Prediction of Board Values in Pinus sylvestris Sawlogs Using X-ray Scanning and Optical Three-dimensional Scanning of Stems

As the sawmill industry strives towards customer orientation, the need for sorting of logs according to quality has been recognized, and automatic sorting based on measurements by three-dimensional (3D) optical log scanners has been implemented at sawmills. There is even a small number of sawmills using the X-ray log scanner for automatic log-sorting. At the log-sorting stage, the potential of the raw material to fulfil the needs has already been reduced by the decisions taken when the trees were bucked (cross-cut) into logs. Thus, the application of predictions of the boards’ properties at the bucking stage is desirable. This study investigates the possibility of predicting board values from logs based on 3D scanning alone and 3D scanning in combination with X-ray scanning of stems. This study is based on 628 logs scanned by computed tomography that make up the Swedish Pine Stem Bank. Simulated sawing of the logs gave product values for each log. Prediction models on product value were adapted using partial least squares regression and x-variables derived from the properties of the logs and their original stems, measurable with a 3D log scanner and the X-ray LogScanner. The results were promising. Using a 3D scanner alone, R ² was 0.68, and using a 3D scanner in combination with an X-ray LogScanner, R ² was 0.72.     

Comparing predictability of board strength between computed tomography,discrete X-ray,and 3D scanning of Norway spruce logs

Strength graded boards of Norway spruce (Picea abies (L.) Karst.) are important products for many Scandinavian sawmills. If the bending strength of the produced boards can be predicted before sawing the logs, the raw material can be used more efficiently. In previous studies it is shown that the bending strength can be predicted to some extent using discrete X-ray scanning of logs. In this study, we have evaluated if it is possible to predict bending strength of Norway spruce boards with higher accuracy using computed tomography (CT) scanning of logs compared to a combination of discrete X-ray and 3D scanning. The method was to construct multivariate models of bending strength for three different board dimensions. Our results showed that CT scanning of logs produces better models of bending strength compared to a combination of discrete X-ray and 3D scanning. The main reason for this difference was the benefit of knowing the position of where the boards were cut from the logs and therefore detailed knot information could be used in the prediction models. Due to the small number of observations in this study, care should be taken when comparing the resulting prediction models to results from other studies.     

Log sawing position optimization using computed tomography scanning

When disjoining a log, several factors affect the value of the sawn timber. There are log features, such as outer shape, knots, rot, and so on. There are also sawing parameters, such as sawing pattern, log position, and so on. If full information about log features is available, sawing parameters can be adapted in order to maximize product value in sawmills. This is soon possible, since computed tomography (CT) scanners for the sawmill industry are being realized. This study aimed at investigating how CT data can be used to choose rotational position, parallel displacement, and skew of sawlogs, to maximize the value of the sawn products. The study was made by sawing simulation of 269 CT scanned logs of Scots pine (Pinus sylvestris L.) and Norway spruce (Picea abies [L.] H. Karst.). The results showed that value recovery could be improved by 13% in average, compared to a sawing position based on log outer shape, and 21% compared to sawing logs centered and horns down. It can be concluded that a CT scanner, used in a sawline to optimize sawing parameters, has a large potential for increasing value recovery and thus profit.     

Heartwood diameter measurements in Pinus sylvestris sawlogs combining X-ray and three-dimensional scanning

Abstract

Quality sorting of sawlogs based on three-dimensional (3D) or X-ray scanning or a multivariate combination of variables from both methods may be used to decrease the production of off-grade products carrying unwanted combinations of dimension and grade. There is, however, potential for further improving the sorting accuracy if 3D and X-ray raw data are combined at an early stage using path length compensation. From the measured 3D shape, a good estimate of the length of each X-ray path through the log can be made, enabling the calculation of a log density profile from the measured X-ray attenuation. The effect of this technique on heartwood diameter measurements of 423 Scots pine (Pinus sylvestris L.) logs was evaluated. By the addition of 3D data to the X-ray data it was possible to raise the predictability of the heartwood diameter from R ²=0.84 to 0.95 and to improve the root mean square error from 17 mm to 9.3 mm, primarily because of the enhanced contrast between heartwood and sapwood.     

