Log sawing position optimization using computed tomography scanning

When disjoining a log, several factors affect the value of the sawn timber. There are log features, such as outer shape, knots, rot, and so on. There are also sawing parameters, such as sawing pattern, log position, and so on. If full information about log features is available, sawing parameters can be adapted in order to maximize product value in sawmills. This is soon possible, since computed tomography (CT) scanners for the sawmill industry are being realized. This study aimed at investigating how CT data can be used to choose rotational position, parallel displacement, and skew of sawlogs, to maximize the value of the sawn products. The study was made by sawing simulation of 269 CT scanned logs of Scots pine (Pinus sylvestris L.) and Norway spruce (Picea abies [L.] H. Karst.). The results showed that value recovery could be improved by 13% in average, compared to a sawing position based on log outer shape, and 21% compared to sawing logs centered and horns down. It can be concluded that a CT scanner, used in a sawline to optimize sawing parameters, has a large potential for increasing value recovery and thus profit.     

Log sawing positioning optimization and log bucking of tropical hardwood species to increase the volume yield

The sawmill industry is a very important link in the Mozambique forest products value chain, but the industry is characterized by undeveloped processing technology and high-volume export of almost unrefined logs. The low volume yield of sawn timber has been identified as a critical gap in the technological development of the industry. To improve the profitability of the industry, there is thus a need to develop methods and techniques that improve the yield. In this paper, different positioning of logs prior to sawing and the possibility of increasing the volume yield of crooked logs by bucking the logs before sawing have been studied. A computer simulation was used to study the cant-sawing and through-and-through sawing of the logs to determine the volume yield of sawn timber from the jambirre (Millettia stuhlmannii Taub.) and umbila (Pterocarpus angolensis DC.) species. The optimal position, i.e. the position of the log before sawing that gives the highest volume yield of sawn timber for a given sawing pattern when the positioning parameters, offset, skew and rotation, are considered gave a considerable higher volume yield than the horns-down position. By bucking very crooked logs and using the horns-down positioning before sawing, the volume yield can be of the same magnitude as that obtained by optimal positioning on full-length (un-bucked) logs. The bucking reduces the crook of the logs and hence increases the volume yield of sawn timber.     

不同下锯法锯解的分析评价

本文就制材生产中通常使用的三种下锯法,采用计算机进行模拟锯解,然后进行分析评价,找出三种下锯法对主产锯材宽度、原木出材率和经济效果的影响。为合理利用原木、选择适当的下锯法,提供了理论依据。     

Prediction of Board Values in Pinus sylvestris Sawlogs Using X-ray Scanning and Optical Three-dimensional Scanning of Stems

As the sawmill industry strives towards customer orientation, the need for sorting of logs according to quality has been recognized, and automatic sorting based on measurements by three-dimensional (3D) optical log scanners has been implemented at sawmills. There is even a small number of sawmills using the X-ray log scanner for automatic log-sorting. At the log-sorting stage, the potential of the raw material to fulfil the needs has already been reduced by the decisions taken when the trees were bucked (cross-cut) into logs. Thus, the application of predictions of the boards’ properties at the bucking stage is desirable. This study investigates the possibility of predicting board values from logs based on 3D scanning alone and 3D scanning in combination with X-ray scanning of stems. This study is based on 628 logs scanned by computed tomography that make up the Swedish Pine Stem Bank. Simulated sawing of the logs gave product values for each log. Prediction models on product value were adapted using partial least squares regression and x-variables derived from the properties of the logs and their original stems, measurable with a 3D log scanner and the X-ray LogScanner. The results were promising. Using a 3D scanner alone, R ² was 0.68, and using a 3D scanner in combination with an X-ray LogScanner, R ² was 0.72.     

Reconstruction of Pinus Sylvestris knots using measurable log features in the Swedish Pine Stem Bank

Abstract

The objective of this study was to develop a method for reconstruction of parametrically described whorls and knots from data possible to extract from industrial scanning of logs, using X-ray scanners. The method was conceived using the logs in the Swedish Pine Stem Bank as a foundation, and was based on a few predictor features extracted from these logs; namely whorl volume, distance between whorls and distance between pith and surface. These features were not measured in images but calculated from existing parameterised knots. Simulated test sawing shows that the reconstruction method results in a representative model of the knot structure in the log, when considering the grade distribution of the sawn timber produced by the simulation program. The results of this study could, for instance, be used for improved online quality predictions at sawmills. One step in this direction is to use industrial X-ray data to enlarge the amount of log data available for sawing simulation research. Future work can, therefore, focus on developing a practical application of the results presented here.     

