Biodegradable foam tray from cassava starch blended with natural fiber and chitosan

This work developed biodegradable foam trays from cassava starch blended with the natural polymers of fiber and chitosan. The kraft fiber at 0, 10, 20, 30 and 40% (w/w of starch) was mixed with cassava starch solution. Chitosan solution at 0, 2, 4 and 6% (w/v) was added into starch/fiber batter with 1:1. Hot mold baking was used to develop the cassava starch-based foam by using an oven machine with controlled temperature at 250 °C for 5 min. Results showed that foam produced from cassava starch with 30% kraft fiber and 4% chitosan had properties similar to polystyrene foam. Color as L^*, a^* and b^* value of starch foam tray was slightly increased. Density, tensile strength and elongation of the starch-based foam were 0.14 g/cm³, 944.40 kPa and 2.43%, respectively, but water absorption index (WAI) and water solubility index (WSI) were greater than the polystyrene foam.     

Composite materials of thermoplastic starch and fibers from the ethanol-water fractionation of bagasse

The aim of this study was to evaluate the potential of the fibrous material obtained from ethanol-water fractionation of bagasse as reinforcement of thermoplastic starches in order to improve their mechanical properties. The composites were elaborated using matrices of corn and cassava starches plasticized with 30 wt% glycerin. The mixtures (0, 5, 10 and 15 wt% bagasse fiber) were elaborated in a rheometer at 150 °C. The mixtures obtained were pressed on a hot plate press at 155 °C. The test specimens were obtained according to ASTM D638. Tensile tests, moisture absorption tests for 24 days (20-23 °C and 53% RH, ASTM E104), and dynamic-mechanical analyses (DMA) in tensile mode were carried out. Images by scanning electron microscopy (SEM) and X-ray diffraction were obtained. Fibers (10 wt% bagasse fiber) increased tensile strength by 44% and 47% compared to corn and cassava starches, respectively. The reinforcement (15 wt% bagasse fiber) increased more than fourfold the elastic modulus on starch matrices. The storage modulus at 30 °C (E_30 °C′) increased as the bagasse fiber content increased, following the trend of tensile elastic modulus. The results indicate that these fibers have potential applications in the development of biodegradable composite materials.     

Selection of cultivars for minimization of waste and of water consumption in cassava starch production

When considering the sustainability of a business, deciding on the industrial use of starchy raw materials requires more than just the information on their agricultural productivity and starch yield. The main goal of this work was to investigate ten different cultivars to select for industrial applications seeking to minimize residue generation and water consumption in the production of cassava starch. The cassava cultivars that are richer in starch (22.61-22.89 g 100 g⁻¹) generated the smallest amounts of residues (420.63-423.52 kg ton⁻¹ of cassava roots) and required the smallest amounts of water for processing. There is an inverse relationship between the dry matter content in cassava roots and the amount of solid residues generated. One of the cultivars stood out for showing the following features: high starch yield, little tendency for generation of residues, low requirement of water for processing, easiness in the peeling process, and high content of total solids; therefore such features can suggest its use for starch extraction with wastes minimization.     

New strategies in the preparation of exfoliated thermoplastic starch-montmorillonite nanocomposites

A simple method based on the combination of the intercalation from solution and melt-processing preparation methods was used to prepare highly exfoliated and compatible thermoplastic starch (TPS) and montmorillonite clay (MMT) nanocomposites. The effects of the MMT content on the thermal, structural, and mechanical properties of the nanocomposites were investigated. XRD diffraction was used to investigate the MMT exfoliation/intercalation degrees in the TPS matrix. Data from thermogravimetric analysis and differential scanning calorimetry revealed that the addition of MMT increased the thermal stabilities of TPS nanocomposites. Young's modulus and tensile strength increased from 8.0 to 23.8 MPa and 1.5 to 2.8 MPa with an increasing MMT content from 0 to 5 wt% without diminishing their flexibility. The improvement in such properties can be attributed to the good dispersion/exfoliation of MMT in the TPS matrix. Combining both methods, it was possible to obtain homogenous and transparent nanocomposites with excellent thermal and mechanical properties for application as packaging materials.     

