Cross-sectional cutting of bamboo with a pair of shearing blades for bamboo cube production

As a new use of bamboo, bamboo cubes may be useful as a shot-blast material for surface treatments. However, a suitable processing technique for bamboo cubes has not been established. In this study, to obtain basic knowledge regarding the processing technology for bamboo cubes, we installed shearing blades (upper and lower blades) in a universal testing machine to test cross-sectional shearing of bamboo. The shearing force generated in this shearing was composed of a vertical component (F _v), a forward component (F _f), and a side component (F _s). This shearing force (F _v, F _f, and F _s) and the machining accuracy were investigated under various processing conditions. The shearing force became larger as the thickness of bamboo increased. In particular, F _v showed a tendency to increase rapidly. Changes in the shear angle of the upper blade had a remarkable influence on F _v. This result suggests that the shearing force could be greatly decreased by adjusting the shear angle. The shearing force within bamboo of 3mm in thickness was almost unaffected by the blade angle, and the change of shearing force with increasing clearance was almost indiscernible. It was clearly demonstrated that a large number of bamboo cubes could be made when the shear angle was large and cross-sectional shearing was performed from the bark side. However, a consequence of a large shear angle is that burr area increases. Part of this article was presented at the 53rd Annual Meeting of the Japan Wood Research Society, Fukuoka, March 2003