Resistant Starch Formation in Tortillas from an Ecological Nixtamalization Process

The objective of this work was to study the formation of resistant starch (RS) in tortillas from an ecological nixtamalization process compared with the traditional nixtamalization process. The RS increased through all the steps of tortilla production. It was found that the increase of the RS corresponds mainly to the formation of RS5 (V‐amylose‐lipid complex), but in tortillas two major types of RS coexist: RS5 and RS3 (retrograded starch). In general, tortillas from the ecological nixtamalization process gave higher values of protein, lipids, total dietary fiber, insoluble fiber, soluble fiber, and RS compared with tortillas from the traditional nixtamalization process and commercial flour. The highest glycemic index (GI) occurred in the tortillas from commercial flour, whereas tortillas from 0.4% CaCO₃ and 0.6% CaSO₄ were classified as medium‐GI (GI 50–70). Tortillas from 0.6% CaCl₂ had the lowest value of GI. The ecological nixtamalization processes caused significant differences in quality and nutritional properties of tortillas.     

Chemical and Physicochemical Properties of Maize Starch After Industrial Nixtamalization

Processing conditions similar to traditional nixtamalization are now used by the industry in the production of dry maize flours (DMF). The objective of this investigation was to evaluate the effect of industrial nixtamalization on maize starch. Thus, dent maize grains were sampled from storage silos and the starch isolated (S). From the same batch of maize, DMF was obtained and the starch isolated (S‐DMF). The amylose content in the starches was quite similar (21.5–23.4%) and characteristic of a dent maize. However, nixtamalization increased the calcium content in S‐DMF. The starches investigated exhibited the typical A‐type diffraction pattern after 40 days of storage at 11–84.1% rh. However, the differential scanning calorimetry (DSC) results showed that annealing of maize starch occurred during storage at 30°C. On the other hand, industrial nixtamalization has both a melting and annealing effect on maize starch. Thus, the operative glass transition temperature (T_g), and the DSC parameters that define starch gelatinization (T_p and ΔH) showed that the proportion between crystalline and amorphous regions within the starch granule and the extent of physical damage to starch were modified by nixtamalization. As an example, T_g for S was between 60 and 62.5°C, while the S‐DMF had a T_g of 45–55°C for damaged starch and 65–70°C for annealed starch. Additionally, the extraction of the nonconstitutive starch lipids provided starches with more consistent thermal properties, particularly in the behavior of gelatinization at different water content. This last observation might have important implications in the consistency of starch physicochemical properties and, consequently, in the quality of maize products such as tortillas.     

Study of Calcium Ion Diffusion in Components of Maize Kernels During Traditional Nixtamalization Process

Our report shows the calcium ion diffusion process through the different parts of maize kernels (pericarp, endosperm, and germ) during the traditional nixtamalization process as a function of steeping time (t) 0–24 hr. The cooking step of the nixtamalization process used 3 kg of maize kernels in 6L of water and 2% calcium hydroxide (w/w). The cooking temperature was 92°C for 40 min. The calcium content of the samples was measured using atomic absorption spectroscopy. We found that the whole instant corn flour, pericarp, endosperm, and germ, had a nonlinear relationship to steeping time, showing a local maximum at 9 hr. Analysis of the different parts of the nixtamalized kernels showed that in short steeping times (0–5 hr) calcium diffusion took place mainly in the pericarp. Calcium diffusion in the endosperm and germ occurred gradually over longer steeping times. However, the physical state of the kernels (broken kernels) accelerated the diffusion process. Calcium diffusion occurred first in the pericarp, followed by the endosperm and germ. Immediately after cooking (t = 0 hr), we found a 1.148% calcium content in the pericarp, 0.007% in the germ, and 0.028% in the endosperm. After 24 hr of steeping, the calcium contents were 2.714% in the pericarp, 0.776% in the germ, and 0.181% in the endosperm. In another study, the calcium content in the endosperm was measured by first separating the 10% from the outermost, followed by another 10% from the next endosperm tissue, and concluding with the remaining 80%. Calcium ions were present mainly in the outermost layers of the endosperm. The damaged kernels steeped for more than 5 hr showed greater calcium concentrations than the undamaged counterparts.     

