Synthesis and characterization of boron doped alumina stabilized zirconia fibers

Boron doped PVA/Zr-Al acetate nanofibers were prepared by electrospinning using PVA as a precursor. The effect of calcination temperature on morphology and crystal structure was investigated at 250, 500, and 800 °C. The study also establishes the effect of boron doping on the morphology of PVA/Zr-Al acetate nanofibers at various calcination temperatures. The measurements showed that the conductivity, pH, viscosity and the surface tension of the hybrid polymer solutions have increased with boron doping. In addition, the fibers were characterized by FTIR, DSC, XPS, XRD and SEM techniques. The addition of boron did not only increase the thermal stability of the fibers, but also increased the average fiber diameters, which gave stronger fibers. The DSC results indicated that the melting temperature (Tm) of the fibers was increased from 256 to 270 °C with the addition of boron. XRD peak patterns showed that after further heat treatment at 800 °C, zirconia exists in two phases of tetragonal and monoclinic modifications. Moreover, alumina does not transform into the γ-Al₂O₃ and θ-Al₂O₃ phase at 800 °C. The SEM appearance of the fibers showed that the addition of boron resulted in the formation of crosslinked bright surfaced fibers.     

Synthesis,analysis and simulation of carbonized electrospun nanofibers infused carbon prepreg composites for improved mechanical and thermal properties

This paper reports the fabrication, characterization and simulation of electrospun polyacrylonitrile (PAN) nanofibers into pre-impregnated (prepreg) carbon fiber composites for different industrial applications. The electrospun PAN nanofibers were stabilized in air at 270 °C for one hour and then carbonized at 950 °C in an inert atmosphere (argon) for another hour before placing on the prepreg composites as top layers. The prepreg carbon fibers and carbonized PAN nanofibers were cured together following the prepreg composite curing cycles. Energy dispersive X-ray spectroscopy (EDX) was carried out to investigate the chemical compositions and elemental distribution of the carbonized PAN nanofibers. The EDX results revealed that the carbon weight % of approximately 66 (atomic % 72) was achieved in the PAN-derived carbon nanofibers along with nitrogen and lower amounts of nickel, oxygen and other impurities. Thermomechanical analysis (TMA) exhibited the glass transition regions in the prepreg nanocomposites and the significant dependence of coefficient of thermal expansion on the fiber directions. The highest value of coefficient of thermal expansion was observed in the temperature range of 118-139 °C (7.5×10^-8 1/°C) for 0 degree nanocomposite scheme. The highest value of coefficient of thermal expansion was observed in the temperature range of 50-80 °C (37.5×10^-6 1/°C) for 90 degree nanocomposite scheme. The test results were simulated using ANSYS software. The test results may be useful for the development of structural health monitoring of various composite materials for aircraft and wind turbine applications.     

Electrospun titanium dioxide nanofibers: Fabrication,properties and its application in photo-oxidative degradation of methyl orange (MO)

In this study, we synthesed two kind of TiO₂ nanomaterial (nanoparticles and nanofiber) for photocatalitic degradation of methyl orange (MO) as pollutant. TiO₂ nanoparticles were synthesized by sol-gel technique using titanium (IV) isopropoxide as precursor. Polyvinyl acetate (PVAc)/TiO₂ hybrid nanofibers were fabricated by combining sol-gel process with electrospinning technology, which consisted of PVAc as organic segment and TiO₂ as inorganic part. Crystalline phase of TiO₂ nanomaterials was investigated by X-ray diffraction (XRD). The XRD results show that the TiO₂ nanomaterials crystallize in anatase with some rutile phase and these consist of titanium dioxide nano-crystals. The surface structures of TiO₂ nanomaterials were examined using scanning electron microscopy (SEM). SEM scanning revealed that the nanoparticle and nanofibrous structure was formed. Fourier transform infrared spectroscopy (FTIR) was employed to analyze the chemical structures of the PVAc/TiO₂ hybrid nanofibers. The FTIR analysis indicated the newly formed associated hydrogen bond because of the hybrid effect between PVAc and TiO₂ sol. Finally, The photooxidative decomposition of methylene blue by using the titania nanomaterials was examined and compared.     

