Influences of organic-modified Fe-montmorillonite on structure, morphology and properties of polyacrylonitrile nanocomposite fibers

The Fe-montmorillonite (Fe-MMT) combined catalysis effects of Fe ion with barrier effects of silicate clays, was firstly synthesized by hydrothermal method, and then was modified by cetyltrimethyl ammonium bromide (CTAB). The organic-modified Fe-montmorillonite (Fe-OMT) was dispersed in the N, N-dimethyl formamide (DMF) and then compounded with polyacrylonitrile (PAN) solution which was dissolved in DMF. The composite solutions were electrospun to form PAN/Fe-OMT nanocomposite fibers. The influences of the Fe-OMT on the structure, morphology, thermal, flammability and mechanical properties of PAN nanocomposite fibers were respectively characterized by X-ray diffraction (XRD), High-resolution transmission electron microscopy (HRTEM), Scanning electron microscopy (SEM), Thermogravimetric analyses (TGA), Micro Combustion Calorimeter (MCC) and Electronic Single Yarn Strength Tester. It was found from XRD curves that there was not observable diffraction peak of silicate clay, indicating that the silicate clay layers were well dispersed within the PAN nanofibers. The HRTEM image indicated that the multilayer stacks of nanoclays could be found within the nanofibers and were aligned almost along the axis of the nanofibers. The SEM images showed that the diameters of nanocomposite fibers were decreased with the loading of the Fe-OMT. The TGA analyses revealed that the onset temperature of thermal degradation and charred residue at 700°C of PAN nanocomposite fibers were notably increased compared with the pure PAN nanofibers, contributing to the improved thermal stability properties. It was also observed from MCC analyses that the decreased peak of heat release rate (PHRR) of the PAN nanocomposite fibers reduced the flammability properties. The loadings of Fe-OMT increased the tensile strength of PAN nanocomposite fibers, but the elongation at break of PAN nanocomposite fibers was lower than that of the PAN nanofibers.     

Preparation and characterization of porous carbon based nanocomposite for supercapacitor

Porous nanocomposites are prepared by electrospinning blended polyacrylonitrile, copper acetate and mutiwalled carbon nanotube in N, N-dimethylformamide. The electrospun nanofiber webs are oxidatively stabilized and then carbonized resulting in composite carbon nanofibers. The study reveals that composite nanofibers with relatively smooth surface morphology are successfully prepared. X-ray diffraction is used to confirm the presence of Cu in carbon nanofibers. The carbon nanofibers with CNTs have better thermal stability and higher electrical conductivity. The Brunauer-Emmett-Teller analysis reveals that C/Cu/CNTs nanocomposites with mesopores possess larger specific surface area and narrower pore size distribution than that of C/Cu nanofibers. The electrochemical properties are investigated by cyclic voltammetry and galvanostatic charge-discharge tests. The nanocomposite with 0.5 wt.% CNT loading exhibits an energy density of 2 Whkg^?1, power density of 1916 Wkg^?1, a specific capacitance of about 225 Fg^?1 at a current density of 2 Ag^?1 and its capacitance decreased to 78 % of its initial value after 3,000 cycles.     

Antibacterial effect of carbon nanofibers containing Ag nanoparticles

Silver nanoparticles imbedded in polyacrylonitrile (PAN) nanofibers and converted into carbon nanofibers by calcination was obtained in a simple three-step process. The first step involves conversion of silver ions to metallic silver nanoparticles, through reduction of silver nitrate with dilute solution of PAN. The second step involves electrospinning of viscous PAN solution containing silver nanoparticles, thus obtaining PAN nanofibers containing silver nanoparticles. The third step was converting PAN/Ag composites into carbon nanofibers containing silver nanoparticles. Scanning electron microscopy (SEM) revealed that the diameter of the nanofibers ranged between 200 and 800 nm. Transmission electron microscopy (TEM) and energy dispersive spectroscopy (EDS) showed silver nanoparticles dispersed on the surface of the carbon nanofibers. The obtained fiber was fully characterized by measuring and comparing the FTIR spectra and thermogravimetric analysis (TGA) diagrams of PAN nanofiber with and without imbedded silver nanoparticles, in order to show the effect of silver nanoparticles on the electrospun fiber properties. The obtained carbon/Ag composites were tested as gram-class-independent antibacterial agent. The electrosorption of different salt solutions with the fabricated carbon/Ag composite film electrodes was studied.     

