Characterisation of gluten-free pasta through conventional and innovative methods: Evaluation of the cooking behaviour

The rapid stiffening of a well-developed gluten network able to entrap swollen starch granules is a key factor for the high quality of durum wheat pasta during cooking. Good resistance and firmness, low stickiness and limited release of organic materials into the cooking water are quality traits of primary importance for traditional pasta. In gluten-free (GF) pasta, the formation of a scaffold of retrograded starch can be an alternative to gluten networking: it confers rigidity to the cooked product and reduces pasta stickiness and loss of soluble materials into the cooking water. In a previous paper, 14 commercial GF spaghetti samples were studied as uncooked products from a chemical, biochemical and physical point of view. The aim of this study was to determine the cooking behaviour of these samples. A durum wheat pasta was also included as reference. Suitable cooking conditions were adopted and different conventional and innovative evaluations (i.e. compression test, creep test) were performed as a function of cooking time. Different behaviours were evidenced, often related to the ultrastructural organization of the uncooked products. In particular, the creep test revealed to be very effective in discriminating among the properties of the different GF spaghetti.     

Characterisation of gluten-free pasta through conventional and innovative methods: Evaluation of the uncooked products

Formation of a gluten protein network is fundamental for the texture and the overall quality of pasta. Replacement of the gluten network in gluten-free pasta is a major technological challenge, and the conventional technological processes have to be adapted to non-gluten formulations. The wide variety of raw materials and technologies used in the production of commercial gluten-free pasta stems from the – still on-going – search for solutions to these problems. The aim of this study was to evaluate the characteristics of different commercial gluten-free spaghetti currently available on the market, focusing on starch and protein organisation. Taking into account the chemical and biochemical properties of the samples, and their relationships to the physical characteristics of these products we looked at how some molecular properties relate to the final structure and quality of gluten-free pasta. Phenomena related to starch retrogradation were found to play a central role for the final texture of the products. At the same time, the origin of proteins included in the formulation was found to govern the protein–protein interactions, especially in those samples including proteins from different vegetable sources.     

Changes in pasta proteins induced by drying cycles and their relationship to cooking behaviour

Spaghetti produced in a pilot plant was dried using three different drying conditions: 60 °C for 7.5 h; 75 °C for 5.5 h; 90 °C for 5 h. Proteins of spaghetti were characterized by size-exclusion chromatography (SEC) and size-exclusion–high-performance liquid chromatography (SE-HPLC). As the temperature of the drying cycles increased, a progressive decrease of the small and large monomeric proteins and an increase in molecular size of the large polymeric proteins (LPPs) were observed. Drying temperature at 60 °C already induces a significant increase in the molecular size of the LPPs and a significant decrease of the other protein fractions. At 70 and 90 °C, large and small monomeric proteins as well as LPPs polymerized as seen by a progressive shift towards higher molecular weights in the SEC profile as temperature increased. The changes in the chromatographic profiles were accompanied by increasing amount of total unextractable polymeric protein (UPP). A decrease in stickiness and an increase in firmness corresponded to the formation of large and insoluble protein aggregates.     

Rice-based pasta: A comparison between conventional pasta-making and extrusion-cooking

Good quality gluten-free products continue to be in demand among the celiac community and the production of pasta from non-conventional raw materials is a major technological challenge. In this work, the effects of two different pasta-making processes (conventional and extrusion-cooking) were investigated on parboiled brown and milled rice flours. The two processes differentiated for extrusion temperature (conventional extrusion: 50 °C, max; extrusion-cooking: 115 °C), whereas the drying diagram was the same. Starch modifications induced by each pasta-making process were analyzed by using a Micro-ViscoAmylo-graph (MVAG), Differential Scanning Calorimetry (DSC), and X-ray Diffraction. The cooking quality was evaluated by weight increase, solid loss into the cooking water, and texture analysis. Pasta obtained from milled rice using the extrusion-cooking process was characterized by the best cooking behavior. In this sample, starch presented the highest peak and final viscosities, the highest gelatinization temperature and lower enthalpy value, and the lowest crystallinity. The cooking quality of pasta obtained from brown rice appeared less affected by the processing conditions. Therefore, the nature and intensity of starch modifications can be modulated by the processing conditions and might explain the different cooking behaviour of rice pasta.     

