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农机铸件表面硼化物梯度耐磨材料的显微组织
引用本文:宋月鹏,吕钊钦,柳洪洁,李江涛,冯媛媛,纪文文.农机铸件表面硼化物梯度耐磨材料的显微组织[J].农业工程学报,2010,26(2):175-178.
作者姓名:宋月鹏  吕钊钦  柳洪洁  李江涛  冯媛媛  纪文文
作者单位:1. 山东农业大学机械与电子工程学院,泰安,271018;中国科学院理化技术研究所,北京,100190
2. 山东农业大学机械与电子工程学院,泰安,271018
3. 山东农业大学动物科技学院,泰安,271018
4. 中国科学院理化技术研究所,北京,100190
基金项目:山东省教育厅科技计划项目(J07WA17)
摘    要:铸造表面合金化工艺制备的合金层存在着硬度高,机械加工困难及合金层与基体结合强度较低而易剥落的缺陷,该研究针对这些缺陷进行研究,采用梯度成分设计原则,制备出不同组分及含量的梯度合金粉剂层膏块,在HT200铸铁件表面制备出硼化物梯度耐磨材料,对该材料的形成过程、微观组织及显微硬度进行了研究,发现该合金层由过渡区→中间耐磨层→表面铸铁烧结层3部分组成,中间层的微观组织为硼化物,其基体上散布着高碳铬铁颗粒,且颗粒粒径影响其与梯度材料的熔合性,并在实际农机铸铁件犁锺上进行了现场应用,结果表明,与未处理零件相比,犁锺使用寿命提高2.5倍以上。

关 键 词:农业机械,硼化物,显微组织,梯度耐磨材料,表面合金化
收稿时间:2009/6/18 0:00:00
修稿时间:2009/12/16 0:00:00

Microstructure of the wear-resisting functional gradient borides materials on the agricultural machinery casting surface
Song Yuepeng,Lu Zhaoqin,Liu Hongjie,Li Jiangtao,Feng Yuanyuan,Ji Wenwen.Microstructure of the wear-resisting functional gradient borides materials on the agricultural machinery casting surface[J].Transactions of the Chinese Society of Agricultural Engineering,2010,26(2):175-178.
Authors:Song Yuepeng  Lu Zhaoqin  Liu Hongjie  Li Jiangtao  Feng Yuanyuan  Ji Wenwen
Abstract:The wear-resisting alloying layer on casting surface can be prepared by the surface alloying technique. However, the layer has obvious defects such as high hardness leading to difficultly machining, easily spalling became of low bonding strength between layer and matrix. Aimed at solving the problems, the blocks coated by different component of gradient powder layers using the principle of gradient composite design were prepared. Then wear-resisting functional gradient borides materials (FGMs) on HT200 cast iron's surface were formed, and their forming mechanism, microstructure and microhardness were studied. The results showed that the alloying layers were made up of transition region, middle wear-resisting layer and ingot particles sintering layer. Further study on the mierostructure of middle wear-resisting layer indicated that high-hardness ferrochrome particles homogeneously scattered on the boride matrix, which its size affected the fusion of the materials. Application in slade showed that the service life of treated slade was increased more than 2.5 times comparing with that of untreated slade.
Keywords:agricultural machinery  borides  microstructure  wear-resisting functional gradient borides materials (FGMs)  surface alloying technology
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