Effects of Various Surfactants on Rheological Properties of Maize Starch Granules

In this study, the formation of complexes between surfactants and the helical chains of amylopectins was confirmed. Nonionic surfactants with hydrophobic and hydrophilic groups of appropriate size and chemical structure enhanced the swelling and gelatinization processes of starch granules. Hydrophobic groups form complexes with the amylose and linear chains of amylopectin by becoming inserted into the hydrophobic inner area of the helical structures. The hydrophilic groups help the approach of the hydrophobic groups into the hydrated molecular chains and thus aid the formation of the complex. Among the anionic surfactants tested, SDS and sodium n‐decyl benzenesulfate caused maximum swelling and gelatinization peaks. The average length of the amylopectin exterior chains is almost the same as that of the hydrophobic chains of SDS (16.9 Å) and of sodium decyl benzenesulfate (18.2 Å). This suggests that these anionic surfactants form rigid complexes with the exterior of the amylopectin by fitting their hydrophobic chains to the hydrophobic inside of the helical structures of these short exterior chains. This process was clarified by NMR analysis and by a decrease in the complex with the addition of iodine. The hydrophobic alkyl chains of anionic and cationic surfactants fix to the edge of the starch molecular chains by forming inclusion complexes with the helical chains of the amylopectin. Cationic ions interact with the starch molecular chains, causing a negative charge that results in a more rapid and efficient swelling of the starch granules. A decrease in setback value occurs due to the inhibition of rearrangement among the starch molecular chains. With SDS, the complex molecular chains become more extensively developed through the repulsion effects of the anionic ions resulting in a larger swelling power and gelatinization peak.     

Study of Structural and Thermal Changes in Endosperm of Quality Protein Maize During Traditional Nixtamalization Process

This work presents the study of the structural changes of the endosperm of Quality Protein Maize (QPM H-368C), modified by alkaline cooking at two different temperatures (72 and 92°C) and steeping time of 0–7 hr. Structural changes in the outermost 10% layers, the subsequent 10%, and the remaining 80% of the endosperm as a function of the steeping time were studied using scanning electron microscopy (SEM), X-ray diffraction, and differential scanning calorimetry (DSC) techniques. SEM images revealed that soft and hard endosperm have different shapes and packing factors. The X-ray diffraction patterns of the hard and soft endosperm from raw corn suggest that the hard endosperm consists mainly of amylopectin and has a bigger relative crystallinity quality than the soft endosperm. Samples cooked at 72 and 92°C with and without the (Ca(OH)₂ and steeped for 0, 3, and 7 hr, showed structural changes, X-ray diffraction patterns from the outermost 10% layers and subsequent 10% of the endosperm were completely amorphous. This fact is related to the total or partial gelatinization of the starch. The crystallinity in the internal layers of endosperm (remaining 80%) did not have significant changes after the treatments and exhibited the characteristic patterns of crystalline amylose and amylopectin. DSC measurements in the outermost layers of the endosperm did not exhibit the characteristic endothermic peak of starch (from 64 to 81°C) compared with the raw sample, while the endotherm peak for 80% of the endosperm internal layers appears in all cases (72 and 92°C). According to these results, a new definition of the nixtamalization process can be developed as follows. During the nixtamalization process there is a total gelatinization of the starch granules from the most external layers, and a partial gelatinization of the innermost internal layers of the endosperm.     

Rheological and Thermal Properties of Aged Starch Pastes from Three Waxy Maize Genotypes

The rheological and thermal properties of aged starch gels (15:85 starch-water) from three waxy maize genotypes (wx, wx sh1, and du wx) during storage (4°C for up to 25 days) were studied. After storage, changes of storage modulus (G′) and phase angle (δ) of the gels as a function of temperature were measured using oscillatory rheometry. For the du wx samples, G′ at 25°C increased rapidly during the first four days of storage at 4°C, compared to the gradual increases over the 25-day storage period for the wx and wx sh1 samples. A peak in G′ at 45°C was observed during heating for the du wx samples after 10 days of storage and for the wx sample stored for 25 days. The G′ peak may have been due to syneresis in the gels. Retrogradation of amylopectin of the aged starch samples was examined using differential scanning calorimetry. The du wx starch had greater retrogradation enthalpies than the other two samples (which showed similar retrogradation behavior) throughout the storage. The retrogradation enthalpy of the du wx samples increased rapidly during the first seven days, followed by a slower increase through the rest of storage. For the wx and wx sh1 samples, no endotherm was observed during the first four days of storage, after which the enthalpy increased steadily as a function of storage time. Addition of sucrose delayed the formation of gel networks for all three starches. The greater tendency for gelling and retrogradation of the du wx starch might be attributed to the greater proportion of DP20–30 chains of the amylopectin.     

