05), and a polynomial relationship (R² = 0.45, P < 0.05) occurred between the score and the weight percentage of B‐granule starch. The best crumb grain score was obtained when a flour had a weight percentage of B‐granules of 19.8–22.5%, shown by varietal effects.     

Influence of Additives and Mixing Time on Crumb Grain Characteristics of Wheat Bread

The effect of additives and processing parameters on wheat bread were investigated objectively using image analysis (IA). Five different bread types were produced by varying the ingredients (standard, standard with fat, standard with emulsifiers) and changing the mixing times (90, 150, and 240 sec). A digital IA system for wheat bread was developed from generic commercial software. The system yielded reproducible results for a variety of bread crumb grain image features. Bread slices were scanned and evaluated using the IA system. Image characteristics were determined for each bread type. All data was statistically evaluated to detect significant differences between bread types. It was shown quantitatively that inclusion of fat or emulsifiers or extension of mixing time had a significant effect on crumb grain features such as mean cell area, total cell area, and number of cells/cm². The five bread types could be distinguished solely by crumb grain characteristics.     

French Bread Loaf Volume Variations and Digital Image Analysis of Crumb Grain Changes Induced by the Minor Components of Wheat Flour

A standard quality flour for French breadmaking was fractionated by extraction of water‐soluble components (6% db) and by defatting (<1%db) to study the impact of soluble components and lipids on bread quality in terms of loaf specific volume (v_s) and crumb structure. Addition of puroindolines (<0.2%) was also tested. Crumb cell structure was assessed by digital image analysis (DIA) according to erosion‐dilation and closing treatments. The fraction of cells area with size <1 mm (%d<1) was defined as an index of fineness of crumb structure. Both DIA procedures allowed differentiation of crumb structures obtained by various formulations and, in the range of composition modifications tested, variations by a factor of 2 of both criteria (v_s and %d1) were obtained. Soluble fraction increased v_s and decreased fineness. Defatting and adding puroindolines increased fineness with no effect on v_s. The possible role of molecular components of each flour fraction was discussed in terms of rheological and foaming properties. DIA methods and flour recipes tested in this work offer a valuable tool for further studies on the processing‐structure‐properties relationships of French bread dough and crumb.     

Rheological Properties of Wheat Flour Dough and the Relationship with Bread Volume. I. Creep‐Recovery Measurements

The rheological properties of 17 pure European wheat cultivars were analyzed and evaluated in relation to the bread volume. Rheological testing included two empirical rheological methods, farinograph and alveograph, and more fundamental creep‐recovery experiments at shear stresses of 100 and 250 Pa. Principal component analysis on the farinograph and alveograph results showed that a wide range of rheological properties was present among the wheat cultivars. Correlation analysis pointed out that creep‐recovery parameters showed significant correlations with protein content, Zeleny sedimentation value, farinograph water absorption, alveograph extensibility, and bread volume. Among the rheological parameters, maximum recovery strain at a shear stress of 250 Pa showed the highest significant correlation with the bread volume (r = 0.790**). Variables were combined to predict the bread volume by multiple linear regression. A combination of protein content, farinograph water absorption, and alveograph P/L showed the best prediction (r² = 0.80). When taking into account the creep‐recovery parameters, the best prediction of the bread volume (r² = 0.74) was obtained for a combination of the maximum recovery strain at a shear stress of 250 Pa with one other quality parameter (Zeleny sedimentation value, farinograph water absorption, or alveograph W).     

