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玉米秸秆茎叶分离装置的设计与试验
引用本文:朱新华,杨中平,吴永锋. 玉米秸秆茎叶分离装置的设计与试验[J]. 西北农林科技大学学报(自然科学版), 2012, 40(3): 229-234
作者姓名:朱新华  杨中平  吴永锋
作者单位:西北农林科技大学 机械与电子工程学院;西北农林科技大学 机械与电子工程学院;江淮汽车股份有限公司乘用车一厂
基金项目:陕西省科学技术研究发展计划项目(2009K01-06);公益性行业(农业)科研专项(201003063-07)
摘    要:【目的】设计玉米秸秆茎叶分离机械,为农业废弃物玉米秸秆的资源化利用提供技术支持。【方法】基于压扁碾搓法原理,设计了一种由压辊机构、剥辊机构、清理机构等组成的茎叶分离装置,以实现对玉米秸秆的茎叶分离,并采用含水率为21.68%的玉米秸秆对分离装置参数进行了正交试验优选。【结果】影响秸秆茎叶分离率的主次因素依次是压辊间隙、剥辊速比和压辊转速。玉米秸秆茎叶分离的优选方案为:压辊间隙8 mm,剥辊速比1.6,压辊转速200 r/min。在此条件下,玉米秸秆的茎叶分离率可达到92.9%。【结论】该装置可用于玉米秸秆的茎叶分离,有效提高了分离效果。

关 键 词:玉米秸秆;茎叶分离;机械设计;农业废弃物;综合利用
收稿时间:2011-09-21

Design and experiment on stem-leaf separator for corn straw
ZHU Xin-hua,YANG Zhong-ping,WU Yong-feng,ZHA Zheng. Design and experiment on stem-leaf separator for corn straw[J]. Journal of Northwest A&F University(Natural Science Edition), 2012, 40(3): 229-234
Authors:ZHU Xin-hua  YANG Zhong-ping  WU Yong-feng  ZHA Zheng
Affiliation:1(1 College of Mechanical and Electric Engineering,Northwest A&F University,Yangling,Shaanxi 712100,China; 2 First PCV Factory,Anhui Jianghuai Automobile Co.Ltd,Hefei,Anhui 230601,China)
Abstract:【Objective】The study was done to design a machine for stem-leaf separation of corn straw,which can provide technical support for comprehensive utilization of agricultural wastes-corn straw.【Method】To utilize the leaf,bark and pith of corn straw separately and efficiently,a kind of stem-leaf separator,consisting of press roller mechanism,separation roller mechanism,cleaning mechanism,etc.,was designed based on flatten-robbed method to realize stem-leaf separation of corn straw.Parameters of the separator were optimized by orthogonal experiment of stem-leaf separation with corn straw with a water content of 21.68%.【Result】The results showed that the sequence of factors which influence separation efficiency was:gap between press rollers,linear speed ratio between separation rollers and rotate speed of press rollers.The optimal scheme for stem-leaf separation of corn straw was:rotate speed of press rollers,200 r/min;gap between press rollers,8 mm;linear speed ratio between separation rollers,1.6.Under this condition,the separation rate was 92.9%.【Conclusion】This machine can be used to separate corn straw into stems and leaves,and has improved separation efficiency.
Keywords:corn straw  stem-leaf separation  machine design  agricultural wastes  comprehensive utilization
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