Consequence of Starch Damage on Rheological Properties of Maize Starch Pastes

Waxy and normal maize starches were damaged to different extents by ball milling, with waxy starch notably more susceptible to damage. Starch damage caused substantial decreases in shear stress or apparent viscosity in both waxy and normal maize starch pastes at a wide range of shear rates (5.6 to 400 1/sec). Shear stress or apparent viscosity decreases were more evident in waxy than in normal maize starch pastes at the same ball milling times. Values of storage moduli were much higher than values of loss moduli, and storage moduli decreased with increase in starch damage in both waxy and normal maize starches, indicating decrease in elastic property. The study showed that starch damage causes substantial rheological changes in gelatinized pastes and that waxy starch undergoes more pronounced changes than normal starch. These results can be used to understand the general behavior of damaged normal and waxy starches in processed foods.     

A Radioisotopic Study of the Entry of Calcium Ion into the Maize Kernel During Nixtamalization

The entry of calcium ions from the nixtamalization solution into maize kernels over time was followed in model experiments using radiolabeled calcium ions, with autoradiographic evaluation of the kernels after different cooking and steeping times. Calcium ions immediately entered the pericarp and were rapidly fixed at the outer boundary of the endosperm, especially at the external surface of the germ. Entry of calcium into the endosperm occurred gradually after long steeping times, except in the case of broken kernels, for which massive invasion by calcium was observed. After extended steeping times, a moderate amount of calcium‐45 was evident in the germ. Specific perforation of the outer layers of the grains provided a defined route of facilitated entry of calcium into the endosperm. No fundamental difference with respect to penetrability by calcium ion was seen in a comparison between flint‐type grains and grains containing only floury endosperm.     

Thermal Properties of Starch from Selected Maize (Zea mays L.) Mutants During Development

The changes in thermal properties of maize starches during five stages of kernel maturity, (12, 18, 24, 30, and 36 days after pollination [DAP]), from three mutant genotypes, amylose extender (ae), sugary-2 (su₂), and waxy (wx) in an OH43 background, and the OH43 genotype were studied using differential scanning calorimetry (DSC). Within a genotype, DSC values of starches at 24, 30, and 36 DAP were similar to each other and often were significantly different (P < 0.05) from the values at 12 DAP, indicating possible differences in the fine structure of starch during endosperm development. For su₂ starches, the gelatinization onset temperature (T_oG) significantly decreased after 12 DAP and remained low throughout the study. The gelatinization range (R_G) had a similar pattern. For wx starches, T_oG at 18 DAP was significantly lower than at 12 DAP but tended to increase after 18 DAP. The R_G increased significantly after 12 DAP and significantly decreased after 30 DAP. Thus, thermal properties of starches during early development were different from those of their mature counterparts, and differences among the mutant genotypes and the normal starch originated from the earliest endosperm development stage studied (12 DAP).     

Identification of QTL Controlling Thermal Properties of Maize Starch

Starch has many uses and some of these uses would be facilitated by altering its thermal properties. Genetic manipulation of starch thermal properties will be facilitated by a better understanding of the genetic control of starch gelatinization. We used differential scanning calorimetry to characterize the gelatinization parameters of maize (Zea mays L.) kernel starch prepared from two populations of recombinant inbred lines, an intermated B73xMo17 population (IBM) and an F_6:7 Mo17xH99 population. The traits examined were the onset and peak temperatures of gelatinization and the enthalpy of gelatinization. These traits were measured for both native starch and for gelatinized starch allowed to recrystallize, a process called retrogradation. Substantial variation in these traits was found in spite of the narrow genetic base of the populations. We identified several quantitative trait loci (QTL) controlling traits of interest in each population. In the IBM population, a significant QTL for the peak temperature of gelatinization of retrograded starch co‐localized to a molecular marker in the Wx1 gene, which encodes a granule bound starch synthase. The major QTL identified in this study explain, on average, ≈15% of the variation for a given trait, underscoring the complexity of the genetic control of starch functional properties.     

Impact of Thiocyanate Salts on Physical,Thermal, and Rheological Properties of Zein Films

A new class of zein additives was investigated, thiocyanate salts. Ammonium, potassium, guanidine (GTC), and magnesium thiocyanate salts were added to solutions of zein in with various amounts of tri(ethylene glycol) (TEG), cast as films, and then tested to determine the impact that each salt had on properties. The presence of these salts affected solution rheology and intrinsic viscosity, demonstrating that the salts interacted with the protein. It was found that these salts acted as plasticizers, as they lowered the glass transition temperature of zein when evaluated with differential scanning calorimetry. In zein films in which TEG was present, these salts increased elongation and reduced tensile strength. However, unlike traditional plasticizers (such as TEG), when the salts were used as the only additive, elongation was not increased and tensile strength was not decreased. Of the salts tested, GTC in combination with TEG was found to increase elongation the most. The impact of salts on elongation was greatly affected by the relative humidity in which the samples were stored.     