Synthesis of Ag-Loaded TiO<Subscript>2</Subscript> Electrospun Nanofibers for Photocatalytic Decolorization of Methylene Blue

Titanium dioxide (TiO₂) is one of the excellent photocatalysts used for degradation of environmetal pollutants. In this work, 2.5, 5.0 and 7.5 wt.% of silver (Ag)-loaded TiO₂ nanofibers of mean size 52–134 nm were synthesized by electrospinning method. These electrospun nanofibers were calcined at 500 °C to enable the transformation of Rutile (R) phase to Anatase (A), elimination of reaction moieties from the TiO₂ matrix and subsequently formation of Ag clusters. The effect of Ag loading on the morphology, crystal structure, phase transformation, and band gap of these electrospun nanofibers have been characterized by scannining electron microscopy (SEM), X-ray diffraction (XRD), fourier transform infrared spectroscopy (FTIR), raman spectroscopy and UV-visible spectroscopy. These nanofibers exhibited a red-shift in the absorbance edge and a significant enhancement of light absorption in the wavelength range of 250–550 nm. These electrospun nanofibers were investigated for photodecomposition of methylene blue (MB), and photocatalytic decolorization rates were determined by pseudo-first-order equation. The rate constants for the pure and those of 2.5, 5.0, and 7.5 wt% Agloaded TiO₂ nanofibers were computed to be 0.1439 min^-1, 0.1608 min^-1, 0.1876 min^-1, and 0.2251 min^-1 respectively.     

The optimal continuous manufacturing conditions for oxidized PAN nanofiber nonwovens

In this study, two kinds of polyacrylonitrile (PAN) (carbon fiber grade PAN and oxidized fiber grade PAN) are used as the raw materials for a PAN-based nanofiber nonwoven that is prepared using electrospinning. A high-temperature erect furnace is then used, which uses oxidization processes to prepare oxidized nanofiber nonwovens in a continuous manufacturing process. The parameters used for the oxidation process are oxidation temperatures of 150, 200, 250, 275, 300 and 300 °C, which correspond to a production rate of 3, 5 and 10 cm/min at 5-cN tension. The variation in the yield rate, the breaking strength and the shrinkage of the oxidized PAN based electrospun nonwovens are examined in this study. The results demonstrate that the limit oxygen index (LOI) and aromatization index (AI) increase as the production rate decreases. Under the optimum oxidation conditions, higher quality oxidized electrospun nonwovens are produced using carbon fiber grade PAN with AI of 61 % and LOI of 42 %.     

Fabrication of electrospun antimicrobial nanofibers containing metronidazole using nanospider technology

Nanospider technology as a modified electrospinning technique was used for the fabrication of electrospun nanofibers based on poly(vinyl alcohol) (PVA)/poly(ethylene oxide) (PEO) blend as drug delivery system (DDS) for metronidazole (MTZ) as an antimicrobial drug. Electrospun PVA/PEO/MTZ composite nanofibers were stabilized against disintegration in water by heating in oven at 110°C, or by soaking in isopropyl alcohol for 6 hrs. Incorporation of MTZ into electrospun nanofibers was confirmed by SEM, FT-IR spectra and TGA. The drug release results showed that the burst release was suppressed with stabilized electrospun nanofibers compared with non-stabilized ones. Electrospun PVA/PEO/MTZ composite nanofibers exhibited remarkable antimicrobial activity against Escherichia coli, Pseudomonas aeruginosa, Aspergillus niger, Penicillium notatum and Aspergillus flavus which varies with the species of the tested organisms.     

Effects of ferric chloride on structure, surface morphology and combustion property of electrospun polyacrylonitrile composite nanofibers

In this work, the pure polyacrylonitrile (PAN) nanofibers and PAN/FeCl₃ composite nanofibers were prepared by an electrospinning process. Electrospinning solution properties including viscosity, surface tension and conductivity, had been measured and combined with the results of Scanning electron microscopy (SEM), Atomic force microscope (AFM) and Micro Combustion Calorimeter (MCC) to investigate the effects of FeCl₃ on the structure, surface morphology and combustion property of electrospun PAN nanofibers, respectively. It was found from SEM images that the diameters of composite nanofibers were decreased with the addition of FeCl₃, which was attributed predominantly to the increased conductivity of the polymer solutions compared to viscosity and surface tension. The AFM analyses revealed that the surface morphology of electrospun nanofibers changed from smooth and wrinkle-like structure (without FeCl₃) to rough and ridge-like structure (with FeCl₃). The results characterized by MCC showed that the loading of FeCl₃ decreased the heat release rate (HRR) and improved the combustion property of composite nanofibers.     

