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1.
Diacylglycerol (DAG) and triacylglycerol (TAG) as responses on optimization of DAG production using a dual response approach of response surface methodology were investigated. This approach takes the molecular equilibrium of DAG into account and allows for the optimization of reaction conditions to achieve maximum DAG and minimum TAG yields. The esterification reaction was optimized with four factors using a central composite rotatable design. The following optimized conditions yielded 48 wt % DAG and 14 wt % TAG: reaction temperature of 66.29 degrees C, enzyme dosage of 4 wt %, fatty acid/glycerol molar ratio of 2.14, and reaction time of 4.14 h. Similar results were achieved when the process was scaled up to a 10 kg production in a pilot packed-bed enzyme reactor. Lipozyme RM IM did not show any significant activity losses or changes in fatty acid selectivity on DAG synthesis during the 10 pilot productions. However, lipozyme RM IM displayed higher selectivity toward the production of oleic acid-enriched DAG. The purity of DAG oil after purification was 92 wt %.  相似文献   

2.
The aim of the study was to develop an efficient glycerolysis system for the enzymatic production of monoacylglycerols (MAGs) containing polyunsaturated fatty acids. Glycerolysis has been widely applied in industry for the chemical production of food MAGs under high temperature. The enzymatic glycerolysis system at 40-70 degrees C is unfortunately a multiphase system, which leads to the lower reaction efficiency. A tert-butyl alcohol system was developed after careful evaluation and more than 20-fold of the reaction efficiency from this system was obtained compared to the solvent-free system. Novozym 435 was employed as a catalyst in the glycerolysis from the screening. In the batch reaction system with tert-butyl alcohol, temperature higher than 40 degrees C was favored. The glycerol/oil ratio was best in the study with 4.5 while the solvent weight ratio from 1 to 3 had little effect. In general, 60-70% yield can be obtained at 2 h in the stirred tank reactor. The continuous glycerolysis was conducted in a packed bed reactor. MAG yield up to 70% was reached at 30-40 min residence time. The continuous glycerolysis was more sensitive to the amount of tert-butyl alcohol, and in the weight ratio to oil more than 2 was favored. The continuous process was optimized with the assistance of response surface methodology. Optimal conditions for the packed bed reactor after all considerations were recommended as glycerol/oil 4:1 (mol/mol), temperature 40 degrees C, and residence time 45 min. The operation stability study showed that there was no slight reduction of reaction performance at more than 30 days, implying a high feasibility in practical applications.  相似文献   

3.
Continuous and easily operated glycerolysis was studied in different lipase-packed columns to evaluate the most potential process set-ups for industrial monoacylglycerol (MAG) production. Practical design-related issues such as enzyme-filling degree, required reaction time, mass transfer investigations, and capacity and stability of the enzyme were evaluated. A commercially available immobilized Candida antarctica lipase B was used to catalyze the glycerolysis reaction between glycerol and sunflower oil dissolved in a binary tert-butanol: tert-pentanol medium. Considering easy handling of the enzyme and measured expansion when wetted with a reaction mixture, a filling degree of 52 vol % dry enzymes particles per column volume seemed appropriate. Twenty minutes was required to reach equilibrium conditions with a MAG content of 50-55 wt %. Only insignificant indications of mass transfer limitations were observed. Hence, the commercial lipase seemed adequate to use in its available particle size distribution ranging from 300 to 900 microm. A column length-to-diameter ratio of less than 25 did not interfere with the transfer of the fluid mixture through the column. Under the tested conditions, the enzyme could be active for approximately 92 days before enzyme renewal was needed. This corresponds to a very high enzyme capacity with approximately 2000 L pure MAG produced per kg enzyme.  相似文献   