Effect of the Nixtamalization Process on the Dietary Fiber Content,Starch Digestibility,and Antioxidant Capacity of Blue Maize Tortilla

Nixtamalization is an ancient process developed by the Mesoamerican cultures. Initially, volcanic ashes were used and then calcium hydroxide in commercial production, and more recently nixtamalization with calcium salts (NCS) has been proposed. The aim of this study was to evaluate the effect of NCS on carbohydrate digestibility and antioxidant capacity in the elaboration of blue maize tortillas. NCS in blue tortillas showed a high amount of total dietary fiber (14.27 g/100 g), the main fraction being insoluble dietary fiber. The contents of resistant starch and slowly digestible starch did not change with the nixtamalization process. The predicted glycemic index value was lower in blue tortillas with the NCS process (58) than with the traditional nixtamalization process (71). In general, NCS in blue tortillas presented a higher antioxidant capacity than traditional tortillas (ferric reducing antioxidant power method), indicating that phenolics present in blue maize maintain their activity after cooking. It can be concluded that the nutraceutical features (high dietary fiber content and antioxidant capacity) of blue maize tortillas are enhanced when they are elaborated with the NCS process.     

Effect of Polarity of Complexing Agents on Thermal and Rheological Properties of Rice Starch Gels

The ability of rice starch to complex with ligands of various polarities was studied to examine the mechanism of complex formation in an aqueous solution. Differential scanning calorimetry (DSC) showed that TNuS19 rice starch (27.9% amylose) formed inclusion complexes with all 12-C complexing agents. The onset melting temperatures (T_o) of the complexes were ≈93–96°C. The saturation concentrations of added ligands with high polarity, lauric acid (LA), and lauryl alcohol (LOH), had a range of 2–4% (w/w) of the starch, and both of the corresponding melting enthalpies (ΔH) were ≈3.0 J/g. In contrast, the saturation concentrations of ligands with low polarity, methyl laurate (ML) and dodecane (DO), were ≈1–2% (w/w), and the ΔH were 1.87 and 1.80 J/g, respectively. This implied that solubility of ligands had a significant effect on the extent of complexation. The T_o and ΔH increased with an increase of annealing time at 85°C, and the optima for the partially reversible complex formation were 2 hr of annealing in all cases. When measured by a dynamic rheometer, the TNuS19 rice starch gel with added LA or LOH showed a higher storage modulus (G′) than that with no complexing agent added during heating. The G′ and tan δ of the complexed gel were further increased during 12 hr of storage. The increase of G′ indicated that the elastic structure of the concentrated rice starch gels could be improved by complex formation and annealing, whereas the increase of tan δ suggested incompatibility of starch components during storage.     

Kernel Microstructure of Latin American Races of Maize and Their Thermal and Rheological Properties

Seventy‐one races of maize representing races from Latin America were analyzed for microstructural features such as the degree of compaction of the endosperm cell bodies, starch granule size and morphology, and hard‐soft endosperm relationship. Flours were analyzed using rapid visco analysis and differential scanning calorimetry. Compaction grade was the most important microstructural feature of the maize kernels that related to thermal and rheological properties. Highly compact kernels developed low peak and final viscosities; small, polygonal starch granules; and required more time and higher temperature to gelatinize. The opposite was the case for less compact kernels. This indicates that the characteristic protein matrix of highly compact kernels represents a physical barrier to water migration into the granules, retarding the gelatinization process.     

播期对夏播糯玉米淀粉理化特性的影响

为明确夏播糯玉米的适宜播期,以苏玉糯5号和渝糯7号为材料,分析了播期对夏播糯玉米籽粒淀粉理化特性的影响。结果表明,2014年度2个糯玉米品种的淀粉平均粒径在早播和迟播处理下均显著降低,2013年度苏玉糯5号在早播处理下较高,渝糯7号受播期影响较小。播期对糯玉米淀粉的晶体衍射类型无影响,但使尖峰强度发生了变化。淀粉碘结合力随播期推迟逐渐降低,糊化范围在早播和迟播处理下均显著降低。淀粉最大吸收波长、糊化温度、胶凝温度(起始温度、峰值温度和终值温度)受播期影响较小。淀粉膨胀势、黏度特征值、热焓值和回生值在不同播期处理下均发生了变化。相关分析结果表明,生育期较高的积温增加了支链淀粉中长链比例,使谷值黏度升高;降雨量过多易导致淀粉膨胀势下降,热焓值降低;较长的日照时数增加了支链淀粉中长链比例,使淀粉膨胀势、谷值黏度和热焓值升高。因此,在夏播糯玉米生产中,应根据气候条件和生产目标确定适宜播期,提高黏度应提早播种,降低回生应推迟播种。本研究结果为夏播糯玉米淀粉品质调优提供了理论依据。     