Improving the barrier and mechanical properties of corn starch-based edible films: Effect of citric acid and carboxymethyl cellulose

The films produced from pure starch are brittle and difficult to handle. Chemical modifications (e.g. cross-linking) and using a second biopolymer in the starch based composite have been studied as strategies to produce low water sensitive and relatively high strength starch based materials. A series of corn starch films with varying concentrations (0-20%, W/W) of citric acid (CA) and carboxymethyl cellulose (CMC) were produced by casting method. The effects of CA and CMC on the water vapor permeability (WVP), moisture absorption, solubility and tensile properties were investigated. The water vapor barrier property and the ultimate tensile strength (UTS) were improved significantly (p < 0.05) as the CA percentage increased from 0 to 10% (W/W). At the level of 15% (W/W) CMC, the starch films showed the lowest WVP values (2.34 × 10⁻⁷ g Pa⁻¹ h⁻¹ m⁻¹) and UTS increased from 6.57 MPa for the film without CMC to 16.11 MPa for that containing 20% CMC.     

Changes in gelatinization and rheological characteristics of japonica rice starch induced by pressure/heat combinations

Rice starch suspensions of 10% dry matter (DM) were treated by heat (0.1 MPa at 20–85 °C) or pressure/heat combinations (100–600 MPa at 20, 40 and 50 °C) for 15 min to investigate their gelatinization and rheological characteristics. The maximum swelling index of about 12 g water per gram of DM was obtained by thermal treatment at 85 °C, meanwhile, that of 7.0 g was observed by 600-MPa pressurization at 50 °C. The higher temperatures or pressures resulted in the higher degrees of gelatinization. Furthermore, treatments of 0.1 MPa at 85 °C, 500 MPa at 50 °C and 600 MPa at various temperatures caused complete gelatinization of rice starch. The consistency index (K) and storage modulus (G′) dramatically increased from 70 °C or 400 MPa. The G′ values were higher in pressure-treated samples than those in thermal-treated samples. Therefore, an application of pressure/heat combinations as a processing method to improve the quality of rice starch products would be possible.     

Mechanical and physical properties of expanded starch, reinforced by natural fibres

Biodegradable foams made from potato starch and natural fibres were obtained by extrusion. The effects of varying origins of these fibres on foam properties were studied, as well the relationships between their properties and the foam microstructure. The addition of fibres increased the expansion index and led to a significant reduction in water adsorption of starch foams, generally improving foam properties. The mechanical properties of the foams were affected by both relative humidity (RH) of storage and foam formulation. In general, as the RH increased, the foam strength decreased. The formulation presenting the best mechanical properties contained 10 wt% hemp fibre and had a maximal resistance of 4.14 MPa and a modulus of 228 MPa, corresponding to a more compact and dense microstructure.     

Effect of jet-cooked wheat gluten/lecithin blends on maize and rice starch retrogradation

Vital wheat gluten and lecithin (GL) (50:50, w/w) were dry blended in a coffee grinder and a 9.5% (w/v) aqueous slurry was jet-cooked (steam pressures of 65 psi/g inlet and 40 psi/g outlet) to disaggregate wheat gluten and facilitate better dispersion of the two components. The jet-cooked material was freeze-dried and stored at 0 °C for future use. The GL blend was added to pure food grade common maize and rice starch at concentrations of 0 (control), 6, 11, 16, and 21%. Starch gelatinization and retrogradation temperature transitions were determined using Differential Scanning Calorimetry (DSC). From the DSC profiles, the change in the ΔH value was used as an indication of starch retrogradation, where a higher ΔH value indicated higher retrogradation. The ΔH values of the blends at 4 °C had higher values than the −20 °C and the ambient (25 °C) storage temperatures. Overall, the 21% GL/starch blends reduced retrogradation by 50%. The lower amylose content of rice starch relative to maize starch was reflected in Rapid Visco Amylograph (RVA) measurements of peak viscosity, and similarly, Texture Analyzer (TA) measurements indicated that maize starch gel is firmer than rice starch gel. Retrogradation was also evaluated by observing G′, the shear storage modulus, as a function of time after running a standard pasting curve. Using this method, it appears that GL has a significant effect on maize starch retrogradation, since low concentrations (<0.4%, w/w) reduced G′ up to 40%. The opposite behavior was seen in rice starch, where G′ increased directly with added GL. It appears that the amylose level in the rice starch is too low to be affected by the GL, and the increase seen in G′ is most likely due to added solids.     