Immobilization of Cationic Titanium Dioxide (TiO<Subscript>2</Subscript><Superscript>+</Superscript>) on Electrospun Nanofibrous Mat: Synthesis,Characterization, and Potential Environmental Application

We report a facile approach to fabrication and characterization of cationic titanium dioxide (TiO₂⁺) on poly (vinyl alcohol)/poly (acrylic acid) (PVA/PAA) composite electro-spun nanofibrous mat. The aim of this study is to develop a “functional electrospun nanofibrous mat” as a sustainable approach to superior photocatalytic degradation of organic colorants. For that, the PVA/PAA nanofibrous mat was prepared by electrospinning of PVA and PAA solution according to an aspect ratio of 1:1 and later water stability was induced by the thermal cross linking at an elevated temperature of 145 °C for 30 minute. By means of electrostatic layer-by-layer (LbL) assembly, cationic titanium dioxide (TiO₂⁺, ~19 nm) was immobilized on the surface of the water stable nanofibrous mat. As functionalized composited nanofibrous mat was characterized by using scanning electron microscope (SEM), fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD) analysis and thermogravimetric analysis (TGA). Superior competency of the functionalized nanofibrous mat towards photocatalytic degradation of organic dye (methyl blue) in aqueous solution was observed by using UV-visible spectrophotometer with quantitative measuring method. The result indicates a complete degradation of methyl blue within 40 mins and superior reusability upto 5 cycles application. The study signifies the prospect of using electrospun nanofibers to manipulate the catalytic activity, which could be a foundation for further rational design of various composite nanofibrous materials.     

Influences of organic-modified Fe-montmorillonite on structure, morphology and properties of polyacrylonitrile nanocomposite fibers

The Fe-montmorillonite (Fe-MMT) combined catalysis effects of Fe ion with barrier effects of silicate clays, was firstly synthesized by hydrothermal method, and then was modified by cetyltrimethyl ammonium bromide (CTAB). The organic-modified Fe-montmorillonite (Fe-OMT) was dispersed in the N, N-dimethyl formamide (DMF) and then compounded with polyacrylonitrile (PAN) solution which was dissolved in DMF. The composite solutions were electrospun to form PAN/Fe-OMT nanocomposite fibers. The influences of the Fe-OMT on the structure, morphology, thermal, flammability and mechanical properties of PAN nanocomposite fibers were respectively characterized by X-ray diffraction (XRD), High-resolution transmission electron microscopy (HRTEM), Scanning electron microscopy (SEM), Thermogravimetric analyses (TGA), Micro Combustion Calorimeter (MCC) and Electronic Single Yarn Strength Tester. It was found from XRD curves that there was not observable diffraction peak of silicate clay, indicating that the silicate clay layers were well dispersed within the PAN nanofibers. The HRTEM image indicated that the multilayer stacks of nanoclays could be found within the nanofibers and were aligned almost along the axis of the nanofibers. The SEM images showed that the diameters of nanocomposite fibers were decreased with the loading of the Fe-OMT. The TGA analyses revealed that the onset temperature of thermal degradation and charred residue at 700°C of PAN nanocomposite fibers were notably increased compared with the pure PAN nanofibers, contributing to the improved thermal stability properties. It was also observed from MCC analyses that the decreased peak of heat release rate (PHRR) of the PAN nanocomposite fibers reduced the flammability properties. The loadings of Fe-OMT increased the tensile strength of PAN nanocomposite fibers, but the elongation at break of PAN nanocomposite fibers was lower than that of the PAN nanofibers.     

Electrospun grape seed polyphenols/gelatin composite fibers contained silver nanoparticles as biomaterials

GSP/gelatin composite nanofiber membranes containing silver nanoparticles were successfully fabricated as a novel biomaterial by electrospinning. The silver nanoparticles (AgNPs) were synthesized with the grape seed polyphenols (GSP) as reducing agent in aqueous solution of gelatin, and then the GSP/gelatin/AgNPs mixed solution was electrospun into nanofibers at 55 °C. The scanning electron microscopy (SEM) confirmed that the composite fibers were uniform and the average fiber diameter ranged between 150 nm and 230 nm with an increase in applied potentials from 14 kV to 22 kV. And the transmission electron microscopy (TEM) showed that silver nanoparticles distributed individually in the fibers with the average particle size of about 11 nm. Furthermore, the ultraviolet visible spectrophotometer (UV-vis spectroscopy) test demonstrated that all of Ag⁺ converted to Ag⁰ when the concentration of gelatin was 24 wt% and the mass ratio of GSP to AgNO₃ was about 5:2. The antibacterial activities of the fiber membranes against E.coli and S.aureus were measured via a shake flank test and demonstrated good performance after the importation of silver nanopaticles. Cytotoxicity testing also revealed that fiber membranes contained silver nanoparticles had no cyto-toxic. All the results indicated that the GSP was effective for the formation and stabilization of silver nanoparticles in composite nanofibers mats which had the potential for applications in antimicrobial tissue engineering and wound dressing.     