Reconstruction of Pinus Sylvestris knots using measurable log features in the Swedish Pine Stem Bank

Abstract

The objective of this study was to develop a method for reconstruction of parametrically described whorls and knots from data possible to extract from industrial scanning of logs, using X-ray scanners. The method was conceived using the logs in the Swedish Pine Stem Bank as a foundation, and was based on a few predictor features extracted from these logs; namely whorl volume, distance between whorls and distance between pith and surface. These features were not measured in images but calculated from existing parameterised knots. Simulated test sawing shows that the reconstruction method results in a representative model of the knot structure in the log, when considering the grade distribution of the sawn timber produced by the simulation program. The results of this study could, for instance, be used for improved online quality predictions at sawmills. One step in this direction is to use industrial X-ray data to enlarge the amount of log data available for sawing simulation research. Future work can, therefore, focus on developing a practical application of the results presented here.     

Density measurements in Pinus sylvestris sawlogs combining X-ray and three-dimensional scanning

Abstract

Wood density is an important quality variable, closely related to the mechanical properties of the wood. Precise wood density measurements in the log sorting would enable density sorting of logs for products such as strength-graded wood and finger-jointed wood. Density sorting of logs would also give more homogeneous drying properties and thus improve the quality of the final products. By compensating the radiographs from an X-ray log scanner for the varying path lengths using outer shape data from a three-dimensional (3D) scanner, it is possible to make precise estimates of both green and dry density. Measurements on simulated industrial data were compared with densities measured in computed tomographic (CT) images for 560 Scots pine (Pinus sylvestris L.) logs. It was found that green sapwood density could be measured with predictability R ²=0.65 and root mean square error (RMSE) of 25 kg m^?3. Green and dry heartwood densities were measured with similar precision: R ²=0.79 and RMSE=32 kg m^?3 for green density and R ²=0.83 and RMSE=32 kg m^?3 for dry density.     

Predicting Log Type and Knot Size Category Using External Log Shape Data from a 3D Log Scanner

The use of new technology such as 3D scanners for measuring log shape at sawmills is increasing. These scanners can provide a detailed model of log shape and evenness of the log mantle area. These data can be used for optimizing yield but also for predicting quality of the sawn goods. This report presents a model for quality - related log features based on data from a 3D log scanner. The model includes routines for development of variables related to four categories of log properties: surface unevenness, log taper, cross - sectional out - of - roundness and straightness. In total, 230 Scots pine (Pinus sylvestris L.) logs are used for developing and validating logistic regression models for sorting logs into classes of log type and knot size. The models are tested on validation data: 97% of the logs were sorted correctly according to log type and 79% were sorted correctly according to knot size.     

Measuring the outer shape of Pinus sylvestris saw logs with an X‐ray LogScanner

The accuracy of measuring the outer shape of Scots pine (Pinus sylvestris L.) saw logs with an X‐ray LogScanner has been compared with the accuracy of using a 2‐axis optical scanner, a 3‐axis optical scanner and an ideal 3‐D optical scanner. The different scanners were simulated using computed tomography (CT) data from the Swedish Stem Bank. The outer shape of 60 saw logs was measured every third centimeter. The error attributable to bark when using optical scanners was simulated separately. The results from the simulations showed that when measuring the outer shape on bark, the X‐ray LogScanner facilitated measurement of the minimum shadow diameter with the same accuracy as with a 3‐D optical scanner. The results also showed that the potential of combining the X‐ray LogScanner with a 3‐D optical scanner should be investigated.     

Measurement of spiral grain with computed tomography

Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. In sawmills the spiral grain in logs is judged manually. For research purposes the spiral grain in stems and logs is normally measured by destructive methods. In this study the spiral grain of the stems was measured nondestructively with a computed tomography (CT) scanner. Twelve Norway spruce (Picea abies) stems from two stands in Sweden were scanned with a CT scanner with one cross-sectional scan every 10mm along the stem. Concentric surfaces at various distances from the pith were reconstructed from the stack of CT images. In these concentric-surface images, which show various internal features of the log. the spiral grain angle was measured at different distances from the pith and at different heights in the stem. The destructive measurements of the spiral grain were carried out on disks from the top ends of the logs. On these disks the spiral grain was measured at different distances from the pith with a protractor. Finally, the results from the destructive method were compared with the results from analysis of the CT images. The nondestructive and destructive measurements were compared in pairs with the same radial and approximately the same height position in each pair. The correlations (r) between the two methods were 0.81 and 0.71. respectively, for the two stands. It was concluded that it is possible to measure the spiral grain angle nondestructively with a CT scanner.An outline of this study was presented at the 50th Annual Meeting of the Japan Wood Research Society, Kyoto     