Preparation of amidoxime-modified polyacrylonitrile nanofibers immobilized with laccase for dye degradation

A novel approach to preparing multifunctional composite nanofibrous membrane was developed. Polyacrylonitrile (PAN) nanofibrous membrane was fabricated by electrospinning and then the nitrile groups in PAN copolymer was chemically modified to obtain amidoxime modified PAN (AOPAN) nanofiber membrane which was further used as a functional support for laccase immobilization. During the process of reactive dye degradation catalyzed by the AOPAN nanofiber membrane immobilized with laccase, metal ion adsorption occurred at the same time. The chemical modification was confirmed by Fourier transform spectroscopy (FTIR). Scanning electron microscope (SEM) was employed to investigate the surface morphologies of the electrospun nanofibers before and after laccase immobilization. The effects of environmental factors on laccase activity were studied in detail. It was found that the optimum pH and temperature for the activity of immobilized laccase was 3.5 and 50 °C. The relative activity retention of the immobilized laccase decreased dramatically during the initial four repeated uses. After 20 days’ storage, the activity retention of immobilized laccase was still high above 60 %. It has also proved that laccase immobilized on AOPAN nanofiber membrane performed well in dye degradation and metal ion adsorption.     

Development of nanofibrous membranes with far-infrared radiation and their antimicrobial properties

This study investigated the incorporation of nanoscale germanium (Ge) and silicon dioxide (SiO₂) particles into poly(vinyl alcohol) (PVA) nanofibers with the aim of developing nanostructures with far-infrared radiation effects and antimicrobial properties for biomedical applications. Composite fibers containing Ge and SiO₂ were fabricated at various concentrations of Ge and/or SiO₂ using electrospinning and layered on polypropylene nonwoven. The morphological properties of the nanocomposite fibers were characterized using a field-emission scanning electron microscope and a transmission electron microscope. The far-infrared emissivity and emissive power of the nanocomposite fibers were examined in the wavelength range of 5-20 μm at 37 °C. The antibacterial properties were quantitatively assessed by measuring the bacterial reductions of Staphylococcus aureus, Klebsiella pneumoniae, and Escherichia coli. Multi-component composite fibers electrospun from 11 wt% PVA solutions containing 0.5 wt% Ge and 1 wt% SiO₂ nanoparticles exhibited a far-infrared emissivity of 0.891 and an emissive power of 3.44·102 W m^?2 with a web area density of 5.55 g m^?2. The same system exhibited a 99.9 % bacterial reduction against both Staphylococcus aureus and Escherichia coli, and showed a 34.8 % reduction of Klebsiella pneumoniae. These results demonstrate that PVA nanofibrous membranes containing Ge and SiO₂ have potential in medical and healthcare applications such as wound healing dressings, skin care masks, and medical textile products.     

Towards Well-aligned electrospun PAN/MWCNTs composite nanofibers: Design,fabrication, and development

A proper collector is designed and examined in electrospinning process to produce electrospun nanofibers with favored mechanical propertied. The quality of product was controlled by changing and optimizing the process variables, namely electrospinning time, gap distance, and collector rotating speed in a manner that well-aligned yarns were fabricated from polyacrylonitrile (PAN) dilute solutions. It was found that the tensile characteristics of fabricated yarns are greatly dependent on the process variables. Incorporation of multi-walled carbon nanotubes (MWCNTs) into the polymer solution revealed improvement to the yarn strength because of enhancement in alignment of the filaments. The state of fiber alignment and dispersion of MWCNTs were detected by means of scanning electron microscopy. It was illustrated that combination of nanofibers and microfibers gives PAN/MWCNTs composite nanofibers with high surface area and high porosity to satisfy sophisticated users.     