Effects of plasticizer on the mechanical properties of kenaf/starch bio-composites

Research and development of biodegradable bio-composite can replacement the synthetic polymer materials, which is used for automobile interior materials, finishing materials of air conditioner and refrigerator. To develop both components as biodegradable bio-composite, this research used natural polymer starch as matrix and kenaf fiber as a filler. Various plasticizer(polyvinyl alcohol, polyethylene glycol, glycerol) were added and examined the mechanical properties of the kenaf/starch bio-composites according to these plasticizer. The kenaf bast which cultivated in Korea was retted with 2 % NaOH solution. The plasticizer weighting 10 % of that of matrix was added. kenaf/starch composites were molded with hot press for 30 minutes at 130 °C and 3,500 PSI molding condition. The mechanical properties such as tensile strength, elongation, and young modulus of the kenaf/starch composites were measured. Also, we measured the SEM cross-section images in order to investigate interfacial adhesion properties of fractured surfaces. The order of strength size of composites were G (12.42 MPa) > PVA (9.72 MPa) > PEG (4.73 MPa) samples respectively. The tensile strength of PEG sample is lower than the control sample (5.40 MPa).     

Thermoplastic starch modified during melt processing with organic acids: The effect of molar mass on thermal and mechanical properties

Thermoplastic starch (TPS) was modified with ascorbic acid and citric acid by melt processing of native starch with glycerol as plasticizer in an intensive batch mixer at 160 °C. It was found that the molar mass decreases with acid content and processing time causing the reduction in melting temperature (T_m). As observed by the results of X-ray diffraction and DSC measurements, crystallinity was not changed by the reaction with organic acids. T_m depression with falling molar mass was interpreted on the basis of the effect of concentration of end-chain units, which act as diluents. FTIR did not show any appreciable change in starch chemical compositions, leading to the conclusion that the main changes observed were produced by the variation in molar mass of the material. We demonstrated that it is possible to decrease melt viscosity without the need for more plasticizer thus avoiding side-effects such as an increase in water affinity or relevant changes in the dynamic mechanical properties.     

Effects ofIn Vitro degradation on the weight loss and tensile properties of PLA/LPCL/HPCL blend fibers

PLA/LPCL/HPCL blend fibers composed of poly (lactic acid) (PLA), low molecular weight poly (ɛ-caprolactone) (LPCL), and high molecular weight poly (ɛ-caprolactone) (HPCL) were prepared by melt blending and spinning for bioabsorbable filament sutures. The effects of blending time and blend composition on the X-ray diffraction patterns and tensile properties of PLA/LPCL/HPCL blend fibers were characterized by WAXD and UTM. In addition, the effect ofin vitro degradation on the weight loss and tensile properties of the blend fibers hydrolyzed during immersion in a phosphate buffer solution at pH 7.4 and 37°C for 1–8 weeks was investigated. The peak intensities of PLA/LPCL/HPCL blend fibers in X-ray diffraction patterns decreased with an increase of blending time and LPCL contents in the blend fibers. The weight loss of PLA/LPCL/HPCL blend fibers increased with an increase of blending time, LPCL contents, and hydrolysis time while the tensile strength and modulus of the blend fibers decreased. The tensile strength and modulus of the blend fibers were also found to be increased with an increase of HPCL contents in the blend fibers. The optimum conditions to prepare PLA/LPCL/HPCL blend fibers for bioabsorbable sutures are LPCL contents of 5 wt%, HPCL contents of 35 wt%, and blending time of 30 min. The strength retention of the PLA/LPCL/HPCL blend fiber prepared under optimum conditions was about 93.5% even at hydrolysis time of 2 weeks.     