Estimation of taper rates and volume of smaller-sized logs in spotted gum saw timber plantations in Southeast Queensland,Australia

Spotted gum (Corymbia citriodora subsp. variegata) is a popular tree species for hardwood saw timber plantations in Southeast Queensland (SEQ), Australia. In many parts of the world, logs up to 10cm top diameter are considered to be merchantable logs and acceptable at sawmills. However, due to the higher handling costs of smaller-sized logs, sawmills in SEQ are only buying logs with a top diameter of 25cm and larger. This necessitates the determination of the volume of logs with top diameters between 10 and 25cm. This paper compares the taper rates of different sizes of spotted gum logs and estimates the stem volume of spotted gum logs between 10 and 24.94cm diameter. Analysis showed that there is a statistically significant difference between the mean taper rates of bottom (30.5–64.2cm diameter) and top parts of stems (10–24.94cm diameter) at harvesting age. Using only the average taper rate of large diameter logs would underestimate the log volume of smaller-diameter logs. The average length of spotted gum logs between 10 and 24.94cm was found to be 19.27 m. Therefore, by the sawmill declining to use 10–24.94cm diameter logs, approximately 0.55m³ of log volume per tree at harvesting age would be lost.     

Predicting spiral grain by computed tomography of Norway spruce

Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. The aim of this study was to investigate the possibility of predicting spiral grain based on variables that should be measurable with an X-ray LogScanner. The study was based on 49 Norway spruce (Picea abies) logs from three stands in Sweden. The logs were scanned with a computed tomography (CT) scanner every 10mm along the log. Concentric surfaces at various distances from the pith were then reconstructed from the stack of CT images. The spiral grain angle was measured in these concentric surface images, and a statistical model for predicting spiral grain was calibrated using partial least squares (PLS) regression. The PLS model predicts the spiral grain of a log at a distance 50mm from the pith based on different variables that should be measurable with an industrial X-ray LogScanner. The result was a PLS model withR ²=0.52 for the training set andR ²=0.37 for the test set. We concluded that it should be possible to predict the spiral grain of a log based on variables measured by an industrial X-ray LogScanner. The most important variables for predicting spiral grain were measures of sapwood content, variation in the ratio between the heartwood and log areas, and the standard deviation for the mean log density in 10mm thick cross slices along the log. The accuracy when sorting the logs into two groups with spiral grain of 2.0° and of <2.0°, respectively, was 84% of the correctly sorted logs.     

Combined production of sawn timber and firewood billets at a birch sawmill in Finland: A simulation approach

Abstract

Growing markets for chopped firewood have created alternative uses for the by-products of sawmills. Based on empirical data and simulated results, the potential of birch (Betula pendula Roth, Betula pubescens Ehrh.) from commercial thinnings for combined industrial production of sawn timber and firewood billets was investigated. In the simulations, different sawing patterns were used for logs intended to combine production of sawn timber and billets for chopped firewood (‘sawlogs’), and for logs intended only to firewood production (‘firewood logs’). Finally, economical feasibility analysis was done concerning the differences between the sawmills’ traditional business concept and the novel concept combining sawn wood and firewood production. The bucking results for the volume yield of different timber assortments varied only slightly between the different bucking options, i.e. the combinations of timber assortments. The main differences in the volumes of timber assortments were due to the stand type where the birch trees were sampled (planted, naturally regenerated, mixed birch–spruce). In the sawing procedure, the output of sawn timber varied between 24% and 42% of the log volume in the sawlogs, depending on the log diameter class. As the volume yield of sawn timber and firewood billets was counted together in the case of sawlogs, the log consumption was c. 1.75 m³ of roundwood per 1 m³ of sawn timber and firewood billets. In the case of the firewood logs, the log consumption rate was considerably lower, only c. 1.35. The economic calculations showed that using the firewood approach in sawing may increase the net added value of products by €1.9–5.4 m^?3 of logs, depending on their diameter class. As a conclusion, parallel production of sawn timber and firewood from logs from the first and second commercial thinning of birch-dominated stands is a concept that could work as an alliance between a sawmiller and a firewood entrepreneur. The concept could be competitive compared with both traditional sawmilling and production of chopped firewood.     

