大型薄壳制件真空辅助树脂传递模塑工艺充模方案仿真分析及优化

针对大型树脂基复合材料制件不适于用实验试错法进行充模方案设计的问题,在分析树脂流动规律的基础上将大型薄壳件的求解区域分解,仿真分析了不同充模方案下树脂在纤维中的流动行为和模腔内压力变化,提出在制件填充面积等分处设置流道的方法,选择和优化大型薄壳制件的充模方案。结果表明:①对于不便进行实验试错法进行真空辅助树脂传递模塑(VARTM)工艺充模方案设计的大型薄壳制件,可以采用数值模拟的方式,以达西定律、能量守恒定律等为计算依据,求解压力场和速度场,对比不同仿真方案的充模时间等数据合理安排注胶方式方法,指导VARTM工艺制备大型复合材料制件合理安排注胶方式,提高生产率、减少因树脂浸润不均匀产生的缺陷。②对于大型薄壳类制件,忽略厚度方向尺寸,影响充模时间的主要因素为流道长度和树脂流动距离。选取尽可能长的注胶流道,合理设置流道位置以减少树脂流动的距离;长流道可以增加树脂瞬时注入量、提高较长时间的压力差;而树脂流程越长,树脂前锋处压力损失越大,流速越慢。③试验提出了制件填充面积等分处设置流道的方法。将大型薄壳工艺制件充模面积等分,注胶流道布置在垂直于制件长度方向的面积等分线上,可缩短充模时间并减少制件两端的树脂富集现象。对于较狭长部分可再次进行面积等分设置流道,以免造成树脂流程过长压力流失过多;而对于较宽阔部分不宜设置过多流道以免树脂前锋稳定前互相接触造成制件充模不均匀。     

空心刨花板成型挤压机

介绍了成型挤压机的主要结构及工作原理,阐述了均匀下料器部件的改进.     

The effect of compression and incision on wood veneer and plywood physical and mechanical properties

ABSTRACT

Drying takes the largest share of energy in plywood production, and varying moisture content of veneers necessitates re-drying that often leads to over-dry veneers with deactivated surfaces, which may promote imperfect bonding. In order to decrease the drying time, reduce the need for re-drying of veneers, and improve the quality of plywood, birch and spruce veneers were subjected to pre-treatment by cold compression, incision, or a combination of the two. The effects of pre-treatment on the veneer and plywood quality were assessed by standard tests. Compression had a beneficial effect on water removal of the wettest veneers (spruce sapwood (SW) and birch), but some thickness reduction was observed in the veneers as well as the finished birch plywood. Compression led to thickness reduction of spruce veneers, but had no effect on SW plywood thickness likely due to higher viscoelasticity. Both compression and the combination of incising and compression levelled the moisture variation within the compressed stacks. Incision improved the modulus of elasticity of birch plywood, shear strength of SW plywood, and both bending and shear strengths of heartwood plywood. Higher surface pressure decreased the drying time of spruce SW in both plain compression and combined incision and compression pre-treatment.     

Compressive and tensile properties of a butt-jointed lamination model

A study was undertaken to evaluate the effect of glue application and placement of butt-joints on the compressive and tensile properties in a butt-jointed lamination. The aim was to provide background information for producing butt-jointed, glued, laminated timber. Three butt-jointed lamination models were prepared from spruce-pine-fir (S-P-F) dimension lumber with glued and nonglued butt joints, with different placements of the butt joints in the models. The axial stiffness and strength properties were assessed using both compressive and tensile tests. The results of the study indicated that for the compressive lamination model the application of glue at the butt joint gave more stiffness than the nonglued butt joint. Neither glue application nor placement of the joint had a statistically significant effect on the compressive strength. There were no significant differences between the glued and nonglued butt joint for either tensile strength or stiffness.     