Timber Demand and Supply in Northwest Vietnam: The Roles of Natural Forests and Planted Trees

Households and wood processing businesses in the provinces of Son La, Dien Bien and Lai Chau in the Northwest of Vietnam were surveyed to determine patterns of local wood demand and supply, changes in species utilized over time, and whether timber from planted trees might substitute for species previously harvested from local natural forests. In each province, 5–6 sawmills and 4–6 villages representing 3 main ethnic groups were selected for investigation. Managers of selected sawmills and 3–4 randomly selected households in each village were interviewed using semi-structured questionnaires. There was high and uniform household demand for fuelwood in the surveyed villages, making fuelwood the dominant use, in terms of wood volume. Use of sawn timber for furniture, home repair and construction consumed less wood but required logs of acceptable species. Sawmills surveyed were small, with input capacity ranging from <15 to 500 m³ of logs per year, suggesting a total log requirement of about 30,000 m³/year for the 192 known wood processing businesses in the three provinces. Most sawmills still used wood from natural forests, sourced locally or imported from Laos. A trend of switching from prized timber species from natural forests, now effectively unavailable, to alternatives from natural and planted forests was reported by both sawmills and households. Some planted species grown on short-medium rotations appear able to substitute for local sawn timber requirements.     

Variation in log quality and prediction of sawing yield in oak wood (Quercus robur)

Context

The commercial feasibility of sawmilling depends on the expected volume and value of sawn planks. Models that predict the volume of sawn timber of a particular quality and produced from logs of known characteristics are therefore very useful.

Aims

The objectives were to study variation in sawing yield and to obtain models that predict lumber volume and grade recovery on the basis of easy-to-measure predictor variables of saw logs.

Methods

Forty-six oak trees growing in Galicia (NW Spain) were felled and cut into logs. The logs were visually graded and sawn mainly into quartersawn planks, which were dried, planed and visually graded for structural purposes.

Results

The total volumetric sawing yield was 47.6 %. The sawing yield for planks of structural dimensions (cross-section, 70?×?120 or 70?×?170 mm) was 43.4 %, but decreased to 8.4 % for structural sized and quality grade beams because of wane and biotic damage in many pieces. Log grade did not significantly affect sawing yield in the sample analysed, despite the wide range of diameter over bark at the smallest end in the sampled logs (22–77 cm). The sawing pattern affected total sawing yield (F?=?4.913; p value?=?0.001) and the sawing yield for structural planks (F?=?6.142; p value?=?0.0002); radial sawing with one cut and live sawing of half logs provided the highest yields. Three models were proposed for estimating sawn volume in timber products, with the small-end log diameter over bark as the predictor variable and R _adj ² between 0.31 and 0.78 (p value?<?0.01).

Conclusion

For the purpose of producing oak timber destined for structural use, the presence of bark and sapwood in planks must be reduced in the sawing process; this would decrease the total lumber recovery but increase the timber value yield. Air drying must be accelerated to reduce biotic damage in sawn planks. Geometric mean diameter over bark at the smallest end (d) outperforms other measures as a predictor variable for total or structural sawn timber volume.     

Simulated yield and quality distribution of sawn timber from final felling in a Norway spruce [Picea abies (L.) Karst.] stand with varying thinning regimes: A case study

Abstract

An integrated simulation tool, formed by integrating the InnoSIM sawing simulation system with the RetroSTEM simulator, was used to convert available wood raw materials from final felling into sawn timber, allowing for calculation of the three-dimensional wood properties of individual stems (stem geometry, heartwood formation, knottiness) as well as the volume, quality and value of sawn timber in a Norway spruce stand with different thinning regimes (unthinned, normal and intensively thinned). Based on the input data of sawing patterns, the simulations indicate that there are relatively small differences (<8%) in the volume yield (m³ha^?1) of sawn goods resulting from sawlogs available from final felling with different thinning practices. However, intensive thinning yielded the largest stem diameters and the greatest volumes (m³ha^?1) of large-sized centre goods (thickness: 50, 63, 75 mm) of rather poor quality. Normal thinning yielded the largest volume of A-grade side boards and centre goods (m³ha^?1), as well as the best total value ([euro]ha^?1) of sawn timber. Differences observed in sawn timber quality distribution can contribute to even more significant variation in value yields, if pricing mechanisms of timber products change to favour higher grade timber products.     