Surface modified ployacrylonitrile nanofibers and application for metal ions chelation

Ployacrylonitrile (PAN) nanofibers were formed by electrospinning. Amidoxime ployacrylonitrile (AOPAN) nanofibers were prepared by reaction with hydroxylamine hydrochloride, which were used as the matrix for metal ions chelation. FTIR spectra of the PAN nanofibers and AOPAN nanofibers were recorded for analysis of the surface chemical structures. The AOPAN conventional fibers were also prepared for comparison, and surface morphologies of the modified PAN conventional fibers and PAN nanofibers were observed by FESEM. Metal ions concentrations were calculated by AAS. The chelated isothermal process and kinetics parameters of the modified PAN nanofibers and PAN conventional fibers were studied in this work. Results indicated that the saturated coordinate capacity of AOPAN nanofibers to Cu²⁺, Cd²⁺ was 3.4482 and 4.5408 mmol/g (dry fiber) respectively, nearly two times higher than that of AOPAN conventional fibers. Besides, the desorption rate of Cu²⁺ and Cd²⁺ from metal chelated AOPAN nanofibers was 87 and 92 % respectively in 1 mol/l nitric acid solution for 60 min. The isothermal processes were found to be in conformity with Langmuir model.     

Electrospun nanostructures based on polyurethane/MWCNTs for strain sensing applications

Electrically conductive nanofibers were fabricated from elastic polyurethane (PU) and PU/multiwalled carbon nanotubes (MWCNTs) nanocomposite by electrospinning method. The nanocomposites were electrospun at various MWCNTs loading. Electron microscopy was used to investigate nanofibers morphology and dispersion of MWCNTs in the electrospun nanofibers. The results showed that the presence of the MWCNTs promoted the creation of fibrous structures in comparison with the PU without MWCNTs. On the other hand, increasing the MWCNTs content resulted in a slight increase in the average fiber diameter. TEM micrographs and mechanical properties of the electrospun mats indicated that the homogeneous dispersion of MWCNTs throughout PU matrix is responsible for the considerable enhancement of mechanical properties of the nanofiber mats. Electrical behavior of the conductive mats was also studied, in view of possible sensor applications. Cyclic experiments were conducted to establish whether the electrical properties were reversible, which is an important requirement for sensor materials.     

Sorption properties of iron impregnated activated carbon web for removal of methylene blue from aqueous media

In this study, impregnation of iron chloride was carried out on needle punched web of waste acrylic fibers, which was subsequently carbonized under layer of charcoal by physical activation in high temperature furnace to produce iron impregnated activated carbon (FeAC). For comparison purpose, one more sample of activated carbon (AC) was prepared without impregnation of iron chloride. Both the webs were carbonized at 1200 °C with no holding time, and characterization of BET surface area, SEM morphology, EDX elemental analysis, XRD crystalline structure was performed. The FeAC web was used as adsorbent for the removal of methylene blue from aqueous solution. The dye removal percentage was investigated at different experimental parameters like different dye concentrations, adsorbent dosage, stirring speed and different pH. The obtained results were analyzed using linear and non-linear forms of Langmuir and Freundlich isotherms and adsorption kinetics (i.e. pseudo first order and pseudo second order model).     

Electrospinning and microwave absorption of polyaniline/polyacrylonitrile/multiwalled carbon nanotubes nanocomposite fibers

Electrical conductive nanocomposite fibers were prepared with polyaniline (PANI), polyacrylonitrile (PAN) and multi-walled carbon nanotubes (MWCNTs) via electrospinning. The morphology and electrical conductivity of the PANI/PAN/MWCNTs nanocomposite fibers were characterized by scanning electron microscope (SEM) and Van De Pauw method. Electrical conductivity of nanocomposite fibers increased from 1.79 S·m^?1 to 7.97 S·m^?1 with increasing the MWCNTs content from 3.0 wt% to 7.0 wt%. Compared with PANI/PAN membranes, the mechanical property of PANI/PAN/MWCNTs nanocomposites fiber membranes decreased. The microwave absorption performance of composite films was analyzed using waveguide tube, which indicated that with the thickness increasing the value of R_L reduced from ?4.6 to ?5.9 dB.     

Polyanizidine and Polycaprolactone Nanofibers for Designing the Conductive Scaffolds

The main objective of this work was chemically bioactivation of the conducting polyanizidine (PANIZ) by incorporating a polyester such as polycaprolactone (PCL). Modified PANIZ nanocomposites were synthesized through ring opening and chemical oxidation polymerizations. A four-point probe was applied to measure the conductivity of newly synthesized star-like block copolymer (S-PCL-PANIZ) nanocomposite, which was about 0.44 S cm^-1. Conductive biodegradable nanofibers were prepared by electrospinning with 25 and 75 % (wt/wt) S-PCL-PANIZ to PCL. The contact angle of each prepared nanofiber was 87±3°, supporting their usefulness for cell culture. The cultured mouse osteoblast MG63 cells demonstrated normal morphology and significantly higher adhesion and spreading on the nanofiber. The bioactivated PANIZ based nanocomposite may be fruitful in tissue engineering to fabricate conducting biodegradable scaffolds with improved cell adhesion properties for various cell cultures.     

