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基于特征光谱的苹果霉心病无损检测设备设计
引用本文:张海辉,陈克涛,苏东,胡瑾,张佐经. 基于特征光谱的苹果霉心病无损检测设备设计[J]. 农业工程学报, 2016, 32(18): 255-262. DOI: 10.11975/j.issn.1002-6819.2016.18.035
作者姓名:张海辉  陈克涛  苏东  胡瑾  张佐经
作者单位:西北农林科技大学机械与电子工程学院,杨凌,712100
基金项目:陕西省科技统筹创新工程计划项目(2014KTCL02-15);陕西省省级果业专项资金项目。
摘    要:
针对现有农产品内部品质无损检测多采用宽波段光谱技术,集成应用光谱仪与计算机完成品质分析,存在成本高、能耗大、分析过程复杂以及光谱信息冗余等问题。该文结合苹果霉心病在果心发病的特征,采用透射光谱检测方式,设计实现了基于窄带LED光源与光敏二极管的苹果霉心病无损检测设备。通过霉心病发病特征的分析可得果径和特征光谱波段的透射强度是进行霉心病检测的关键影响因素,设计光谱特性试验,对多组宽波段光谱数据采用相关性分析法得到特征光谱波段为690~730 nm。设计果径与透射光谱信息采集的基础平台,该平台包括LED光源及其驱动模块、光电转换与检测模块以及基于丝杠滑台组件与限位传感器的果径在线测量模块;采用基础平台对样品进行数据获取,以果径与透射光谱强度值为输入,建立基于误差反向传播网络的霉心病判别模型。结果表明,采用该文所述测试试验样本进行验证,设备判别准确率达到95.83%。该研究结果表明,基于特征光谱采用 LED 光源的霉心病无损检测方法是可行的,可为其他果品内部病害的检测提供借鉴思路。

关 键 词:无损检测  光谱分析  LED  苹果霉心病  特征光谱  光谱透射  BP网络  分类
收稿时间:2016-01-08
修稿时间:2016-04-18

Design of nondestructive detection device for moldy core in apples based on characteristic spectrum
Zhang Haihui,Chen Ketao,Su Dong,Hu Jin and Zhang Zuojing. Design of nondestructive detection device for moldy core in apples based on characteristic spectrum[J]. Transactions of the Chinese Society of Agricultural Engineering, 2016, 32(18): 255-262. DOI: 10.11975/j.issn.1002-6819.2016.18.035
Authors:Zhang Haihui  Chen Ketao  Su Dong  Hu Jin  Zhang Zuojing
Affiliation:College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, China,College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, China,College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, China,College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, China and College of Mechanical and Electronic Engineering, Northwest A&F University, Yangling 712100, China
Abstract:
The existing detection devices for moldy core in apples have critical shortcomings like high detection costs, high energy consumption, complicated analysis processing and redundant spectral information in wide waveband, for the light sources in most of them are composed of high-power and wide-band illuminant (like tungsten-halogen bulbs), and data acquisition and processing of them rely on the spectrometer and the computer. In this paper, a portable and low cost nondestructive detection device for moldy core in apples was designed based on the conclusion that the apple diameters and the intensities of some characteristic transmission spectra were the most important affecting factors of nondestructive detection for moldy core. In order to determine the specific band related to moldy core in apple, a test platform was built to obtain the transmission spectrum data by using tungsten-halogen bulbs, spectrometer and computer. A waveband of 690-730 nm was confirmed as the characteristic spectrum band through correlation analysis from a band range of 200-1025 nm. According to this band, a series of narrow band LEDs (light emitting diode) were adopted and used to make a special light source. Then, an information collection device was designed to obtain apple diameters and intensities of characteristic transmission spectra. The device consisted of a core processing unit, a driver circuit of LEDs, a conversion and detection circuit of photoelectricity and a measure module of apple diameter. Microprogrammed control unit (MCU) MSP430 was used as the core processing unit to call other function modules and process data. Pulse width modulation (PWM) chip PT4115 was used as a driver to control let-through currents of LEDs. The linear guide and limit sensor were combined to measure apple diameters online. To get an intelligent detection model for sorting out moldy core apple based on apple diameter and intensities of characteristic transmission spectra obtained by above information collection device, 120 Fuji apples produced in Qianxian, Shaanxi were selected, which were always put in a refrigeration storage at a steady temperature of 4℃. These apples were taken out on May 1, 2015, and after they returned to room temperature, 80%of them, which were placed in the same stalk directions, were used as the test samples to build discrimination model. The statistical data showed that 24 of samples were moldy core apples and the other 72 were healthy ones. A back-propagation (BP) neural network was adopted to set up a dependable discriminant model after analyzing the distribution diagram of samples, the inputs of which were apples’ diameters and characteristic spectral transmission intensities, while the output was apples’ healthy status. Apples’ healthy status only had a positive or negative value: 1 represented a healthy apple and -1 meant a bad one. The detection model was converted to embedded language and downloaded into MCU. Now an integrated and model-embedded device was made successfully. The remaining 20%apples of the total samples were used to test the designed detection device with the embedded intelligent discriminant BP model. All test sets were requested to have the same placement position as the apple position when BP model was built. The test result was that one in 6 sick apples was detected wrongly and all of 18 healthy apples were detected correctly, which showed an accuracy of 95.83%. The phenomenon that this apple was identified wrongly was due to the emptiness and mild moldy core in apple core, for it was easily sorted out when an apple had an obvious symptom. This study indicates that the designed detection device has a good ability to distinguish apples with moldy core strongly and reliably, and it will have a good application prospect in apple industry. Meanwhile the research method for detecting internal disease of apple in this paper also can provide a reference for other fruits.
Keywords:nondestructive determination   spectrum analysis   LED   moldy core in apples   characteristic spectrum   spectral transmission   BP network   classification
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