Centrifuged Liquid and Breadmaking Properties of Frozen‐and‐Thawed Bread Dough

Breadmaking properties (bread height, mm, and specific volume, cm³/g ) showed marked deterioration when bread dough was frozen and stored at ‐20°C for one day. However, these properties of bread dough baked after storage for three to six days were not further deteriorated as compared with that baked after one day of storage. A large amount of liquid was oozed from the frozen‐and‐thawed bread dough. The liquid was separated from the bread dough by centrifugation (38,900 × g for 120 min at 4°C), and collected by tilting the centrifuge tube at an angle of 45° for 30 min. There was a strong correlation between the amount of centrifuged liquid and breadmaking properties (bread height and specific volume). The mechanism responsible for the oozing of liquid in frozen‐and‐ thawed bread dough was studied. The presence of yeast and salt in bread dough was suggested to be closely related to the amount of centrifuged liquid, and fermented products particularly had a large effect on the amount of centrifuged liquid.     

Water Self‐Diffusion Coefficient and Staling of White Bread as Affected by Glycerol

Water self‐diffusion coefficient (D) was investigated in bread crumb during storage to determine the effect of moisture loss and glycerol on the staling mechanism. D increased with added glycerol in breads of the same moisture content. D remained unchanged after storage without crust (with no moisture loss from crumb to crust). When stored with crust (with moisture loss), more mobile water was lost (probably from glycerol), resulting in a more rapid initial decrease in D in glycerol‐added bread. Competition of water may be a key influencing factor. Glycerol and loss of moisture (according to crumb‐crust moisture gradient) triggered a shift in moisture redistribution from starch and gluten to glycerol. This could have contributed to the increased structural rigidity and more rapid firming of the glycerol‐added bread. As a result, a greater firming rate was observed in glycerol‐added bread even with less amylopectin recrystallization as compared with the control.     

Production of Two Types of Pocket‐Forming Flat Bread by the Sponge and Dough Method

Two types of flat bread (thin and thick) were produced from straight‐grade flour by the traditional straight dough (SD) and sponge and dough (SPD) methods using 50 and 60% sponges. Quality of the resulting bread was evaluated with respect to specific volume, crumb distribution between layers, moisture content, overall sensory quality, and rate of staling. The results showed that the method of production has a significant effect (P < 0.05) on the specific volume of the crumb‐rich thick flat bread but not on the almost crumb‐free thin type. The study showed that breads produced with the SPD method were superior to those produced by the SD method with respect to their overall quality and resistance to staling, and that using 50% sponge gave bread with superior overall sensory quality to that obtained using 60% sponge. The results indicate that the Structograph can be used to follow the staling of these breads. Nonetheless, using the SPD method has some drawbacks, mainly longer fermentation time, and more space, mixing, and labor requirements that are expected to limit its use in commercial production of flat bread types.     

Formation of Enzyme‐Resistant Starch in Bread as Affected by High‐Amylose Wheat Flour Substitutions

High‐amylose wheat flour was used to substitute for normal wheat flour in breadmaking and formation of resistant starch (RS) in bread during storage was determined. Substitution with high‐amylose wheat flour (HAF) decreased peak and final viscosities, breakdown, and setback. Doughs with HAF substitutions were weaker and less elastic, and absorbed more water than those of the normal wheat flour. After baking, RS contents in breads with 10, 30, and 50% HAF substitutions were 1.6, 2.6, and 3.0% (db), respectively, higher than that of the control (0.9%, db). The levels of RS increased gradually during storage for one, three, and five days. With substitutions of 30 and 50% HAF, the total levels of dietary fiber (DF) and RS in bread after five days of storage were 15.5 and 16.8% (db), respectively, as compared to 13.0% (db) in bread from the normal wheat flour. The loaf volumes and appearances of bread crumbs made from HAF substitutions of 10 and 30% were not significantly different from those of the control, whereas the substitution with 50% HAF decreased loaf volume and resulted in inferior appearance of breadcrumbs. The firmness of breadcrumbs increased along with increase in the level of HAF substitutions after baking. During storage, the firmness of breadcrumb with 10% HAF substitutions was higher than that of the control, whereas breads with 30 and 50% HAF substitutions had similar firmness to the control. As a result, HAF might be used to substitute for up to 50% normal wheat flour to make bread with acceptable bread quality and significantly high amount of RS.     