DIE INVLOED VAN RADIALE HARSGEïNFILTREERDE KERNSKEURE OP DIE GESAAGDE OPBRENGS UIT PINUS ELLIOTTII ENGELM.-SAAGBLOKKE / THE EFFECT OF RADIAL RESIN-INFILTRATED SPLITS ON THE YIELD OF SAWN TIMBER FROM PINUS ELLIOTTII ENGELM. SAWLOGS

A number of complaints, regarding the presence of resin-infiltrated splits in seasoned boards produced from Pinus elliottii sawlogs supplied from certain stands in State Forests, led to an investigation to determine the incidence of the defect and to find possible causes.

This paper deals mainly with the study of the first aspect. In the investigation two samples of stems were selected by a semi-random method from one mature stand, being clearfelled, in Entabeni State Forest (Northern Transvaal) and from three stands receiving, or due to receive, their fifth thinning. The clearfelling and thinning had produced logs containing heart shakes and this had given rise to the complaints.

During log preparation it was attempted to prepare as much as possible of the stem length into the longest sawlogs, working as closely as possible to the maximum limits for sweep and knots allowed by the departmental log specifications. This attempt resulted in the preparation of some logs containing slightly more than the permissible defects. Observations were made on stump surfaces of the orientation of shakes, and on log ends of their occurrence higher up in the stem, in an attempt to find a link between shake orientation and the known direction of strong winds, and to determine the height in the stem to which shakes extended from the stump. The orientation study produced no definite proof that wind was responsible, although there were strong indications.

This was followed by sowings up the logs mainly into structural timber, kiln seasoning and grading in two ways, viz A ignoring the resin-infiltrated checks and splits but taking all other defects pertinent to the relevant grades into consideration, and B taking all defects, including the checks and splits into consideration (Table 4). During the grading further measurements were taken on boards containing splits, to determine to what heights in the stem the shakes extended.

From the grading results, total and graded yields of sawn timber were computed, the differences in yields between the two grading procedures being a measure of the incidence and seriousness of the shake defect. Within log classes, (see footnote to Table 2) the yields obtained separately for each 2 cm top U.B. diameter class into which the logs had been segregated prior to sawing, were weighted according to the percentage size distributions of the logs yielded by the clearfelling and thinning operations in the relevant compartments, to obtain a weighted average for the log class.

The heights to which shakes were present in the stems of the two samples are shown in Table 3(a) while their incidence in logs of the various size classes are shown in Table 3(b). It is seen that shakes were more frequent and serious in the larger logs.

The presence of shake in the log samples, taken as a whole, caused only minimal yield losses (Table 4) but had the effect of somewhat reducing average board length (Table 5). However, sawn and graded yields are still excellent and the species should not be discriminated against in afforestation, because of the sporadic occurrence of the defect.

The yield figures should be of some value to sawmillers processing both normal and shake-containing logs of this species.     

Portable sawmills in a high-value rainforest cabinet timber industry in North Queensland

This paper examines the role and use of portable sawmills in north Queensland. Using a semi-structured questionnaire and personal interviews, the opinions of 18 operators of portable and fixed-site sawmills were canvassed on a number of issues including main problems faced by the local industry, current sources of timber, sawn timber recovery rates of their operations, willingness to purchase new milling and other equipment, opinions about why (or if) portable sawmills can sell timber at a lower cost than fixed-site mills, and destinations of sawn timber milled. The most critical issues faced by sawmillers were the lack of resource security and competing products, in particular competition from imported tropical timbers from neighbouring island countries including Papua New Guinea. Most sawmillers in north Queensland currently obtain logs mainly from private landholdings and are hesitant to invest in new equipment due to concerns about future log supplies. This paper also explores the current and potential role of portable sawmills in the regional small-scale forestry industry. An examination of policy issues suggests that there may be a need for new legislation to cover employees, sawn timber consumers and sawmillers themselves. The future role of portable sawmills may require a co-operative approach that emphasizes low volume value-adding, due to the decreasing supply of logs in North Queensland. This paper is based on research undertaken for a Master of Commerce by the first author (Smorfitt 2000). All authors are members of the Rainforest CRC, which has provided financial support for the research reported here. The assistance of Mr I. Venables in providing comment on the questionnaire for portable sawmillers is gratefully acknowledged.     

Rotational position of curved saw logs and warp of the sawn timber

With the development of scanning technology in sawmills, it is possible to optimise log rotational position when sawing. However, choosing a different rotational position than horns down might be detrimental for the board shape after drying, especially for curved logs. Thus, there is a need to investigate at what level of log curve it is possible to freely rotate logs without causing board warp. This study was carried out through a test sawing that was conducted at a sawmill situated in the middle of Sweden. The tests were made on 177 Norway spruce logs, with varying amount of curve. Half of the logs were sawn in the horns-down position, half were sawn rotated perpendicular to horns down. Log shape and warp of the dried boards were measured. The results indicated a relationship between board spring, log curve and choice of rotational position. Furthermore, board bow was related to log curve but not rotational position. It can be concluded that for straight logs, with a bow height of less than 15 mm, an unconventional rotational position does not cause excess spring in the boards. Bow and twist are not affected by the rotational position at all.     