Dough rheological properties and texture of gluten-free pasta based on proso millet flour

Proso millet (PM) is a gluten-free cereal grain with potential to be used in gluten-free product development. However, research on improving the rheological properties of PM dough is limited. In the present study, rheological and color characteristics of PM dough (37% moisture) were compared with the behavior of wheat dough. Three hydrocolloids [guar gum (GG), xanthan gum (XG) and sodium alginate (SA)] at concentrations of 0%, 1% and 2% were added to improve the physical properties of PM dough. The textural properties of PM dough developed pasta with hydrocolloids were also studied. Wheat dough presented a much higher apparent viscosity and elastic modulus than PM dough. Both the apparent viscosity and elasticity were increased by all three hydrocolloids, with 2% XG presenting the most pronounced improvement in elasticity. Generally, the capacity of hydrocolloids to improve the PM dough follow the order XG > GG > SA. The addition of hydrocolloids showed no significant impact on the color of PM dough. GG and XG showed an improvement in the network strength of PM pasta, while SA did not contribute to textural enhancement.     

Influence of hydrothermal treatment on rheological and cooking characteristics of fresh egg pasta

The effect of D.I.C. processing conditions on rheological and cooking properties of commercial fresh egg pasta was studied. The mechanical properties of pasta before and after cooking were evaluated by empirical test and characterised by maximal apparent force (F_max) and apparent relaxation coefficient (ARC). Structural (apparent density) and cooking quality were evaluated by determining mass ratio (W/Wo), optimal cooking time (OCT), swelling index (SI), solid, soluble and total cooking losses (TCL) and compared to untreated pasta. The hydrothermal treatment caused a reduction in firmness and relaxation capacity of treated pasta. The increase of processing conditions induced a decrease of F_max and the processing time has an influence when it is associated to the low pressures. The values of ARC vary from 51% (untreated pasta) to 37% (D.I.C. treated pasta). The increase of processing time from 30 to 60 s does not seem to have a significant influence on ARC. The apparent density of treated pasta is a function of processing pressure and time but it is always lower than untreated pasta density. Treated pasta had a higher quality score based on water sorption and SI and matter losses (TCL values and solid and soluble losses) as compared to untreated pasta.     

Effect of milling,pasta making and cooking on minerals in durum wheat

The effect of technological processing on the contents of eight minerals – i.e., calcium, copper, iron, magnesium, phosphorous, potassium, selenium, and zinc – was investigated in pasta making. Milling of durum wheat as well as pasta making were carried out in a pilot plant by using three different grain samples. Pasta samples purchased on the market were also surveyed to gain information on the mineral content of commercial products. The effect of cooking was also investigated in order to determine the retention of the selected elements in the final ‘ready-to-eat’ product. Analyte concentrations in whole grains, semolina, pasta and cooked pasta were determined by inductively coupled plasma-mass spectrometry.     

A mathematical model to predict the effect of shape on pasta hydration kinetic during cooking and overcooking

In this paper, a novel mathematical model to describe pasta hydration kinetic during cooking and overcooking is presented. The model takes into account the water diffusion process, the relaxation of the macromolecular matrix and the starch gelatinization process. The target pasta samples have three different geometries, specifically plane sheet, solid cylinder and hollow cylinder. The proposed model satisfactorily fits the experimental data, showing its ability to predict hydration kinetics for all the considered geometries. It is also successfully applied to predict the evolution of water concentration profiles.     

A mathematical model to predict the effect of shape on pasta hydration kinetic during cooking and overcooking

In this paper, a novel mathematical model to describe pasta hydration kinetic during cooking and overcooking is presented. The model takes into account the water diffusion process, the relaxation of the macromolecular matrix and the starch gelatinization process. The target pasta samples have three different geometries, specifically plane sheet, solid cylinder and hollow cylinder. The proposed model satisfactorily fits the experimental data, showing its ability to predict hydration kinetics for all the considered geometries. It is also successfully applied to predict the evolution of water concentration profiles.     