Description of Chemical Changes Implied During Bread Dough Mixing by FT‐ATR Mid‐Infrared Spectroscopy

The aim of the present study was to investigate the ability of mid‐infrared (MIR) spectroscopy to identify physicochemical changes in the French bread dough mixing process. An ATR FT‐MIR spectrometer at 4000–800 cm^–1 was used. The MIR spectra collections recorded during mixing were analyzed after standard normal variate using principal component analysis (PCA) and after second‐derivative treatment. The results were interpreted in terms of chemical changes involved in dough development and more particularly in terms of secondary structural protein changes (amide III). The loading spectrum associated with principal component 1 (PC1) allows three MIR wave number regions of variations (3500–3000, 1700–1200, and 1200–800 cm^–1) to be identified. The loading spectrum associated with PC1 describes an increase in the relative protein band intensities and a decrease in relative water and starch band intensities. The variation during bread dough mixing time of the different amide III bands identified after the second‐derivative show that α‐helical, β‐turn, and β‐sheet structures increase while random coil structure decreases, suggesting that the gluten structure is becoming a more ordered structure. The MIR mixing time identified as being the maximum scores value on the PC1 scores plots was associated with the time at which the dough apparent torque begin to collapse, suggesting that the MIR spectroscopy could monitor bread dough development.     

Effect of Glutamate Accumulation During Sourdough Fermentation with Lactobacillus reuteri on the Taste of Bread and Sodium‐Reduced Bread

NaCl is an important contributor to the taste and texture of bread; therefore, it is challenging to reduce NaCl in bread without compromising quality. This study investigated sensory properties of bread with sourdough fermented with Lactobacillus reuteri accumulating glutamate or γ‐aminobutyrate (GABA). Sourdough was fermented with the GABA‐producing L. reuteri 100‐23 and LTH5448 as well as the glutamate‐accumulating L. reuteri 100‐23ΔgadB and TMW1.106. A consumer panel detected significant differences in the taste of bread with 6% addition of sourdough fermented with glutamate‐ or GABA‐producing L. reuteri. Remarkably, this difference was also detected when GABA‐producing L. reuteri 100‐23 was compared with its glutamate‐producing isogenic mutant L. reuteri 100‐23ΔgadB. The intensity of the salty taste of sourdough bread produced with 1% (flour basis) salt was equivalent to the intensity of the salty taste of reference bread produced with 1.5% salt. A trained panel found that sourdough breads (1 or 2% NaCl flour base) had a higher sour and umami taste intensity when compared with reference bread with the same salt content. Bread produced with sourdough fermented with L. reuteri 100‐23ΔgadB consistently had a higher umami taste intensity when compared with other sourdough breads. Neither sourdough addition nor NaCl level influenced bread volume or texture. In conclusion, the use of sourdough fermented with glutamate‐accumulating lactobacilli allowed reduction of NaCl without adverse effects on the taste or other quality attributes of bread.     

Basic Rheology of Bread Dough with Modified Protein Content and Glutenin‐to‐Gliadin Ratios

The uniaxial elongational and shear rheology of doughs varying in either the protein content or glutenin‐to‐gliadin ratio were investigated. Increasing the protein content at constant glutenin‐to‐gliadin ratio increased the strain‐hardening properties of the dough, as shown by increasing elongational rupture viscosity and rupture stress. Glutenin and gliadin had a more complex effect on the elongational properties of the dough. Increased levels of glutenin increased the rupture viscosity but lowered the rupture strain, while elevated gliadin levels lowered the rupture viscosity but increased the rupture strain. These observations provide rheological support for the widely inferred role of gliadin and glutenin in shaping bread dough rheology, namely that gliadin contributes the flow properties, and glutenin contributes the elastic or strength properties. The shear and elongational properties of the doughs were quite different, reflecting the dissimilar natures of these two types of flow. Increasing protein content lowered the maximum shear viscosity, while increasing the glutenin‐to‐gliadin ratio increased maximum shear viscosity. Strong correlations between the results of basic and empirical rheology were found. These basic, or fundamental, rheological measurements confirmed prior empirical studies and supported baking industry experience, highlighting the potential of basic rheology for bread and wheat research.     