Price dynamics in the Russian–Finnish roundwood trade

Abstract

This study examines price dynamics in roundwood exports from Russia to Finland, the largest international roundwood trade flow within Europe. The analysis covers six main timber assortments; sawlog and pulpwood dimensions of pine, spruce and birch. The study period, starting from the devaluation of the rouble in August 1998, was characterized by a drastic increase in the volumes of Russian roundwood imported into Finland, and a coinciding structural change in the timber assortment distribution of the Finnish roundwood imports. A basic hypothesis of economic theory, the law of one price, was tested by using quarterly time series and methods of cointegration analysis. According to the cointegration tests, the prices of Finnish and Russian spruce sawlogs have moved closely together. Furthermore, the changes in the prices of spruce sawlogs in the Finnish roundwood market are reflected in the Russian prices and not vice versa. Regarding other timber assortments, price co-movement and consequent market integration was not detected.     

Sawing patterns for large-diameter sugi (Cryptomeria japonica D. Don) sawlogs: Current status and future outlook

Abstract

A survey was conducted at nine sawmills in Japan to evaluate and compare the sawing of sugi (Cryptomeria japonica D. Don) logs of 30 cm and more in diameter. The purpose was fourfold: (1) to document sawing patterns appropriate to the large-diameter logs; (2) to examine the composition of wood components (structural, nonstructural, and fixtures) produced from those patterns; (3) to investigate log and product prices; and (4) to ascertain distances to the log supplier and product markets. Impetus for the study arose from a forecasted shift in the diameter distribution of plantation trees in Japan; from small and medium-sized logs to large-diameter logs. With an overabundance of large-diameter domestic logs forecasted within the next decade, the need to understand how to best utilize and effectively process the large-diameter resource is of utmost importance.     

Influence of growth stresses and material properties on distortion of sawn timber — numerical investigation

? The board distortion that occurs during the sawing and the drying process causes major problems in the utilisation of sawn timber. The distortion is highly influenced by parameters such as spiral grain angle, modulus of elasticity, shrinkage, growth stresses and sawing pattern.

? In this study a finite element simulation of log sawing and timber drying was performed to study how these parameters interact to affect board distortion. A total of 81 logs with different material combinations were simulated. From each simulated log four boards with different annual ring orientation were studied.

? The results showed that the elastic modulus, shrinkage coefficient and growth stresses had a large influence on the final bow and spring deformation. After sawing of the log into boards, the release of growth stresses was the main contributor to the bow and spring deformation. For boards with low modulus of elasticity, the bending distortion became larger than for the boards with high modulus of elasticity. The twist deformation was very small after sawing but increased significantly during drying of the boards. The results showed that spiral grain angle and the board location within the log were the main contributors to the twist deformation.

     

Estimation of taper rates and volume of smaller-sized logs in spotted gum saw timber plantations in Southeast Queensland,Australia

Spotted gum (Corymbia citriodora subsp. variegata) is a popular tree species for hardwood saw timber plantations in Southeast Queensland (SEQ), Australia. In many parts of the world, logs up to 10cm top diameter are considered to be merchantable logs and acceptable at sawmills. However, due to the higher handling costs of smaller-sized logs, sawmills in SEQ are only buying logs with a top diameter of 25cm and larger. This necessitates the determination of the volume of logs with top diameters between 10 and 25cm. This paper compares the taper rates of different sizes of spotted gum logs and estimates the stem volume of spotted gum logs between 10 and 24.94cm diameter. Analysis showed that there is a statistically significant difference between the mean taper rates of bottom (30.5–64.2cm diameter) and top parts of stems (10–24.94cm diameter) at harvesting age. Using only the average taper rate of large diameter logs would underestimate the log volume of smaller-diameter logs. The average length of spotted gum logs between 10 and 24.94cm was found to be 19.27 m. Therefore, by the sawmill declining to use 10–24.94cm diameter logs, approximately 0.55m³ of log volume per tree at harvesting age would be lost.     