4.
This study was aimed at evaluating different binary solvent mixtures for efficient industrial monoacylglycerol (MAG) production by enzymatic glycerolysis. Of all investigated cases, the binary mixture of tert-butanol:tert-pentanol (TB:TP) 80:20 vol % was the most suitable organic medium for continuous enzymatic glycerolysis, ensuring high MAG formation in a short time, reasonable solvent price, and easy handling during distillation/condensation processing. A minimum solvent dosage of 44-54 wt % of the reaction mixture was necessary to achieve high MAG yields of 47-56 wt %, within 20 min. The melting and boiling points of the TB:TP mixture were estimated to be 7 and 85 degrees C, respectively, using thermodynamic models. These predictions were in good agreement with experimentally determined values. In spite of the high reaction efficiency in the binary TB:TP system, the mixture of glycerol and sunflower oil (containing 97.1% triacylglycerol) yielded surprisingly a liquid/liquid phase split behavior even at high temperatures (>80 degrees C). This in contrast to thermodynamic model calculations suggested full miscibility in all proportions. These findings suggest that enhanced reaction efficiency in organic solvent also depends upon aspects other than the system homogeneity such as reduced viscosity, reduced mass transfer limitations, and the accessibility of the substrate to the active site of the enzyme.  相似文献   

5.
Production in a batch reactor with a solvent-free system of structured triacylglycerols containing short-chain fatty acids by Lipozyme RM IM-catalyzed acidolysis between rapeseed oil and caproic acid was optimized using response surface methodology (RSM). Reaction time (t(r)), substrate ratio (S(r)), enzyme load (E(l), based on substrate), water content (W(c), based on enzyme), and reaction temperature (T(e)), the five most important parameters for the reaction, were chosen for the optimization. The range of each parameter was selected as follows: t(r) = 5-17 h; E(l) = 6-14 wt %; T(e) = 45-65 degrees C; S(r) = 2-6 mol/mol; and W(c) = 2-12 wt %. The biocatalyst was Lipozyme RM IM, in which Rhizomucor miehei lipase is immobilized on a resin. The incorporation of caproic acid into rapeseed oil was the main monitoring response. In addition, the contents of mono-incorporated structured triacylglycerols and di-incorporated structured triacylglycerols were also evaluated. The optimal reaction conditions for the incorporation of caproic acid and the content of di-incorporated structured triacylglycerols were as follows: t(r) = 17 h; S(r) = 5; E(l) = 14 wt %; W(c) = 10 wt %; T(e) = 65 degrees C. At these conditions, products with 55 mol % incorporation of caproic acid and 55 mol % di-incorporated structured triacylglycerols were obtained.  相似文献   

6.
Curcuma longa [Linn] (turmeric), of the Zingiberaceae family, has a great importance in the food, textile, and pharmaceutical industries. The aim of this work was to identify the best processing conditions to maximize the yields of essential oil and pigments, as well as their content of ar-turmerone, (alpha and beta)-turmerone, and the curcuminoids, respectively. Autoclave pressure and distillation time were the variables studied for the steam distillation process. The highest yields of essential oil (0.46 wt %) and pigment (0.16 wt %)-expressed as curcumin, demethoxycurcumin, and bisdemethoxycurcumin-were obtained at a pressure of 1.0 x 10(5) Pa and a time of 2 h. On the other hand, with extraction by volatile solvents, the best yield of essential oil (5.49 wt %) was obtained when using 0.175, 0.124, 0.088 mm particles (Foust, A. S.; Wenzel, L. A.; Clump, C. W.; Maus, L.; Andersen, L. B. Princípios das Opera??es Unitárias; Editora Guanabara Dois S.A.: Rio de Janeiro, Brazil, 1982), at 40 degrees C, and 6 h of extraction. However, the best yield of pigment (7.98 wt %) was obtained under the same conditions, except for the temperature (30 degrees C).  相似文献   

7.
小桐子油超声波协同纳米催化剂制备生物柴油   总被引:8,自引:2,他引:6  
以纳米Zn-Mg-Al高温煅烧物为催化剂,高酸值小桐子油为原料,超声波反应器中连续生产生物柴油,并系统研究超声波辐射协同纳米催化剂催化制备生物柴油的最优条件。研究结果表明,超声波协同纳米催化剂催化制备生物柴油的最优条件为:超声波功率210 W、醇油摩尔比4︰1、催化剂为油质量的1.2%、反应温度60℃时生物柴油收率94.3%。在此优化条件下完全可实现小桐子油连续工业化生产生物柴油的需求,精制后的生物柴油完全符合德国生物柴油标准DIN V 51606: 1997,且理化性质稳定,放置1 a后生物柴油的酸值、密度、黏度和化学组成基本不变。  相似文献   