Manufacture and characterization of pasta made with wheat flour rendered gluten-free using fungal proteases and selected sourdough lactic acid bacteria

Wheat flour, which was rendered gluten-free by sourdough lactic acid bacteria fermentation and fungal proteases, was used for manufacturing experimental gluten-free pasta (E-GFp), according to a traditional process with low temperature drying cycle. Chemical, technological, structural, nutritional and sensory features were characterized and compared with those of commercial gluten-free (C-GFp) and durum wheat pasta (C-DWp). As shown through immunological analyses, the residual concentration of gluten of the hydrolyzed wheat flour was below 10 ppm. E-GFp showed rapid water uptake and shorter optimal cooking time compared to the other pastas. Despite the absence of the gluten network, the supplementation with pre-gelatinized rice flour allowed structural properties of E-GFp, which were comparable to those of C-GFp. The in vitro protein digestibility of E-GFp resulted the highest. Probably due to proteolysis during sourdough fermentation; chemical scores, essential amino acid profile, biological value and nutritional index of E-GFp were higher than those of C-DWp. The hydrolysis index (HI) of E-GFp was ca. 30% lower than that found for C-GFp. As shown by sensory analysis, the characteristic of E-GFp were acceptable. The manufacture of E-GFp should be promising to expand the choice of gluten-free foods, which combine sensory and nutritional properties.     

Rheological properties of pasta dough during pasta extrusion: Effect of moisture and dough formulation

A study was conducted to investigate the effect of dough formulation and hydration level on the rheological properties of pasta dough during pasta extrusion. Semolina 100%, whole wheat 100%, and the following mixtures semolina-whole wheat (49:51), semolina-flaxseed flour (90:10), whole wheat-flaxseed flour (90:10), and semolina-whole wheat-flaxseed flour (39:51:10) were the formulations used for the experiments. Dough was hydrated at 30, 32, and 34% moisture content. Pasta was extruded with a capillary and a semi-commercial pasta extruder to determine the apparent viscosity of the dough during extrusion conditions and its relationship to the behavior of the dough during pasta processing. Results showed that non-traditional pasta dough behaved like a shear thinning fluid that can be described by the Power Law model. Increased hydration levels and/or presence of flaxseed flour on the dough formulation decreased the apparent viscosity of the dough, which correlated with extrusion pressure, mechanical energy, and specific mechanical energy that were required to extrude the dough in the pasta extruder. The strong correlations found between the apparent viscosity of the dough and the pasta extrusion parameters indicates the possibility of using a capillary rheometer to determine the appropriate hydration level of ingredient formulations before extruding with a pasta press.     

Evaluation of partial-vacuum baking for gluten-free bread: Effects on quality attributes and storage properties

The purpose of this study was to evaluate the impact of partial-vacuum baking on the quality and storage properties of gluten-free bread (GFB). Conventional (180°C-30 min at atmospheric pressure) and partial-vacuum (180°C-15 min at atmospheric pressure and at 180°C-15 min at 60 kPa vacuum pressure) methods were conducted to bake GFB. Quality attributes (specific volume, colour, texture, total water loss) were assessed, DSC and SEM analyses were carried out to understand the effect on the bread's microstructure when using vacuum during baking. No significant differences (p > 0.05) were observed in the hardness and specific volume of the partial-vacuum baked GFB; however, changes in the total water loss and in the total colour change were statistically significant (p < 0.05). The DSC, SEM and XRD results showed that more crystalline structure and different starch crystal types formed after partial-vacuum baking. Storage properties were also investigated over a 3-day period. Partial-vacuum baking significantly affected the total water loss and the texture parameters (p < 0.05) during storage. Partial-vacuum baked samples were softer and had a tendency to become stale more slowly than the control. The findings indicate that the partial-vacuum baking method increases the shelf life of gluten-free products by modifying the microstructure of the bread.     

The effect of cooking methods on the lipid composition of potatoes

The effect of boiling and baking in either a convential or microwave oven on the lipid content of potatoes was investigated. The crude lipid content of potatoes was lowered significantly by all methods of cooking. The loss was highest in potatoes cooked in a microwave oven, least in boiled tubers, and intermediate in tubers baked in a conventional oven. Similar trends were observed for both cortex and pith tissues. Generally, the phospholipid content followed the same trend as the crude lipid, the exception being the cortex tissue of tubers baked in the conventional oven, in which the greatest loss of phospholipid occurred. Cooking did not significantly alter the fatty acid composition of tubers. A possible relationship between the degree of cell rupturing, known to be influenced by different mechanisms of heat transfer, and the amounts of tuber lipid associated with different cooking methods was discussed.     