Potential for increasing volume yield by reducing planing allowance

About half the volume of sawlogs ends up as sawn and planed timber. The rest is lost due to drying shrinkage or is turned into by products. As the raw material is a major expense for a sawmill, it is important to reduce waste. To investigate how much the volume yield in the production of sawn and planed timber could be increased by reducing the target dimensions in the sawing stage in a sawmill, two groups of sawn timber were planed under similar conditions. One group consisted of sawn Scots pine timber with a large variation in twist. The other group consisted of sawn Norway spruce timber planed under different pressure settings. Using X-ray images, the minimum dimension for avoiding planer misses was calculated for each board, to find the smallest green target dimension. This was compared to actual measured dimensions. It was found that most sawn timber had unnecessarily large dimensions, and it was also found that a reduction in the target dimensions could increase the volume yield for sawn and planed timber by more than 3 percentage points. Boards with large twist would however need a higher planing allowance. The effect of the planer pressure setting was negligible.     

Schnittholzqualität und Furniereignung von Douglasien aus linksrheinischen Anbaugebieten

Summary Douglas fir sample trees from 9 various stands were cut in sawmills. Every board of the converted timber was graded; all defects in timber were analysed, especially all black and sound knots on the surface of the boards were measured. The percentage of good boards prooved to be comparatively low. From fertile sites the sawn timber quality seems to be inferior compared with wood from poorer and dryer sites. Douglas firs grown single between broadleaved stands showed the lowest timber quality. Throughout the quantity and thickness of black knots were responsible for poor quality. Experiments with production of veneer yielded useful carved veneers when sliced of quartered and clear logs. Branchless logs from 80 years old Douglas firs could be worked up to carved veneers, but are too young for peeled veneers. For full veneer logs diameters of 70 cm and structure of small annual rings is essential. For saw timber as well as for veneerwood production short rotation below 120 years is not suitable. Moreover pruning is necessary.      

Automatic grading of sawlogs: A comparison between X-ray scanning,optical three-dimensional scanning and combinations of both methods

As sawmills become increasingly efficient, the importance of focusing on value recovery becomes obvious. To maximize value recovery, sawmills require the ability to sort logs according to quality. This study compares four different combinations of three-dimensional (3D) and X-ray scanning that can be used to grade logs automatically. The study was based on 135 Scots pine (Pinus sylvestris L.) logs that had been scanned with both a 3D scanner and an X-ray scanner with two X-ray sources. The percentage of boards with correct grade sawn from automatically graded logs varied from 57% when using only 3D scanning to 66% when using a combination of 3D scanning and X-ray scanning in two directions. The highest possible result, with ideal log grading, was 81%. The result also shows that the combination of a 3D scanner and one X-ray direction results in higher accuracy than a scanner based on two X-ray directions.     

Predicting spiral grain by computed tomography of Norway spruce

Spiral grain is a feature of wood that affects the shape of the sawn timber. Boards sawn from logs with a large spiral grain have a tendency to twist when the moisture content changes. The aim of this study was to investigate the possibility of predicting spiral grain based on variables that should be measurable with an X-ray LogScanner. The study was based on 49 Norway spruce (Picea abies) logs from three stands in Sweden. The logs were scanned with a computed tomography (CT) scanner every 10mm along the log. Concentric surfaces at various distances from the pith were then reconstructed from the stack of CT images. The spiral grain angle was measured in these concentric surface images, and a statistical model for predicting spiral grain was calibrated using partial least squares (PLS) regression. The PLS model predicts the spiral grain of a log at a distance 50mm from the pith based on different variables that should be measurable with an industrial X-ray LogScanner. The result was a PLS model withR ²=0.52 for the training set andR ²=0.37 for the test set. We concluded that it should be possible to predict the spiral grain of a log based on variables measured by an industrial X-ray LogScanner. The most important variables for predicting spiral grain were measures of sapwood content, variation in the ratio between the heartwood and log areas, and the standard deviation for the mean log density in 10mm thick cross slices along the log. The accuracy when sorting the logs into two groups with spiral grain of 2.0° and of <2.0°, respectively, was 84% of the correctly sorted logs.     

Costs of protable sawmilling timbers from the acacia woodlands of western Queensland,Australia

Portable sawmilling trials with Acacia aneura (mulga) and A. cambagei (gidgee) have been undertaken to estimate the private landholder costs associated with small-scale timber production from woodlands in western Queensland, Australia. A time study of harvesting and milling operations facilitated estimation of landholder labour input requirements. The scarcity and small size of millable logs, coupled with the prevalence of timber defects, make harvesting and portable sawmilling of western Queensland acacias an expensive undertaking for landholders. The cost of producing sawn timber that meets the High Feature (HF) grade of Australian Standard AS2796 is estimated at between A$3,000/m³ and A$3,400/m³ of HF timber.