Fundamental studies on wood/cellulose-plastic composites: effects of composition and cellulose dimension on the properties of cellulose/PP composite

Although wood/cellulose-plastic composites (WPC) of low wood/cellulose content have been more accepted worldwide and are promoted as low-maintenance, high-durability building products, composites containing high wood/cellulose content are not yet developed on an industrial scale. In this study, flow properties, mechanical properties, and water absorption properties of the compounds of cellulose microfiber/polypropylene (PP) and maleic anhydride-grafted polypropylene (MAPP) were investigated to understand effects of the high cellulose content and the dimensions of the cellulose microfiber. The molding processes studied included compression, injection, and extrusion. It was found that fluidity is not only dependent on resin content but also on the dimension of the filler; fluidity of the compound declined with increased fiber length with the same resin content. Dispersion of the composite was monitored by charge-coupled device (CCD) microscope. Increasing the plastic content in the cellulose-plastic formulation improved the strength of mold in addition to the bond development between resin and filler, and the tangle of fibers. The processing mode affected the physicomechanical properties of the cellulosic plastic. Compression-molded samples exhibited the lowest modulus of rupture (MOR) and modulus of elasticity (MOE) and the highest water absorption, while samples that were injection-molded exhibited the highest MOR (70 MPa) and MOE (7 GPa) and low water absorption (2%).     

全自动纸浆模塑餐具生产线气动系统设计

介绍了全自动纸浆模塑生产线的生产工艺过程，采用信号一动作状态线图法对气动系统进行设计，并描述了纸浆模塑生产线气动系统的工作过程及系统组成。     

压前含水率对杉木间伐材压缩木性能的影响

通过对杉木间伐材压缩密化的水分和物理力学性能进行分析,并观察木材微观结构的变化,可得出以下结果：1)压缩木各方向的水分分布不均匀,容易翘曲变形；2)水分对压缩木的物理力学性能有影响,压前含水率50％左右,压缩木硬度、抗弯弹性模量和抗弯强度最大,但冲击韧性随着压前含水率的增加呈下降趋势。从微观结构的观察可知,杉木间伐材压缩木的细胞只是被挤压,细胞腔变小而细胞壁未受到破坏。为了降低压后含水率,使水分分布均匀,可以采取两种办法：一是使初始含水率尽可能低,二是热压时间尽可能长。     

玉米秸秆炭和典型农业废弃物混合成型与燃烧特性试验

以玉米秸秆炭和玉米秸秆、苹果枝、沼渣、菌渣为原料,在成型压力为6 MPa的条件下,研究了不同混配比例混合燃料的成型特性,并在此基础上探讨了特定混配比例下的混合样品燃烧特性。研究结果表明:农业废弃物质量分数、种类对混合成型燃料稳定性均有影响,农业废弃物占70%比例时混合成型燃料的抗跌碎强度均大于99.50%;玉米秸秆对成型燃料的稳定性影响最为明显,其质量分数大于30%时,成型燃料抗跌碎强度达到99.68%以上,而沼渣和菌渣质量分数大于50%时,其成型燃料的抗跌碎强度分别超过99.11%和99.71%;苹果枝质量分数大于60%,其成型燃料抗跌碎强度超过99.34%;4种成型燃料的能量密度与原料相比分别提高14.93、11.36、11.74、14.53 GJ/m~3;堆积密度分别提高792.99、596.92、605.63、820.12 kg/m~3。该研究为农业废弃物新型成型燃料的开发提供了基础支撑。     

生物质燃料常温变径成型锥头研究

针对生物质常温闭式成型机的不足,本文引入了开式成型的概念,并在原有闭式成型机液压驱动设备的基础上,改进了成型腔.通过对生物质原料的力学分析,设计了开式成型的变径成型锥头.并使用小刨花、锯末等材料进行验证,探讨了对生物质常温变径成型机成型效果的影响因素,同时确定了较高成型质量时成型腔的压缩比范围.     

水稻谷粒的挤压力学性能研究

水稻谷粒的损伤与破碎除与其所受内、外力的作用有关,还与其本身的力学性能有关。通过对水稻谷粒的挤压力学试验,测得了其力-位移曲线,分析了水稻谷粒的挤压破碎过程。破坏力和破坏能是水稻谷粒力学特性的两个重要指标。试验研究了稻谷的品种、成熟程度、后熟作用和谷壳对水稻谷粒力学性能的影响。比较了有壳、无壳谷粒的破坏力与破坏能,分析了谷壳对谷粒力-位移曲线及刚度的影响。指出谷壳在降低谷粒收获、加工、储运中的损伤程度具有重要作用。