Evaluation of wheat and emmer varieties for artisanal baking,pasta making,and sensory quality

Identifying varieties best suited to local food systems requires a comprehensive understanding of varietal performance from field to fork. After conducting four years of field trials to test which varieties of ancient, heritage, and modern wheat grow best on organically managed land, we screened a subset of varieties for bread, pastry, pasta, and cooked grain quality. The varieties evaluated were three lines of emmer (T. turgidum L. ssp. dicoccum Schrank ex Schübl) and eleven lines of common wheat (Triticum aestivum L.), including two modern soft wheat varieties, four soft heritage wheat varieties, four hard modern wheat varieties, and one hard heritage wheat variety. A diverse group of bakers, chefs, researchers, and consumers compared varieties for qualities of interest to regional markets. Participants assessed differences in sensory profiles, pasta making ability, and baking quality for sourdough, matzah crackers, yeast bread, and shortbread cookies. In addition to detecting significant differences among varieties for pasta, sourdough, and pastry quality, participants documented variation in texture and flavor for the evaluated products. By demonstrating which varieties perform best in the field, in the bakery, and on our taste buds, these results can support recommendations that strengthen the revival of local grain economies.     

Evaluation of a new method to determine the water addition level in gluten-free bread systems

The water content in gluten-free recipes plays an essential role in the resulting product quality. Up to date the water adjustment is conducted mainly by trial-and-error. Brabender GmbH & Co. KG developed an attachment for the Farinograph, which makes the measurement of batter consistencies feasible. The water content was adjusted using this new tool and compared to the water determined based on the water hydration capacity (WHC) of the single bulking ingredients. Furthermore, bread quality characteristics were analysed. Five different hydrocolloids were tested in a gluten-free system based on rice flour. Water levels differed significantly, when guar gum (20% water) or sodium alginate (18% water) were incorporated. The use of Farinograph resulted generally in a higher specific volume (+0.63 ml/g) and a softer crumb (−16 N). On the contrary, the WHC-method only gave an indication about the water addition but did not consider temperature changes during mixing and its effect on the hydration. In conclusion, Farinograph can be considered as a useful tool for the determination of the optimal water content, and additionally provides useful information about batter stability and dough development time.     

Understanding how the cooking methods affected structures and digestibility of native and heat-moisture treated rice starches

In this study, the impact of different thermal methods (cooking and steaming treatment) on the structural variations of native and heat-moisture treated (HMT) rice starches and their effect on starch digestibility were investigated. As expected, HMT induced the disruption for starch semi-crystalline lamellae, crystallites, and helical structures. After thermal processing, varied destructions were obtained for lamellar, crystalline and helical structures of native and HMT-treated rice starches, especially under cooking treatment. And these structural alterations may improve the RDS fraction of rice starches and decrease their SDS and RS fractions. Particularly, steamed starches displayed higher enzyme resistance than their cooked counterpart, which may be attributed to the limited destruction of starch hierarchical structure during steaming process. And the aboved transformations demonstrated that water accessibility during thermal processing played a key role in starch structure and digestibility. Furthermore, HMT-treated starch still remained more crystallites and helices after thermal processing, thus resulting in slower digestibility. This work may be beneficial for encouraging the utilization of HMT-treated starch in food processing and obtaining gelatinized starch-foods with special nutritional functions.     

Soaking and cooking parameters of tepary beans: effects of cooking time and cooking temperature on hardness and activity of nutritional antagonists

Tepary samples were examined for patterns of hydration, dry matter losses during the processes of soaking and cooking, residual hardness in partially cooked samples and heat lability of endogenous proteinaceous antinutritional factors. At 24 °C, teparies imbibed water equivalent to their weight (100% hydration) in 4 h and continued to absorb water rapidly for an additional 4 h before reaching an equilibrium hydration. During the processes of soaking and cooking, materials leached from raw beans represented 7.3 and 13.5% of their dry weight, 4.3 and 12.4% of their protein content, 7.1 and 12.2% of their stored carbohydrate and 22.4 and 33.4% of their mineral levels, respectively. In samples prepared at different cooking times (60, 90, 120, 150, 180 min) and cooking temperatures (80, 85, 90, 95°C), longer times and higher temperatures resulted in greater reductions in residual bean hardness; interactive effects of time and temperature treatments were significant. Residual activity of trypsin and chymotrypsin inhibitors in partially-cooked samples appeared to be negligible. In addition, at least 80% of the original hemaglutinating activity of lectins in raw beans was lost during partial-cooking of samples under all cooking regimes.     