微波的热与非热效应对淀粉性质的影响

微波是波长微小的电磁波,具有很强的介质穿透能力,可实现物料内外的同时升温。在利用微波熟化淀粉类食品时,具有热效率高、可控性强、设备占地小等优点。本文介绍了淀粉升温糊化过程中微波热效应和非热效应;总结了研究微波非热效应的几种新手段;比较了微波处理与热传导处理在淀粉升温糊化过程中,淀粉颗粒表观特征、晶体结构和分子结构的变化以及热学特性的差异;论述了微波处理淀粉乳中水的响应。本文为后续深入研究微波处理对食物中淀粉糊化的影响与微波糊化淀粉特性的开发利用提供了参考。     

Influence of Annealing on Gel Properties of Mung Bean Starch

Mung bean starch gels (8% solids) were prepared after annealing at 45–60°C for 1–24 hr, and the relationship between the physical properties of gels and the swelling power (SP) and solubility of starch was investigated. The SP and solubility decreased with increasing annealing temperature and time, mostly in the first 6 hr. The solubles were mainly composed of amylose. Gel hardness at a 5 mm depth of annealed starch was larger than that of native starch, and gel hardness increased as SP decreased (r = ‐0.94). Upon continued compression, the yield force of gel showed a different function. Above SP of ≈12.5, the yield force of annealed starch gels decreased, but at <12.5 the yield force increased with increasing SP. Both granular rigidity and extent of packing appeared to determine the yield force. Although annealing increased the gel hardness, α‐amylase digestibility of gel was not affected. Pasting analysis in the Rapid Visco Analyser (RVA) revealed that annealing increased pasting temperature. A pasting peak was found only in 45 and 50°C annealed starches. Overall paste viscosities of the starches annealed at >55°C were lower than that of the control starch. Final viscosities in RVA were correlated with the yield force of gel (r = 0.99).     

Effects of Pollination Method and Growing Location on Starch Thermal Properties of Corn Hybrids

Starch gelatinization and retrogradation properties of corn were studied to determine the effect of controlled (self) pollination versus noncontrolled pollination on analytical determinations, and the potential to eliminate the expensive and time-consuming step of self-pollinating before research screening of corn genotypes. Twenty-four hybrids were grown in two Iowa locations, Story City and Ames. At Story City, all hybrids received three pollination treatments: self-pollination; small-plot, openpollination (representing corn from small test plots); and large-plot, openpollination (representing corn from a farmer's field). Self-pollinated and small-plot, open-pollinated corn were grown in replicated two-row plots, whereas large-plot, open-pollinated corn was grown in unreplicated plots of 12.8 m × 8 rows. At Ames, the small-plot, open pollination treatment was not done. Starch was extracted from samples of corn harvested from each plot, and gelatinization and retrogradation properties were determined using differential-scanning calorimetry (DSC). Hybrids exhibited different starch gelatinization and retrogradation properties. Significant differences (P ≤ 0.05) in starch gelatinization and retrogradation properties occurred among pollination methods and between locations. Pollination method did not influence gelatinization enthalpy values, but onset temperature values for gelatinization, and range values for retrogradation differed significantly among pollination methods. At Ames, treatments gave different values for retrogradation enthalpy and percentage of retrogradation. Because of differences in some starch characteristics associated with pollination methods, self-pollination is recommended when growing samples in small plots for research purposes.     

Relationships Between Soybean 11S Globulin Content and Thermal and Retrogradation Properties of Nonwaxy Maize Starch

In the present study, the relationships of soybean 11S globulin content, thermal properties, and retrogradation properties of nonwaxy maize starch in starch–globulin mixtures were investigated by differential scanning calorimetry. The onset and peak temperatures of maize starch were positively related to soybean 11S globulin content, whereas the thermal enthalpy was negatively related to it. However, the onset temperature, peak temperature, and thermal enthalpy of soybean 11S globulin were negatively related to maize starch content of mixtures. On the other hand, the onset and peak temperatures of retrograded maize starch were positively related to soybean 11S globulin content, whereas the retrogradation enthalpy was negatively related to it during storage. Therefore, adding soybean 11S globulin was an effective method to control maize starch gelatinization and retrogradation properties, which will be helpful for the food industry to produce high‐quality products based on starch and soybean protein.