Application of Polished‐Graded Wheat Grains for Sourdough Bread

Flours obtained by a specific polishing process were used to prepare sourdough and bread. Three fractions designated C‐1 (100–90%), C‐5 (60–50%), and C‐8 (30–0%) were studied. The pH, total titratable acidity levels, and buffering capacity of sourdoughs made from polished flours were significantly different from those of the control sourdough with No. 1 Canada Western Red Spring (CW), and they provided sourdough breads with better qualities than that of CW. The growth of lactic acid bacteria and yeast in polished flour sourdoughs were significantly accelerated during fermentation over that in CW sourdough. Higher maturation of polished flour sourdoughs softened the hardness of mixed dough. The intricate network of honeycomb structure gluten and uneven surface of starch granules were distinctly observed in SEM images. Substitutions of C‐5 or C‐8 sourdoughs for CW significantly increased the loaf volume and softened breadcrumbs more than CW sourdough. Flour qualities of polished flours such as suitable acidity and good buffering capacity caused by the bran fraction were effective for better growth and longer life of yeast in the dough during fermentation. Therefore, application of polished flours in sourdough bread would improve rheological properties of dough and bread as compared with CW sourdough.     

Application of Response Surface Methodology in the Development of Gluten‐Free Bread

The formulation of gluten‐free (GF) bread of high quality presents a formidable challenge as it is the gluten fraction of flour that is responsible for an extensible dough with good gas‐holding properties and baked bread with good crumb structure. As the use of wheat starch in GF formulations remains a controversial issue, naturally GF ingredients were utilized in this study. Response surface methodology was used to optimize a GF bread formulation primarily based on rice flour, potato starch, and skim milk powder. Hydroxypropylmethylcellulose (HPMC) and water were the predictor variables. Analyses of the treatments from the design were made 24 hr after baking. Specific volume and loaf height increased as water addition increased (P < 0.01). Crumb firmness decreased as water levels increased (P < 0.01). Significant interactions (P < 0.01) between HPMC and water were found for the number of cells/cm². The number of large cells (>4 mm²) decreased with increasing levels of HPMC and water. Optimal ingredient levels were determined from the data obtained. The optimized formulation contained 2.2% HPMC and 79% water flour/starch base (fsb) and measured responses compared favorably to predicted values. Shelf‐life analysis of the optimized formulation over seven days revealed that, as crumb firmness increased, crust firmness and crumb moisture decreased.     

Textural Optimization of Shelf‐Stable Bread: Effects of Glycerol Content and Dough‐Forming Technique

The effects of glycerol content and dough‐forming method on the physical, textural, and sensory characteristics of shelf‐stable bread were determined. Bread dough was produced with 0, 2, 4, and 6% nominal glycerol content, and formed into rolls by either dough‐dividing or extrusion‐forming methodologies. Baked products were evaluated by uniaxial compression and fitting of stress‐strain data to a three‐parameter mathematical model. A trained sensory panel quantified textural attributes using magnitude estimation methodology. Selected characteristics were also judged by an untrained consumer panel. Sensoryinstrumental relationships were determined. Products were tested instrumentally after different storage intervals to determine effects of glycerol level and dough‐forming process on degree of firming. Results showed that extrusion‐forming produced, on average, relatively more dense and less deformable products than did the dough‐dividing method; extrusionformed samples also had greater sensory firmness and were less similar to an ideal sensory texture. However, high glycerol concentrations in extrusion‐formed products gave sensory profiles that were substantially closer to the ideal. Sensory firmness and chewiness were closely correlated with parameters of power law functions that described compression behavior. Glycerol reduced ultimate firmness after storage.