8.
Interesterification of a 60:40 (wt/wt) mixture of olive oil and fully hydrogenated canola oil was carried out in a batch reactor using a commercial immobilized lipase from Thermomyces lanuginose as a biocatalyst. The effects of a stepwise change of temperature on the degree of conversion, the solid fat content (SFC) of the products, and the residual activity of the enzyme were investigated. As a reference condition, an interesterification trial was conducted at a constant temperature of 70 degrees C for 48 h. For trials in which a temperature of 70 degrees C was used for the first 4 h of reaction and a temperature of 60 degrees C was employed for the following 44 h, there were no significant differences (p < 0.05) in the overall degree of conversion relative to the reference condition. Oils interesterified for only 1 or 2 h at 70 degrees C had melting points higher than 60 degrees C, whereas an oil produced by interesterification at 70 degrees C for only 4 h had a melting point of 58 degrees C. There was little difference (p < 0.05) between the SFC profiles of the interesterification products prepared by two different temperature protocols (70 degrees C for 24 h; 70 degrees C for 4 h followed by 60 degrees C for 20 h). Use of the protocol involving a step decrease in temperature significantly decreased catalyst deactivation effects, thereby increasing the residual activity of the immobilized lipase.  相似文献   

9.
Hydration of alpha-pinene under various conditions was studied and compared with the literature. Optimal reaction conditions have been established for the hydration of alpha-pinene and crude turpentine oil in the absence of catalyst and using a low volume of acetone. A detailed reaction product analysis is reported. The main hydration product, alpha-terpineol, was obtained at a yield of 67 wt % of the initial alpha-pinene by reacting with 15% aqueous sulfuric acid and an excess of acetone in an oil bath heated to 80-85 degrees C over the course of 4 h. A progressive transformation of alpha-terpineol to 4-(2-hydroxypropyl)-1-methylcyclohexanol (1,8-terpine) takes place as the hydration time exceeds 4 h. A crude turpentine oil sample was also hydrated under conditions similar to those of alpha-pinene. The alpha-terpineol yield was 77 wt % of the initial alpha-pinene in the crude turpentine oil. The chemical analysis of the crude turpentine oil before and after hydration was carried out, and the distribution of the products was discussed.  相似文献   

10.
鸡粪发酵液培养的小球藻水热液化制备生物原油及其特性   总被引:2,自引:2,他引:0  
为探索沼液资源再利用,以鸡粪沼气发酵液培养的小球藻为原料,采用水热液化技术制备生物原油。采取正交试验,在温度250~330℃、时间30~90 min及含固量15%~25%下,探讨了水热反应后各相产物特性及元素回收效率。生物原油产率为13.23%~23.83%,最高产油率在330℃、60 min、15%时取得。生物原油中碳、氢及氮回收率分别是16.13%~31.14%、19.18%~34.89%及5.97%~14.32%,最高碳回收率及最低氮回收率分别在330℃、60 min、15%及250℃、30 min、15%时获得。水热液化各相产物中,碳、氢及氮回收率在水相中占主导地位,分别为48.74%~60.43%、46.81%~62.13%及74.84%~82.67%。热重分析暗示生物原油可能适合制备润滑油。此外,GC-MS分析表明生物原油中烃类物质质量分数为16.14%~24.91%,主要为低碳链烃类,如甲苯及二氢茚等。  相似文献   

11.
Lipase-catalyzed interesterification of butterfat blended with rapeseed oil (70/30, w/w) was investigated both in batch and in continuous reactions. Six commercially available immobilized lipases were screened in batch experiments, and the lipases, Lipozyme TL IM and Lipozyme RM IM, were chosen for further studies in a continuous packed bed reactor. TL IM gave a fast reaction and had almost reached equilibrium with a residence time of 30 min, whereas RM IM required 60 min. The effect of reaction temperature was more pronounced for RM IM. TL IM showed little effect on the interesterification degree when the temperature was raised from 60 degrees C to 90 degrees C, whereas RM IM had a positive effect when the temperature was increased from 40 degrees C to 80 degrees C. Even though TL IM is an sn-1,3 specific lipase, small changes in the sn-2 position of the triacylglycerol could be seen. The tendency was toward a reduction of the saturated fatty acid C14:0 and C16:0 and an increase of the long-chain saturated and unsaturated fatty acids (C18:0 and C18:1), especially at longer residence times (90 min). In prolonged continuous operation the activity of TL IM was high for the first 5 days, whereafter it dramatically decreased over the next 10 days to an activity level of 40%. In general, the study shows no significant difference for butterfat interesterification in terms of enzyme behavior from normal vegetable oils and fats even though it contains short-chain fatty acids and cholesterol. However, the release of short-chain fatty acids from enzymatic reactions makes the sensory quality unacceptable for direct edible applications.  相似文献   