Comparison of the cooking behaviour of the potato cultivars Nicola and Irene with respect to pectin breakdown and the transfer of ions

Summary The potato cultivars Nicola and Irene were investigated with respect to cell sloughing, specific cell surface area, release of pectic material and transfer of ions using a model cooking study. Both cell sloughing and the release of pectic material were higher for the mealy-cooking cultivar Irene. As the respective cell size distributions measured were the same for both cultivars, the difference in release of pectic material could not be explained by a difference in the specific cell surface areas between the cultivars. Additionally, it was recorded that during cooking only 20% of the calcium present in non-cooked tissue was transferred into the cooking medium, whereas more than 70% of potassium and citrate were transferred. The ratios D_a.citr2−/D_a.K+ and D_a.Ca2+/D_a.K+ for water and cooked potato tissue revealed that in water, potassium ions diffused faster than citrate and calcium ions. However, in cooked potato tissue both citrate and calcium ions diffused faster than potassium ions.     

Phenolic content and antioxidant activity of tortillas produced from pigmented maize processed by conventional nixtamalization or extrusion cooking

The effects of traditional nixtamalization and extrusion cooking on total phenolics, ferulic acid, anthocyanins and Oxygen Radical Absorbance Capacity (ORAC) of Mexican pigmented (blue and red) and commercial (white and yellow) maize processed into tortillas were investigated. Tortillas prepared from extruded flours retained between 76.2–93.9% and 58–96.7% of total phenolics and total ferulic acid (TFA) respectively, compared to 50.5–75.7% and 19.6–55.8% assayed in traditional tortillas. Approximately 97–99% of TFA in raw kernels and their tortillas was in its bound form. The retention of TFA in traditional tortillas was significantly lower compared to tortillas from extruded flours. Traditional tortillas contained more free ferulic acid compared to tortillas produced from extruded flours indicating that the first process liberated bound ferulic acid with cell walls more efficiently. Blue maize lost more than 55% of the anthocyanins when processed into extruded or traditional tortillas. Approximately 68–92% of the ORAC associated with raw kernels or their tortillas was due to bound compounds. Traditional and extruded tortillas lost 16.4–52.4% and 6.8–24.8%, respectively, of the total ORAC associated with raw grains. Results clearly indicate that the proposed lime-cooking extrusion strategy was instrumental in retaining higher levels of phytochemicals, particularly ferulic acid, and antioxidants in all tortillas.     

Phenolic content and antioxidant activity of tortillas produced from pigmented maize processed by conventional nixtamalization or extrusion cooking

The effects of traditional nixtamalization and extrusion cooking on total phenolics, ferulic acid, anthocyanins and Oxygen Radical Absorbance Capacity (ORAC) of Mexican pigmented (blue and red) and commercial (white and yellow) maize processed into tortillas were investigated. Tortillas prepared from extruded flours retained between 76.2–93.9% and 58–96.7% of total phenolics and total ferulic acid (TFA) respectively, compared to 50.5–75.7% and 19.6–55.8% assayed in traditional tortillas. Approximately 97–99% of TFA in raw kernels and their tortillas was in its bound form. The retention of TFA in traditional tortillas was significantly lower compared to tortillas from extruded flours. Traditional tortillas contained more free ferulic acid compared to tortillas produced from extruded flours indicating that the first process liberated bound ferulic acid with cell walls more efficiently. Blue maize lost more than 55% of the anthocyanins when processed into extruded or traditional tortillas. Approximately 68–92% of the ORAC associated with raw kernels or their tortillas was due to bound compounds. Traditional and extruded tortillas lost 16.4–52.4% and 6.8–24.8%, respectively, of the total ORAC associated with raw grains. Results clearly indicate that the proposed lime-cooking extrusion strategy was instrumental in retaining higher levels of phytochemicals, particularly ferulic acid, and antioxidants in all tortillas.