Physical properties of cryomilled rice starch

Cryomilling of rice starch was evaluated as a non-chemical way to modify starch structure and properties. Cryomilling in a liquid nitrogen bath (63–77.2 K) was done to Quest (10.80% amylose) and Pelde (20.75% amylose) rice starch at five different time frames (0, 15, 30, 45, and 60 min). The viscosity of the cryomilled rice starch decreased significantly (p < 0.05) with increasing milling duration, including peak viscosity, hot-paste viscosity, cold-paste viscosity, breakdown, and consistency. Increasing milling time significantly increased (p < 0.05) water solubility index and water absorption index. Infra-red spectroscopy and X-ray diffraction crystallography both showed that the crystallinity of the cryomilled starch decreased with increasing milling time. Differential scanning calorimetry (DSC) analyses showed that after 60 min cryomilling there was partial loss of crystallinity (86% for Quest and 91% for Pelde) of both cryomilled starches. The cryomilling process modified the rice starch by causing a loss of crystallinity, that reduced its pasting temperature and increased water absorption, and by fragmentation of starch (probably the amylopectin fraction) that reduced the viscosity and increased solubility.     

Thermoplastic films from wheat proteins

We show that the wheat proteins gluten, gliadin and glutenin can be compression molded into thermoplastic films with good tensile strength and water stability. Wheat gluten is inexpensive, abundantly available, derived from renewable resource and therefore widely studied for potential thermoplastic applications. However, previous reports on developing thermoplastics from wheat proteins have used high amounts of glycerol (30-40%) and low molding temperature (90-120 °C) resulting in thermoplastics with poor tensile properties and water stability making them unsuitable for most thermoplastic applications. In this research, we have developed thermoplastic films from wheat gluten, gliadin and glutenin using low glycerol concentration (15%) but high molding temperatures (100-150 °C). Our research shows that wheat protein films with good tensile strength (up to 6.7 MPa) and films that were stable in water can be obtained by choosing appropriate compression molding conditions. Among the wheat proteins, wheat gluten has high strength and elongation whereas glutenin with and without starch had high strength and modulus but relatively low elongation. Gliadin imparts good extensibility but decreased the water stability of gluten films. Gliadin films had strength of 2.2 MPa and good elongation of 46% but the films were unstable in water. Although the tensile properties of wheat protein films are inferior compared to synthetic thermoplastic films, the type of wheat proteins and compression molding conditions can be chosen to obtain wheat protein films with properties suitable for various applications.     

Evaluating sustainable and profitable cropping sequences with cassava and four legume crops: Effects on soil fertility and maize yields in the forest/savannah transitional agro-ecological zone of Ghana

Rotations are important practices for managing soil fertility on smallholder farms. Six cropping sequences (cassava, pigeonpea, mucuna–maize–mucuna, cowpea–maize–cowpea, maize–maize–maize, and speargrass fallow) were evaluated during 2003–2004 in Wenchi district of Ghana for their effects on the profitability of the different rotations and the productivity of subsequent maize. Soil chemical properties were not significantly affected by cropping sequence. On the researcher-managed and farmer-managed plots maize grain yields were significantly influenced by cropping sequence. On the researcher-managed plots maize grain yield ranged from 1.0 t ha⁻¹ after speargrass fallow to 3.0 t ha⁻¹ with cassava cropping when N fertiliser was not applied to maize and from 2.1 t ha⁻¹ with continuous maize to 4.2 t ha⁻¹ with mucuna–maize–mucuna when 60 kg N ha⁻¹ was applied to maize. On the farmer-managed plots where N fertiliser was not applied to maize, maize grain yields ranged from 0.4 t ha⁻¹ on speargrass fallow to 2.2 t ha⁻¹ on plots previously cropped to pigeonpea. High maize grain yields associated with the cropping sequences involving cassava, mucuna and pigeonpea were related to the faster decomposition and N release of the biomass compared with the slower release of N by the poorer quality materials like maize stover and speargrass. Return on investment of the different rotational sequences ranged from −22% with speargrass/maize to 235% with cassava/maize when no N application was made to maize, and from 29% with continuous maize to 196% with cassava/maize when N fertiliser was applied to maize. Cassava/maize rotation was ranked by native farmers as the most preferred rotation whereas migrant farmers ranked cowpea–maize–cowpea–maize as the most preferred rotation. Among natives, male farmers ranked rotation involving cowpea as the next most preferred rotation after cassava/maize. In contrast, female farmers ranked pigeonpea/maize rotation as the second most preferred rotation, due to low labour and external input requirements of pigeonpea compared with cowpea. The choice of a particular rotational sequence is related to access to resources and the needs of the farmer. The study therefore suggests that, in a heterogeneous farming community like Wenchi, technology development should be targeted to suit the needs and resources available to each particular group of farmers.     