12.
为了揭示茶叶籽贮藏时间对发酵法茶叶籽毛油产率与质量的影响,每2周从贮藏的茶叶籽中取样,利用茶叶籽油发酵法生产工艺进行茶叶籽毛油生产,并对工艺中各项剩余物的含油量及毛油的重要质量指标进行了测定,结果如下。室温条件下,茶叶籽贮藏47周后,毛油产率下降了23.5%、酸值及过氧化值分别升高了44.88%及69.4%,毛油色泽基本没有变化。滤渣、发酵沉淀的质量分别升高了20.27%及23.35%;淀粉、油渣质量分别降低了6.13%及3.64%。滤渣、发酵沉淀、淀粉及油渣含油率分别升高了15.63%、22.77%、206%及12.88%。发酵沉淀质量对毛油产率的影响是正向的,淀粉、油渣及滤渣质量对毛油产率的影响是负向的;发酵沉淀及滤渣含油率对毛油产率的影响是正向的,淀粉及油渣含油量对毛油产率的影响是负向的,影响大小的排序为:油渣淀粉滤渣发酵沉淀。综合分析表明,滤渣是通过滤渣质量的增加导致毛油产率随贮藏时间下降的,其下降作用的贡献占全部下降因素的79.28%。贮藏47周后的茶叶籽仁,利用发酵法生产工艺仍然具有毛油生产价值。该研究可为茶叶籽油合理生产提供理论支撑。  相似文献   

13.
Human milk fat substitutes (HMFSs) were synthesized by lipozyme RM IM-catalyzed acidolysis of chemically interesterified palm stearin (mp = 58 °C) with mixed FAs from rapeseed oil, sunflower oil, palm kernel oil, stearic acid, and myristic acid in a solvent-free system. Response surface methodology (RSM) was used to model and optimize the reactions, and the factors chosen were reaction time, temperature, substrate molar ratio, and enzyme load. The optimal conditions generated from the models were as follows: reaction time, 3.4 h; temperature, 57 °C; substrate molar ratio, 14.6 mol/mol; and enzyme load, 10.7 wt % (by the weight of total substrates). Under these conditions, the contents of palmitic acid (PA) and PA at sn-2 position (sn-2 PA) were 29.7 and 62.8%, respectively, and other observed FAs were all within the range of FAs of HMF. The product was evaluated by the cited model, and a high score (85.8) was obtained, which indicated a high degree of similarity of the product to HMF.  相似文献   

14.
The aim of this work was to optimize a supercritical fluid extraction (SFE)/enzymatic reaction process for the determination of the fatty acid composition of castor seeds. A lipase from Candida antarctica (Novozyme 435) was used to catalyze the methanolysis reaction in supercritical carbon dioxide (SC-CO(2)). A Box-Behnken statistical design was used to evaluate effects of various values of pressure (200-400 bar), temperature (40-80 degrees C), methanol concentration (1-5 vol %), and water concentration (0.02-0.18 vol %) on the yield of methylated castor oil. Response surfaces were plotted, and these together with results from some additional experiments produced optimal extraction/reaction conditions for SC-CO(2) at 300 bar and 80 degrees C, with 7 vol % methanol and 0.02 vol % water. These conditions were used for the determination of the castor oil content expressed as fatty acid methyl esters (FAMEs) in castor seeds. The results obtained were similar to those obtained using conventional methodology based on solvent extraction followed by chemical transmethylation. It was concluded that the methodology developed could be used for the determination of castor oil content as well as composition of individual FAMEs in castor seeds.  相似文献   