The role of Na-montmorillonite on thermal characteristics and morphology of electrospun PAN nanofibers

Polymer organic-inorganic hybrid nanofibers constitute a new class of materials in which the polymeric nanofibers are reinforced by uniformly dispersed inorganic particles having at least one dimension in nanometer-scale. In the present study, polyacrylonitrile (PAN) and PAN/Na-montmorillonite (PAN/Na-MMT) nanofibers were conducted via electrospinning process. Electrospun PAN and PAN/Na-MMT fibers with the respective mean fiber diameter of about 220 and 160 nm were prepared. The influence of the clay-montmorillonite on the morphology and diameter of nanofibers was investigated by scanning electron microscope (SEM) and transmission electron microscope (TEM) techniques. The microscopic techniques propose that the PAN/Na-MMT composite nanofibers show lower mean fiber diameter than the neat PAN nanofibers. Besides, the difference in nanoclay-content has a slight effect on the distribution of fibers diameter. Thermogravimetric analysis (TGA) results suggest that introduction of clay-nanomaterials improves the thermal characteristics of fibers.     

Electrospun form-stable phase change composite nanofibers consisting of capric acid-based binary fatty acid eutectics and polyethylene terephthalate

The four binary fatty acid eutectics of capric-lauric acid (CA-LA), capric-myristic acid (CA-MA), capric-palmitic acid (CA-PA), and capric-stearic acid (CA-SA) were firstly prepared as solid-liquid phase change materials (PCMs); then, the composite phase change nanofibers consisting of CA-based binary fatty acid eutectic and polyethylene terephthalate (PET) were fabricated by electrospinning for thermal energy storage. The maximum mass ratios of fatty acid eutectics versus PET in the nanofibers could reach up to 2/1. The FE-SEM images revealed that the composite nanofibers possessed smooth and cylindrical morphological structure having diameters of about 100–300 nm. The fatty acid eutectic could be uniformly distributed in the three-dimension network structure of the PET nanofibers. The FT-IR results indicated that the fatty acid eutectic and PET had no chemical reaction and exhibited good compatibility with each other. The DSC measurements showed that the prepared composite nanofibers had appropriate phase transition temperatures (about 5–38 °C) based upon climatic requirement, whilst the phase change temperatures and the enthalpy values of the composite nanofibers could be adjusted by changing the contents and the types of binary fatty acid eutectics in the nanofibers. The TGA results suggested that the onset thermal degradation temperatures and charred residues at 700 °C of the composite nanofibers were lower than those of pure PET nanofibers, but higher than those of fatty acid eutectic, which were caused by the fact that the PET had better thermal stability than fatty acid eutectic.     

Studies of electrospinning process of zirconia nanofibers

Eletriospinning process was used to fabricate Zirconia nanofibers and polyvinyl pyrrolidone (PVP) was employed in this procedure. SEM, TGA, FT-IR and XRD were used to investigate the electrospinning process. Pure PVP was electrospun at the same conditions as comparisons. The results indicated that the fibers had an average diameter about 80 nm with smooth surface. FT-IR spectrum and TGA curve proved that PVP was removed from the fibers after a thermal treatment. It was found that the crystal structure of Zirconia changed at different calcination temperature. The use of PVP, bicomponent solvent of water and ethanol and inorganic salt had positive effects on the morphology of the fibers.     

Preparation and UV-protective property of PVAc/ZnO and PVAc/TiO<Subscript>2</Subscript> microcapsules/poly(lactic acid) nanocomposites

