Preparation of activated carbon moldings from the mixture of waste newspaper and isolated lignins: mechanical strength of thin sheet and adsorption property

To expand the utilization of waste newspapers and lignin, activated carbon (AC) sheets, as an example of AC moldings, were prepared from those mixtures. The isolated lignins used were softwood and hardwood acetic acid lignins (SAL and HAL), softwood kraft lignin (KL), and wheat-straw lignin (WSL). The mixtures were molded into precursory sheets by thermal compression and then converted to AC sheets by carbonization and steam activation. The flexural strength of the precursory sheets was dramatically improved by additing the lignins compared to that of sheets without lignin. The strength of several sheets was more than 25 MPa. This suggested that lignins act as adhesives. SAL and HAL sheets with 40% newspaper were strengthened by the carbonization, whereas the strength of other lignin sheets was depressed. Finally, the AL-based AC sheets showed higher flexural strength (>6MPa) than others. Most of the AC sheets had adsorption ability comparable to that of commercially available AC powder and granules. The capacities were almost independent of paper content. Among the AC moldings tested, the AL-based AC sheets showed the fastest adsorption top-chlorophenol. Thus, viable AC moldings can be prepared from lignin-wastepaper mixtures, particularly SAL and HAL.