15.
超声波辅助离子液体组合物直接制备微藻生物柴油   总被引:1,自引:1,他引:0  
微藻生物柴油能够解决目前植物原料生物柴油面临的耕地不足、气候变化影响产量并引起农作物价格上涨等突出问题,但传统微藻生物柴油生产过程能源与化学品消耗大,将微藻油脂的提取-酯交换耦合成一个单元,具有较大应用潜力.该研究采用小球藻、甲醇为原料,离子液体组合物作为提取剂、催化剂,超声波辅助催化微藻直接提取-酯交换制备生物柴油.考察超声波频率、超声波功率、离子液体类型、离子液体用量、反应温度、反应时间、醇油摩尔比等因素对酯交换率的影响,并与传统水浴加热机械搅拌法比较,结果表明,超声波和离子液体对生物柴油的制备有协同促进作用,离子液体具有催化、提取与增溶的作用,能较好地消除醇油界面接触,超声波的引入强化了传质传热过程,与传统加热方式水浴加热机械搅拌法相比,可以缩短酯交换反应的时间,降低反应温度,减少离子液体、甲醇的用量.离子液体[BMIM][HCOO]为提取剂,微藻油脂提取率最高;酸性离子液体催化效果明显高于碱性离子液体,离子液体[SO3H-BMIM][HSO4]为催化剂,微藻油脂转化率最高.当超声波功率240W,频率28kHz,甲醇用量和藻粉质量比为61:,离子液体组合物和藻粉质量比为51:,离子液体[BMIM][HCOO]与[SO3H-BMIM][HSO4]体积比为12:1,反应温度为50℃,超声反应时间50min条件下,生物柴油的转化率可达69.6%.该方法将离子液体溶解提取性能、催化性能及超声波的空化效应相结合,将油脂的提取与油脂的转酯化合二为一,不需先从微藻粉中提取油脂,缩短了工艺,能够实现含油微藻到生物柴油的一步转化.  相似文献   

16.
为开发适应中国废弃油脂生物柴油转化的成套技术与装备,结合美国Biopro 380型设备,对中国的4种典型废弃油脂生物柴油转化工艺进行了系统研究,结果表明,甲醇回流温度65℃下,酯化反应时间2.5h、浓硫酸加入量0.5%、甲醇与游离脂肪酸摩尔比2.7∶1时,酯化混合物的酸值降至1~2?mg/g;转酯化反应在醇油摩尔比6∶1、催化剂NaOH的加入量1.0%(与废弃油脂的质量百分比)、反应时间60 min时,转酯化效果最佳;将该工艺条件应用于Biopro 380型设备中进行验证试验,获得的生物柴油产品质量指标基本符合中国生物柴油标准GB/T 20828-2007。  相似文献   

17.
Waste oils are a promising alternative feedstock for biodiesel production due to the decrease of the industrial production costs. However, feedstock with high free fatty acids (FFA) content presents several drawbacks when alkaline-catalyzed transesterification reaction is employed in biodiesel production process. Nowadays, to develop suitable processes capable of treating oils with high free fatty acids content, a two-step process for biodiesel production is being investigated. The major problem that it presents is that two catalysts are needed to carry out the whole process: an acidic catalyst for free fatty acids esterification (first step) and a basic catalyst for pretreated product transesterification (second step). The use of a bifunctional catalyst, which allows both reactions to take place simultaneously, could minimize the production costs and time. In the present study, the behavior of pumice, a natural volcanic material used as a heterogeneous catalyst, was tested using oils with several FFA and water contents as feedstock in the transesterification reaction to produce biodiesel. Pumice as a bifunctional solid catalyst, which can catalyze simultaneously the esterification of FFA and the transesterification of fatty acid glycerides into biodiesel, was shown to be an efficient catalyst for the conversion of low-grade, nonedible oil feedstock into biodiesel product. Using this solid catalyst for the transesterification reaction, high FAME yields were achieved when feedstock oils presented a FFA content until approximately 2% wt/wt and a water content until 2% wt/wt.  相似文献   