Formation,characterization, and glucose response in mice to rice starch with low digestibility produced by citric acid treatment

The optimum conditions for producing rice starch enriched in slowly digestible and resistant fractions by citric acid treatment determined by a response surface methodology (RSM) model equation, were: reaction temperature, 128.4 °C; reaction time, 13.8 h; and citric acid, 2.62 mmol/20 g starch. The slowly digestible and resistant starch fractions of the optimally acid-treated rice starch totalled 54.1%, which was 28.1% higher than the control. The slowly digestible and resistant fractions of the acid-treated rice starch did not differ significantly after heat treatment, whereas those of raw rice starch decreased by 49.6–63.8%, depending on the type of heat treatment (cooking at 100 °C or autoclaving). The slowly digestible fraction of the acid-treated starch increased by 8.9–14.2%. After autoclaving, the glucose response of the acid-treated starch was lower than untreated starch, but similar to that of Novelose 330. After heat treatment, the rate of blood glucose decrease was slower for the acid-treated starch than for Novelose 330. Compared to raw rice starch, the acid-treated starch exhibited increases in apparent amylose content, blue value, dextrose equivalent, cold-water solubility and transmittance, and decreases in wavelength of maximum absorbance, viscosity, and gel-forming ability.     

QTL underlying plant and first branch height in cassava (Manihot esculenta Crantz)

Cassava, Manihot esculenta Crantz subsp. Esculenta was a major food crop across Asia and Africa. The crop was a highly heterozygous perennial woody shrub cultivated from stem cuttings. Cassava improvement for starchy tuberous roots requires about 5-6 years from F₁ hybrid seed germination to the selection of superior genotypes. Early selection with DNA markers could increase the number of elite genotypes identified. The aim here was to identify DNA markers associated with loci underlying plant and first branch height. In this study, 640 SSR primer pairs were used to screen for polymorphisms in two parental lines, cv. ‘Huaybong60’ (female) and cv. ‘Hanatee’ (male). There were 235 informative polymorphic markers used to genotype 100 individuals of an F₁ mapping population. Genotype data was analyzed by JoinMap^® version 3.0 software in order to construct a genetic linkage map. The map consisted of 156 linked SSR markers distributed across 25 linkage groups. The total length of the map was 845.2 cM (Kosambi cM) with 6.2 loci per linkage group, and an average distance between markers of 7.9 cM. Plant and first branch height of stem cuttings from the F₁ mapping population were collected from individual lines planted in 2007-2009. Quantitative Trait Loci (QTL) underlying these traits were identified using mapQTL^®/version 4.0. A total of seven QTL placed on four linkage groups were found for plant height. Of these, one major QTL was discovered on linkage group 2 near the marker SSRY155 with 17.9% of phenotypic variation explained (PVE). For first branch height, five QTL located on five linkage groups were identified. The two major QTL were located on linkage groups 2, and 20 at the loci SSRY323 and SSRY236 with 23.5% and 22.6% PVE, respectively. The QTL for plant and first branch height will serve as useful molecular markers in a cassava breeding program and may allow identification of the underlying genes in future.     