Sawing patterns for large-diameter sugi (Cryptomeria japonica D. Don) sawlogs: Current status and future outlook

Abstract

A survey was conducted at nine sawmills in Japan to evaluate and compare the sawing of sugi (Cryptomeria japonica D. Don) logs of 30 cm and more in diameter. The purpose was fourfold: (1) to document sawing patterns appropriate to the large-diameter logs; (2) to examine the composition of wood components (structural, nonstructural, and fixtures) produced from those patterns; (3) to investigate log and product prices; and (4) to ascertain distances to the log supplier and product markets. Impetus for the study arose from a forecasted shift in the diameter distribution of plantation trees in Japan; from small and medium-sized logs to large-diameter logs. With an overabundance of large-diameter domestic logs forecasted within the next decade, the need to understand how to best utilize and effectively process the large-diameter resource is of utmost importance.     

不同下锯法锯解的分析评价

本文就制材生产中通常使用的三种下锯法,采用计算机进行模拟锯解,然后进行分析评价,找出三种下锯法对主产锯材宽度、原木出材率和经济效果的影响。为合理利用原木、选择适当的下锯法,提供了理论依据。     

Comparison of terrestrial laser scanning and X-ray scanning in measuring Scots pine (Pinus sylvestris L.) branch structure

While X-ray scanning is increasingly used to measure the interior quality of logs, terrestrial laser scanning (TLS) could be used to collect information on external tree characteristics. As branches are one key indicator of wood quality, we compared TLS and X-ray scanning data in deriving whorl locations and each whorl’s maximum branch and knot diameters for 162 Scots pine (Pinus sylvestris L.) log sections. The mean number of identified whorls per tree was 37.25 and 22.93 using X-ray and TLS data, respectively. The lowest TLS-derived whorl in each sample tree was an average 5.56?m higher than that of the X-ray data. Whorl-to-whorl mean distances and the means of the maximum branch and knot diameters in a whorl measured for each sample tree using TLS and X-ray data had mean differences of ?0.12?m and ?6.5?mm, respectively. One of the most utilized wood quality indicators, tree-specific maximum knot diameter measured by X-ray, had no statistically significant difference to the tree-specific maximum branch diameter measured from the TLS point cloud. It appears challenging to directly derive comparative branch structure information using TLS and X-ray. However, some features that are extractable from TLS point clouds are potential wood quality indicators.     

Predicting the Stiffness of Sawn Products by X-ray Scanning of Norway Spruce Saw Logs

The aim of the study was to investigate the possibility of strength grading Norway spruce [Picea abies (L.) Karst.] saw logs on the basis of simulated X-ray LogScanner measurements and to evaluate the potential accuracy of X-ray LogScanner measurements of green heartwood density and percentage of heartwood. The study was based on 272 logs for strength grading and 29 logs for measurements of green heartwood density and percentage of heartwood. The logs were scanned using computed tomography (CT). After sawing, the modulus of elasticity (MOE) of the centre boards was measured using a strength-grading machine. The CT images were used for simulations of an X-ray LogScanner, resulting in simulated measurements of different variables such as diameter, taper, percentage of heartwood, density and density variations. Multivariate models for prediction of MOE were then calibrated using partial least squares (PLS) regression. The MOE of a log was defined as the mean value of the MOE of the two centre boards. The study showed that the simulated X-ray LogScanner measured the percentage of heartwood and green heartwood density with relatively high accuracy (R ² = 0.94 and R ² = 0.73, respectively, after removing two outliers) and that these and other variables measured by the simulated X-ray LogScanner could be used to predict the stiffness of the centre boards. These predictions were used to sort the logs according to the predicted MOE. When sorting out 50% of the logs (''high-strength'' logs), the percentage of C30 boards increased from 73% (all logs in the study) to 100% (only ''high-strength'' logs). The rest of the logs could then be divided into two groups, one of them with 100% C24 and C30 boards.     

Simulated grading of logs with an x‐ray log scanner‐grading accuracy compared with manual grading

Today sawmills have started to use automatic methods for log grading. The methods used are either optical or gamma‐ray scanners. However, the signals from these scanners are too coarse for accurate log grading and for good control of the sawing process at the single log level. The objective of the present study was to determine the grading accuracy of a log‐scanner with two industrial X‐ray sources. The grading accuracy was compared with the accuracy of manual grading. The results showed that the manual grading of logs and boards is difficult. The accuracy of manual grading was low and the automatic grading systems were more reliable than manual ones. Possibilities for improving the automatic grading systems are discussed.     