18.
Lipase-catalyzed acidolysis of borage (Borago officinalis L.) and evening primrose (Oenothera biennisL.) oils with long-chain omega3 polyunsaturated fatty acids (PUFA), namely, eicosapentaenoic (EPA) and docosahexaenoic (DHA) acids, was carried out in hexane, and the products were analyzed using gas chromatography. The most effective lipase for incorporation of omega3 PUFA into these oils was Pseudomonas sp. as compared to lipases from Mucor miehei and Candida antarctica. Response surface methodology was used to obtain a maximum yield of EPA+DHA incorporation while using the minimum amount of enzyme possible. The process variables studied were the amount of enzyme (150-350 units), reaction temperature (30-60 degrees C), and reaction time (6-30 h). All experiments were carried out according to a face-centered cube design. Under optimum conditions, incorporation of EPA+DHA was 35.5% in borage oil and 33. 6% in evening primrose oil. The modified borage and evening primrose oils containing gamma-linolenic acid, EPA, and DHA were successfully produced and may have potential health benefits.  相似文献   

19.
On the basis of glycine-dimethyl phosphite synthesis of glyphosate, a new synthesis approach of glyphosate, without using triethylamine and the establishment of triethylamine recovery equipment, was designed in the laboratory. The environmental pollutants were reduced. The influences of reactant amount (mol), reaction temperature (°C), and reaction time (min) on the glyphosate yield and purity were investigated. The results showed that the glyphosate yield and purity could be 80.12 and 86.31 wt %, respectively, under the optimum scheme for glyphosate yield (glycine consumption, 0.1 mol; dimethyl phosphite consumption, 0.12 mol; condensation reaction temperature, 50 °C; hydrochloric acid consumption in hydrolysis reaction, 0.35 mol; temperature of acidification with hydrochloric acid, 10 °C; adjusting hydrolysis product pH value, 1.0; time of dropping esterifying liquid into hydrochloric acid in hydrolysis reaction, 80 min; hydrolysis reaction temperature, 120 °C; and vacuum distillation time, 90 min), and the glyphosate yield and purity could be 77.92 and 94.94 wt %, respectively, under the optimum scheme for glyphosate purity (glycine consumption, 0.1 mol; dimethyl phosphite consumption, 0.1 mol; condensation reaction temperature, 50 °C; hydrochloric acid consumption in hydrolysis reaction, 0.35 mol; temperature of acidification with hydrochloric acid, 10 °C; adjusting hydrolysis product pH value, 1.5; time of dropping esterifying liquid into hydrochloric acid in hydrolysis reaction, 60 min; hydrolysis reaction temperature, 110 °C; and vacuum distillation time, 90 min). The product structures under the two schemes were confirmed by means of FTIR (Fourier transform infrared spectroscopy) and (1)H NMR ((1)H nuclear magnetic resonance spectroscopy).  相似文献   

20.
废弃食用油脂两相厌氧发酵酸化条件优化   总被引:2,自引:1,他引:2  
油脂的水解和长链脂肪酸的降解是油脂厌氧发酵过程中的限速步骤,提高水解酸化阶段挥发性脂肪酸(volatile fatty acid,VFA)的产率,有助于后续甲烷化反应的进行。利用响应面方法(response surface methodology,RSM)对废弃食用油脂两相厌氧发酵水解产挥发酸条件进行优化,考察了初始p H值、原料负荷、反应时间和接种量对产生挥发酸浓度的影响,提出采用该工艺的数学模型及优化后的工艺参数。结果表明,各影响因子对挥发酸的影响顺序为:接种量反应时间原料负荷初始p H值,方程的F值为15.65,相关系数为0.9359,调整相关系数为0.8761,说明数学模型可以较好地模拟真实的反应曲面。优化得到最佳的工艺参数为初始p H值6.2、负荷300 g/L、反应时间8 d、接种量40%,在该条件下,实际产挥发酸7 221.0 mg/L,与预测值7 224.0 mg/L吻合且重现性较好。厌氧产甲烷试验表明,酸化后废弃油脂较未酸化油脂在甲烷产量、甲烷含量、总化学需氧量(chemical oxygen demand,COD)去除率及挥发性固体(volatile solid,VS)去除率方面分别提高了44%、11%、28%和51%,经酸化处理比未酸化油脂的厌氧发酵时间(完成一个厌氧发酵周期内总产气量的80%的时间)缩短了28%。该研究结果为废弃食用油脂的两相厌氧发酵中试提供了参考。  相似文献   

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