Effect of nanoclay incorporation method on mechanical and water vapor barrier properties of starch-based films

The objective of this study was to investigate the influence of nanoclay incorporation procedure on the mechanical and water vapor barrier properties of starch/nanoclay composite films. Cassava starch films were prepared with (nanocomposite) and without nanoclay (control) in two steps: firstly the production of extruded pellets and secondly thermo-pressing. The nanocomposite films were prepared via two different methods: in D samples the nanoclay was dispersed in glycerol and subsequently incorporated into the starch; and in ND samples all ingredients were added in a single step before the extrusion. All the composite-films were prepared with cassava starch using 0.25 g of glycerol/g of starch and 0.03 g of nanoclay/g of starch. Control samples showed V_A-type crystallinity induced by the manufacturing process and the nanocomposites presented a semicrystalline and intercalated structure. The nanoclay improved the water vapor barrier properties of the starch film and this effect was more pronounced in D samples, where the water vapor permeability (K^w) was 60% lower than that of the control samples. The K^w reduction was associated with decreases in the effective diffusion coefficient (approximately 61%) and in the coefficient of solubility (approximately 22-32%). On the other hand, the incorporation of nanoclay increased the tensile strength and the rigidity of the films and this effect was more significant when the nanoclay was dispersed in glycerol. Thus, the incorporation of nanoclay into starch-based films is a promising way to manufacture films with better mechanical and water vapor barrier properties.     

Hyperphosphorylation of cereal starch

Plant starch is naturally phosphorylated at a fraction of the C6 and the C3 hydroxyl groups during its biosynthesis in plastids. Starch phosphate esters are important in starch metabolism and they also generate specific industrial functionality. Cereal grains starch contains little starch bound phosphate compared with potato tuber starch and in order to investigate the effect of increased endosperm starch phosphate, the potato starch phosphorylating enzyme glucan water dikinase (StGWD) was overexpressed specifically in the developing barley endosperm. StGWD overexpressors showed wild-type phenotype. Transgenic cereal grains synthesized starch with higher starch bound phosphate content (7.5 (±0.67) nmol/mg) compared to control lines (0.8 (±0.05) nmol/mg) with starch granules showing altered morphology and lower melting enthalpy. Our data indicate specific action of GWD during starch biosynthesis and demonstrates the possibility for in planta production of highly phosphorylated cereal starch.     

Dissection of gene loci underlying pasting temperature in cassava

In this study, a fine genetic map within the quantitative trait loci (QTL) underlying pasting temperature (PT) of cassava (Manihot esculenta Crantz) was constructed using newly developed simple sequence repeat (SSR) markers. The SSRs were designed on the basis of two scaffolds (S11341 and S4043) of the cassava genome, which covered previously identified QTL regions of the PT trait. A total of 55 and 61 SSR markers derived from S11341 and S4043, respectively, representing 0.29% of the cassava genome, were generated; of which 23 and 19 showed informative polymorphic patterns. Consequently, all identified informative polymorphic markers were used to genotype 200 F₁ progeny plants. The genotypic data were then analyzed, and the results showed that 480 markers were distributed across 23 linkage groups (LGs) with total length of 1,334 centimorgans (cM). An analysis of QTL underlying the PT trait revealed that marker EME81 on LG 1 had significant associations (P < 0.0001) in all environments evaluated. Four candidate genes were identified and selected for gene expression analysis in the parents, and among F₁ lines with high and low PT values. Significant differences were observed in relative expression of carbohydrate phosphorylase (CP) and starch synthase II (SSII) between high and low PT in 6-month-old cassava. We found CP and SSII genes to potentially control the PT trait. In addition, the marker EME81 was found to be a promising marker for specific PT trait selection in cassava populations, which should facilitate marker-assisted selection for desired PT traits.     

Influence of citric acid and water on thermoplastic wheat flour/poly(lactic acid) blends. I: Thermal, mechanical and morphological properties

Wheat flour was plasticized with glycerol and compounded with poly(lactic acid) in a one-step twin-screw extrusion process in the presence of citric acid with or without extra water. The influence of these additives on process parameters and thermal, mechanical and morphological properties of injected samples from the prepared blends, was then studied.Citric acid acted as a compatibilizer by promoting depolymerization of both starch and PLA. For an extrusion without extra water, the amount of citric acid (2 parts for 75 parts of flour, 25 parts of PLA and 15 parts of glycerol) has to be limited to avoid mechanical properties degradation. Water, added during the extrusion, improved the whole process, minimizing PLA depolymerization, favoring starch plasticization by citric acid and thus improving phases repartition.