轻小型平移式喷灌机低压末端喷头改进设计与试验

为解决轻小型平移式喷灌机末端喷头低压工况下喷洒射程小、水流破碎不充分以及组合喷洒均匀度低等问题,该研究以Nelson R55型旋转折射式喷头为原型,基于二级破碎、面槽分流、旋转射流和非全圆限制喷洒的工作原理,设计出系列化旋转折射式末端喷头,采用Creo建模与激光快速成型、实测试验、模型计算以及多目标综合评价等方法,完成喷头的实体制作、水力性能测试与评价,确定出喷头最优设计参数。研究结果表明：1）通过调节喷盘曲面与沟槽的分流比可对近远端水量分布进行调控,且以均匀集中的曲面-沟槽分布调控效果为优;2）半圆形与V形流道截面设计相比,射程增幅42.84%~66.03%,峰值喷灌强度降幅36.88%~62.17%;3）优选出"分流比1∶1、曲面-沟槽均匀集中分布、流道截面形式半圆形、喷盘转速100-120 r/min的非全圆喷嘴"的喷头最优设计运行参数,喷头射程可达10.3 m。改进后喷头,相较于R55型末端喷头,在0.10 MPa低压工况下,轻小型平移式喷灌机的组合均匀度提升32%;机组控制幅宽增加38.5%;流量提升5.2 m3/h。该款低压末端喷头,可有效提升机组喷洒幅宽,且与中部喷头适配性高,实现了节能保质灌溉双重目标。

Improved design and testing of the low-pressure end sprinkler nozzles for light and small pan irrigation sprinklers

Abstract: Light and small pan sprinklers have been suitable for irrigation in the small and scattered fields in rural China. Excellent prospects can be widely expected for popularization and application in recent years. Taking the Nelson R55 rotary refracting sprinkler as a prototype, this study aims to design a series of rotary refracting end nozzles using the working principles of secondary fragmentation, face slot diversion, rotary jet and non-full circle restricted spraying. A Creo software modeling and laser rapid prototyping were used to produce the solid nozzle, thereby improving the spraying range, sufficient water fragmentation, and uniformity of combined spraying under low-pressure conditions. The water distribution of the end sprinkler was measured under constant spraying. The combination of the end sprinkler and the middle sprinkler water was superimposed to calculate the uniformity of the sprinkler water distribution under mobile spraying. A multi-objective comprehensive evaluation of the end sprinkler was carried out to determine the optimal design parameters of the sprinkler using the principal component analysis, where the uniformity, average sprinkler intensity, and total width were used as the evaluation indicators. Research results showed that: 1) The ratio of the sprinkler surface and groove diversion was adjusted at the near and far end of the water distribution, where the optimal presented the uniform and concentrated surface-groove distribution. 2) The same stream cross-sectional form of the sprinkler presented with the increase in the surface groove ratio, where the intensity of peak sprinkler was reduced by 13.12%-73.62%. The same surface groove ratio of the sprinkler and semi-circular flow path decreased by 36.88%-62.17%, compared with the V peak sprinkler intensity. Once the "surface-groove" diversion ratio tended to be equal, the water distribution at the end of the unit was more uniform, indicating less impact on the overall spraying quality of the unit. 3) The optimal operating parameters of the sprinkler nozzle were selected with the 1:1 diversion ratio, uniform and concentrated distribution of curved surfaces and grooves, semi-circular flow channel cross-sectional form, and non-circular nozzles with a speed of 100-120 r/min". In this case, the sprinkler range reached 10.3 m. In the improved sprinkler nozzle, the combination uniformity of light and small pan sprinkler under low-pressure conditions of 0.10 MPa increased by 32%, compared with the R55 type end sprinkler. The control width of the unit increased by 38.5%. The flow rate increased by 5.2 m3/h. The low-pressure end nozzle can effectively enhance the spraying width of the unit, and has high adaptability with the central nozzle, thereby achieving the dual objectives of energy-saving and quality irrigation. This finding can provide a theoretical basis for the design of low-pressure rotary nozzle and efficient irrigation of sprinklers.