The poly(vinyl acetate) (PVAc)/zinc oxide (ZnO) microcapsule and PVAc/titanium dioxide (TiO₂) microcapsule were synthesized via in-situ emulsion polymerization method. The PVAc/ZnO microcapsule and PVAc/TiO₂ microcapsule were characterized by fourier transform infrared spectroscopy (FTIR), thermogravimetric analysis(TG), transmission electron microscopy (TEM), and UV-visible spectroscopy (UV-vis). Effect of PVAc/ZnO microcapsule and PVAc/TiO₂ microcapsule on properties of poly(lactic acid) (PLA) was evaluated by UV-vis, SEM and mechanical properties test. The results showed that the addition of PVAc/ZnO and PVAc/TiO₂ microcapsules as a UV-blocking additive could significantly enhance UV-blocking property of PLA/PVAc/ZnO microcapsule composites and PLA/PVAc/TiO₂ microcapsule composites compared with pure PLA, PLA/ZnO composites and PLA/TiO₂ composites. The mechanical properties of PLA/PVAc/ZnO microcapsule composites were better than those of PLA/ZnO composites due to good dispersability and compatibility of PVAc/ZnO microcapsule in PLA matrix. Also, the mechanical properties of PLA/PVAc/TiO₂ microcapsule composites were better than those of pure PLA and PLA/TiO₂ composites. This study demonstrates the great potentials of the intrinsically UV shield additive PVAc/ZnO and PVAc/TiO₂ microcapsules in the application of high performance matrix resin and composite material.     

Effects of carbon nanotubes on morphological structure, thermal and flammability properties of electrospun composite fibers consisting of lauric acid and polyamide 6 as thermal energy storage materials

The ultrafine composite fibers consisting of lauric acid (LA) and polyamide 6 (PA6) as form-stable phase change materials (PCMs), were prepared successfully by electrospinning. The effect of carbon nanotubes (CNTs) on the structural morphology, phase change behaviors, thermal stability, flammability and thermal conductivity properties of electrospun LA/PA6 composite fibers was investigated by field-emission scanning electron microscopy (FE-SEM), differential scanning calorimetry (DSC), thermogravimetric analyses (TGA), microscale combustion calorimeter (MCC) and melting/freezing times measurements, respectively. SEM observations indicated that the LA/PA6 and LA/PA6/CNTs composite fibers possessed flat and ribbon-shaped morphologies, but the neat PA6 fibers had cylindrical shape with smooth surface; and the average fiber diameters for LA/PA6 composite fibers decreased generally with the addition of CNTs. DSC measurements indicated that the heat enthalpies of the composite fibers were lower that that of neat LA powders, while the amounts of CNTs had no appreciable effect on the phase change temperatures and heat enthalpies of the composite fibers. TGA results showed that the addition of CNTs increased the onset thermal degradation temperature, maximum weight loss temperature and charred residue at 700 °C of the composite fibers, attributed to the improved thermal stability properties. It could be found from MCC tests that there were two-step combustion processes for composite fibers, and corresponded respectively to combustion of LA and polymer chains (PA6) in composite fibers. The addition of CNTs reduced the peak of heat release rate (PHRR) of electrospun composite fibers, contributing to the decreased flammability properties. The improved thermal conductivity performances of LA/PA6/CNTs composite fibers was also confirmed by comparing the melting/freezing times of LA/PA6 composite fibers with that of neat LA powders. The results from the SEM observation showed that the composite fibers had no appreciable variations in shape and diameter after heating/cooling processes.     

Production of carbon fibers modified with ceramic powders for medical applications

Carbon fibers and precursor polyacrylonitrile (PAN) fibres that contain either silica or hydroxyapatite particles, imbedded during the spinning process, were studied in this paper. The modified PAN fibers were thermally stabilized using a multi-stage process in the temperature range between 150 to 280 °C in an oxidative environment. Subsequent carbonization leading to obtain carbon fibers was carried on at 1000 °C in an argon atmosphere. The changes of properties of composite precursor fibers taking place during stabilization and carbonization processes were investigated by the combination of Differential Scanning Calorimetry, Fourier Transform Infrared Spectroscopy, Scanning Electron Microscopy equipped with energy dispersive X-ray spectrometer and ultrasonic methods. Mechanical properties, such as tensile strength, static Young’s modulus, elongation at fracture were analyzed at each stage of thermal stabilization process. Additionally some traditional measurements like fiber diameter and mass were studied. Ceramic powders added to the spinning solution were present also in composites fibers after stabilization and carbonization process. Such modification allows to avoid the post-treatment operations, for example by coating or covering with films, which were usually necessary in order to obtain bioactive character of implants. Modification of carbon fibers using calcium phosphate or silica can lead to the development of a new materials for the manufacturing of implants which can establish direct chemical bonds with bone tissue after implantation.     

