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6P-400型荞麦脱皮机设计与试验
引用本文:梁博,裴二鹏,王显,巨孟凯,郑德聪.6P-400型荞麦脱皮机设计与试验[J].农业工程,2022,12(4):117-124.
作者姓名:梁博  裴二鹏  王显  巨孟凯  郑德聪
作者单位:山西农业大学农业工程学院,山西 晋中 030801
基金项目:国家现代农业产业技术体系“燕麦荞麦多样化智能化收获装备研发与示范”(CARS-07-D-2);山西省重点研发计划项目—丘陵山地专用农机关键技术研究与示范(201903D211005);山西农业大学博士科研启动项目(2021BQ18);2021山西省基础研究计划荞麦脱壳机理与脱壳装置性能试验研究(20210302124372)
摘    要:针对荞麦脱皮机脱皮率低、整仁率低等问题,设计了一种卧式滚筒荞麦脱皮装置。采用柔性脱皮元件,与滚筒间形成大间隙配合,来实现对荞麦籽粒的撞击、揉搓和挤压作用,完成脱皮过程。在对甜荞籽粒结构参数和破皮压力进行测试的基础上,分析了该装置的脱皮过程及机理。以转速和喂入量为试验因素,荞麦籽粒脱皮率、半仁率和整仁率为试验指标,完成单因素试验和正交试验。单因素试验表明:转速1 200 ~1 300 r/min时,脱皮率达到80%以上;喂入量0.09~0.11 kg/s时,半仁率和整仁率分别为45%和15%。运用Design-expert 8.0软件对正交试验进行数据处理和响应面分析,确定最优参数为转速1 200 r/min、喂入量0.09 kg/s。对最优参数重复3次验证试验,结果取平均值得到脱皮率82.5%、半仁率50.8%、整仁率16.3%,误差较小,模型预测可靠。 

关 键 词:荞麦    脱皮装置    脱皮率    响应面分析
收稿时间:2021/12/13 0:00:00
修稿时间:2022/2/18 0:00:00

Design and test of 6p-400 buckwheat peeling machine
Liang Bo,Pei Erpeng,Wang Xian,Ju Mengkai and Zheng Decong.Design and test of 6p-400 buckwheat peeling machine[J].Agricultural Engineering,2022,12(4):117-124.
Authors:Liang Bo  Pei Erpeng  Wang Xian  Ju Mengkai and Zheng Decong
Institution:College of Agricultural Engineering,Shanxi Agricultural University,Jinzhong Shanxi 030801,China
Abstract:Aiming at the problems of low peeling rate and low kernel rate of buckwheat peeling machine, a horizontal drum buckwheat peeling device was designed. The experiment of buckwheat grain breaking power was completed, and the buckwheat grain structure and peeling process were analyzed. The single factor experiment and orthogonal experiment were completed with the rotating speed and feeding amount as the experimental factors, and the peeling rate, half kernel rate and whole kernel rate of buckwheat grain as the experimental indexes. The single factor experiment showed that the peeling rate reached more than 80% when the rotating speed was 1200R / min ~ 1300r / min, and the half kernel rate and whole kernel rate were 45% and 15% respectively when the feeding amount was 0.09kg/s ~ 0.11kg/s. Using design-expert8 0 software for data processing and response surface analysis of the orthogonal test, and the optimal parameters are determined as follows: rotating speed 1200R / min and feeding amount 0.09kg/s. The validation test was repeated three times for the optimal parameters. The average values were peeling rate 82.5363%, half kernel rate 50.8204% and whole kernel rate 16.3032%. The error was small and the model prediction was reliable.
Keywords:Buckwheat  Peeling Device  Peeling Ratio  Response Surface Analysis
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