The impact of log surface damage caused by harvester Eucalyptus debarking on pulp value recovery

Mechanised harvesting operations are growing in popularity in South Africa, as motor-manual and manual harvesting operations pose significant health and safety risks to workers. Potential damage inflicted by single-grip harvester feed rollers and delimbing knives on the log surface during debranching and debarking of eucalypts may affect chip size distributions during chip production. Chip size is important as it influences pulp quality and recovery in the kraft pulping process. The study investigated the influence of two mechanised debarking treatments in eucalypts (three feed roller passes and five feed roller passes along the stem surface) with feed-roller-induced log surface damage on pulp value recovery. The two mechanised treatments were compared against chips produced from manually debarked logs with no surface damage. In addition, the effect of two log drying periods (one week and two weeks) and three log classes (base, middle and top logs) on chip quality were also analysed. An economic evaluation was conducted to quantify potential recoverable pulp value losses associated with debarking treatments and log drying periods. Logs subject to manual debarking produced significantly less undesired sized chips than both three-pass and five-pass mechanically debarked logs and therefore had significantly greater pulp value recovery. Mechanically debarked logs had a projected pulp value recovery of R62, R86 and R123 less per bone dry tonne of chips produced from base, middle and top logs, respectively, when compared with manually debarked logs with no log surface damage after a one-week log drying period. Mechanically debarked logs also had a projected pulp value recovery of R77, R40 and R59 less per bone dry tonne of chips produced from base, middle and top logs, respectively, when compared with manually debarked logs with no log surface damage after a two-week log drying period. Logs dried for two weeks also produced significantly less under-sized chips than chips produced from one-week-dried logs and therefore had greater pulp value recovery. However, two-week-dried logs produced wood chips with significantly more over-thick chips than logs dried for one week. The volume of undesirable-sized chips produced during chipping increased with decreasing log size.     

Portable sawmills in a high-value rainforest cabinet timber industry in North Queensland

This paper examines the role and use of portable sawmills in north Queensland. Using a semi-structured questionnaire and personal interviews, the opinions of 18 operators of portable and fixed-site sawmills were canvassed on a number of issues including main problems faced by the local industry, current sources of timber, sawn timber recovery rates of their operations, willingness to purchase new milling and other equipment, opinions about why (or if) portable sawmills can sell timber at a lower cost than fixed-site mills, and destinations of sawn timber milled. The most critical issues faced by sawmillers were the lack of resource security and competing products, in particular competition from imported tropical timbers from neighbouring island countries including Papua New Guinea. Most sawmillers in north Queensland currently obtain logs mainly from private landholdings and are hesitant to invest in new equipment due to concerns about future log supplies. This paper also explores the current and potential role of portable sawmills in the regional small-scale forestry industry. An examination of policy issues suggests that there may be a need for new legislation to cover employees, sawn timber consumers and sawmillers themselves. The future role of portable sawmills may require a co-operative approach that emphasizes low volume value-adding, due to the decreasing supply of logs in North Queensland. This paper is based on research undertaken for a Master of Commerce by the first author (Smorfitt 2000). All authors are members of the Rainforest CRC, which has provided financial support for the research reported here. The assistance of Mr I. Venables in providing comment on the questionnaire for portable sawmillers is gratefully acknowledged.     

Veneer grades, recoveries, and values from 5-year-old eucalypt clones

Context

Processing young, small eucalypt logs into veneer is a burgeoning industry across southern China. However, plantations supplying these logs were mostly established for pulpwood; little information is available on variation and selection among commercial eucalypt clones/varieties in regards to suitability for veneer production.

Methods

Tree growth and log form were assessed on 11 eucalypt clones from a 5-year-old trial in southern China. Logs from these were rotary peeled for veneer; recovery percentages plus a range of quality and value traits were assessed on the outturn.

Results

Tree volumes, green veneer recovery ratios (%), veneer quality grades, log value, and value m^?3 varied significantly among both clones and log positions up the stem. The clone with the best veneer recovery ratio (50.5 %) provided nearly twice that of the poorest clone (28.4 %). Average veneer value log^?1 by clone ranged from RMB 6.7 (US$1) up to RMB 15.1 (US$2) and average value m^?3 by clone ranged from 589 RMB?m^?3 (US$88) up to 925 RMB?m^?3 (US$139). Overall, sweep was the key factor influencing veneer recovery ratio and value. Knots, especially dead knots, holes and splitting were major factors influencing veneer quality grade. Middle and upper logs had significantly higher veneer recoveries, grades, and values m^?3 than the lower logs.

Conclusions

Excellent potential exists for selecting among eucalypt clones, and even among log positions within trees, for optimizing veneer production.