Preparation of monodisperse poly(vinyl alcohol) (PVA) nanoparticles by dispersion polymerization and heterogeneous surface saponification

Monodisperse poly(vinyl alcohol) (PVA)/poly(vinyl acetate) (PVAc) nanoparticles with a skin-core structure were prepared through heterogeneous surface saponification of PVAc nanoparticles. For the preparation of PVAc nanoparticles with a uniform particle size distribution, vinyl acetate (VAc) was dispersion polymerized in a mixed solvent of ethanol and water using PVA with a low degree of saponification as a stabilizer. Increase of the amount of ethanol in media, the resulting PVAc nanoparticle size increases due to increasing solubility of VAc and oligomer PVAc. To preserve the sphericity and size uniformity of PVAc nanoparticles, we restricted saponification to the surface of the nanoparticles by using a small amount of aqueous sodium hydroxide solution. To determine the proper concentration of alkali solution for heterogeneous saponification, monodisperse PVAc nanoparticles were saponified with different concentrations of alkali solution at 25 °C for 0.5–3.0 h. The PVA/PVAc nanoparticles obtained by the heterogeneous saponification with 4 % (relative to the amount of the VAc) alkali solution for 2.0 h were uniformly shaped and monodispersed with diameter ranging from 428 to 615 nm. Transmission electron microscopy (TEM) confirmed the spherical nature and regular skin-core structure of the PVA/PVAc nanoparticles.     

Electrical conductive and structural characterization of electrospun aligned carbon nanofibers membrane

In the paper, the membrane with aligned carbon nanofibers (CNFs) was prepared by electrospinning, stabilization and carbonization. The electrical conductivity of the membrane was examined. The effect of stabilization temperature and drum rotating speed on the conductivity of aligned CNFs membrane was discussed. The study on stabilization temperature showed that 250 °C was optimum parameter for preparing fibrous aligned CNFs membrane with uniform diameter, but 270 °C was benefit to fiber conglutination which could improve the electrical conductivity of the final CNFs membrane. The study on drum rotating speed showed that when drum rotating speed reached 2500 rpm, graphitic structures with parallel graphene sheets could be observed and 1000, 1500 and 2000 rpm CNFs membranes presented desirable conductivity with only 1.3 Ω·cm in the parallel directions and 2.0 Ω·cm in the perpendicular direction.     

Preparation and characterization of melt-spun PVC filament yarns

Polyvinyl chloride (PVC) fibers were melt-spun to prepare mono and multifilament yarns. To find optimum spinning and drawing conditions, various parameters such as spinning temperature, spinneret diameter, drawing temperature, and drawing ratio were examined. From the observation of the spinnability under various conditions, we found that the optimum conditions were as following: the extrusion temperature and die temperature were 175–180°C and 185–190°C, and the drawing temperature and drawing ratio were 85–95°C and 3.4, respectively. Under these conditions, the spinneret diameter could be reduced to the minimum value, 0.5 mm. Spun PVC filament yarns were subjected to the different yarn texturing process of stuffing box and pin false-twist method. The PVC yarn fabric was prepared by the knitting of textured yarns. Finally, the anion-emission and antibiotic properties of the knitted PVC fabrics were precisely evaluated.     

Fabrication of electrospun antimicrobial nanofibers containing metronidazole using nanospider technology

Nanospider technology as a modified electrospinning technique was used for the fabrication of electrospun nanofibers based on poly(vinyl alcohol) (PVA)/poly(ethylene oxide) (PEO) blend as drug delivery system (DDS) for metronidazole (MTZ) as an antimicrobial drug. Electrospun PVA/PEO/MTZ composite nanofibers were stabilized against disintegration in water by heating in oven at 110°C, or by soaking in isopropyl alcohol for 6 hrs. Incorporation of MTZ into electrospun nanofibers was confirmed by SEM, FT-IR spectra and TGA. The drug release results showed that the burst release was suppressed with stabilized electrospun nanofibers compared with non-stabilized ones. Electrospun PVA/PEO/MTZ composite nanofibers exhibited remarkable antimicrobial activity against Escherichia coli, Pseudomonas aeruginosa, Aspergillus niger, Penicillium notatum and Aspergillus flavus which varies with the species of the tested organisms.     

Fabrication of electrospun Poly L-lactide and Curcumin loaded Poly L-lactide nanofibers for drug delivery

The present work reports the preparation of Poly L-Lactide (PLLA) and Curcumin loaded Poly L-Lactide (CPLLA) nanofibers by electrospinning. A series of PLLA solution (12 wt %) and C-PLLA (12 wt % PLLA) solution containing Curcumin (0.5 wt % and 1 wt %)) were electrospun into nanofibers. SEM images showed the average diameter of PLLA and C-PLLA in the range of 50?C200 nm. The TEM images showed the dispersion of Curcumin on C-PLLA nanofibers. The XRD pattern indicated decreases of crystallinity with the increase in the amount of Curcumin. The characteristic peak of Curcumin was confirmed by FTIR. The TGA results showed the degradation of PLLA and C-PLLA close to 300 °C. The percentage porosity and the contact angle of PLLA were found to be 90.2 % and 115±3 ° with deionised water, respectively. The water uptake percentage was found to be 17.6 %. The percentage cumulative release of Curcumin at the end of 8th day for 0.5 and 1.0 wt % formulations was 81.4±1.3 and 86.7±1.7 % respectively. The in-vitro biological cytotoxicity studies were performed using C6 glioma cells and NIH 3T3 fibroblast by MTT assay and SEM analysis.     

Facile fabrication of carbon nanotubes/polystyrene composite nanofibers for high-performance electromagnetic interference shielding

Polystyrene (PS) composites with nanofibrous structure consisting of multi-walled carbon nanotubes (MWCNTs) with 0-10 wt.% of nanofiller have been fabricated via electrospinning technique. The surface morphology and thermal properties of the composites were evaluated by scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA). The SEM analysis of the composite nanofibers samples revealed that the average diameter of the nanofibers increases with increasing MWCNTs content. The resultant MWCNTs/PS composite nanofibers diameters were in the range of 391±63 to 586±132 nm. The thermal stability of composites was increased after addition of MWCNTs to PS matrix. The electrical conductivity of the composites with different weight percentage of MWCNTs was investigated at room temperature. Electrical conductivity of MWCNTs/PS composite nanofiber followed percolation theory having a percolation threshold V _c= 0.45 vol% (~0.75 wt. %) and critical exponent q=1.21. The electrical conductivity and thermal properties confirmed the presence of good dispersion and alignment MWCNTs encapsulated within the electrospun nanofibers. The electromagnetic interference (EMI) shielding effectiveness of the MWCNTs/PS composites was examined in the measurement frequency range of 8.2-12.4 GHz (X-band). The total EMI shielding efficiency of MWCNTs/PS composite nanofibers increased up to 32 dB. The EMI shielding results for MWCNTs/PS composite nanofibers showed that absorption loss was the major shielding mechanism and reflection was the secondary mechanism. The present study has shown the possibility of utilizing MWCNTs/PS composite nanofibers as EMI shielding/absorption materials.     

Microstructure of heat-treated PAN nanofibers

A simple and modified electrospinning technique was utilized to prepare aligned and heat treated Polyacrylonitrile nanofibers by using a rotating drum fixed on top of syringe needles and applying upward hot air flow which can facilitate to heat nanofibers in electrospinning zone. Polyacrylonitrile nanofibers were electrospun from its 14 wt% solution in dimethylformamide under practical conditions. Angular power spectrum analysis showed better fiber alignment with increasing take up speed, although SEM studies demonstrated wider diameters of nanofibers being produced by modified method. The glass transition temperature of all prepared samples were determined between 70 °C and 90 °C using DSC technique. The Quantitative analysis of WAXD patterns has revealed the positive effect of modified method on the degree of crystallization of nanofibers heat treated at higher take up speed. The maximum chain orientation factor of 0.27 was determined for nanofibers collected at linear velocity of 114.5 m/min in the modified set up using Raman Spectroscopy technique.     

Three-layer composite filter media containing electrospun polyimide nanofibers for the removal of fine particles

Polyimide (P84) nanofibers of 200-500 nm were deposited uniformly on needle punched aramid felt with basis weight of 260-350 g/m² by optimized electrospinning. High temperature adhesive was then electro-sprayed on the nanofiber side deliberately to bind a thin protective layer made of temperature-resistant non-wovens. The three layer structure was afterwards enforced by hot pressing to form composite filter media. The application of the adhesive was tailored not to affect the permeability of the substrate felt while exerting adhesion strength of over 1000 kPa for the media to be suitable for flue gas dust treatment under 240 ºC. When 0.3-10 μm NaCl aerosols were used as the simulated dusts, it was found that even a small amount of P84 nanofibers could obviously elevate the filtration efficiency. The composite showed 100 % removal efficiency of particles equal and greater than 2.0 μm, and 99.5 % for particles 1.0-2.0 μm in diameter.