Structures and physical properties of graphene/PVDF nanocomposite films prepared by solution-mixing and melt-compression

We have manufactured poly(vinylidene fluoride) (PVDF)-based nanocomposite films with different graphene contents of 0.1～10.0 wt% by ultrasonicated solution-mixing and melt-compression. As a reinforcing nanofiller, graphene sheets are prepared by rapid thermal expansion of graphite oxide, which are from the oxidation of natural graphite flakes. Graphene sheets are characterized to be well exfoliated and dispersed in the nanocomposite films. X-ray diffraction data confirm that the α-phase crystals of PVDF are dominantly developed in the nanocomposite films during the meltcrystallization. DSC cooling thermograms show that the graphene sheets serve as nucleating agents for the PVDF α-form crystals. Thermal stability of the nanocomposite films under oxygen gas atmosphere is noticeably improved, specifically for the nanocomposite with 1.0 wt% graphene. Electrical volume resistivity of the nanocomposite films is substantially decreased from ～10¹⁴ to ～10⁶ W cm, especially at a critical graphene content between 1.0 and 3.0 wt%. In addition, mechanical storage modulus is highly improved with increasing the graphene content in the nanocomposite films. The increment of the storage modulus for the nanocomposite film at 30 °C with increasing the graphene content is analyzed by adopting the theoretical model proposed by Halpin and Tsai.     

Development of transparent bacterial cellulose nanocomposite film as substrate for flexible organic light emitting diode (OLED) display

Nanocomposite film composed of bacterial cellulose (10-50 wt.%) and poly-urethane (PU) based resin was fabricated and utilized as a substrate for flexible organic light emitting diode (OLED) display. The performance of the nanocomposite satisfied the criteria for the substrate of OLED with an additional feature of flexibility. The visible light transmittance of the nanocomposite film was as high as 80%. Its thermal stability was stable up to 150 °C while its dimensional stability in terms of coefficient of thermal expansion (CTE) was less than 20 ppm/K. After OLED was fabricated on the substrate through thermal evaporation technique, the OLED performed highest current efficiency of 0.085 cd/A and power efficiency of 0.021 lm/W at 200 cd/m² while retained its flexible feature, suggesting that bacterial cellulose nanocomposite is a promising material for the development of substrate for flexible OLED display.     

Optimum heat treatment conditions for PAN-based oxidized electrospun nonwovens

In this study, the polyacrylonitrile (PAN)-based precursor was produced by electrospinning for the fabrication of oxidized nanofiber nonwovens. The parameters adopted for the oxidation process were chosen from the thermal analysis results obtained using DSC and TGA. The oxidation temperatures of 270, 300, and 330 oC were selected for heating times of 30, 50, and 70 min at three levels of tension. The variations in yield rate, breaking strength, shrinkage and stiffness of the oxidized PAN-based electrospun nonwovens were examined in this article. The results indicate that the physical properties of electrospun nonwovens were affected by the oxidation conditions. In addition, the limit oxygen index (LOI) was found to increase with increasing heat treatment temperature and time. In addition, the optimum oxidation condition was found to be heating temperature of 300 °C for a duration of 70 min. Under this condition, high-quality PAN-based oxidized electrospun nonwovens were produced with aromatization index (AI) of 62 % and LOI of 44 %.     

Facile fabrication of carbon nanotubes/polystyrene composite nanofibers for high-performance electromagnetic interference shielding

Polystyrene (PS) composites with nanofibrous structure consisting of multi-walled carbon nanotubes (MWCNTs) with 0-10 wt.% of nanofiller have been fabricated via electrospinning technique. The surface morphology and thermal properties of the composites were evaluated by scanning electron microscopy (SEM) and thermo-gravimetric analysis (TGA). The SEM analysis of the composite nanofibers samples revealed that the average diameter of the nanofibers increases with increasing MWCNTs content. The resultant MWCNTs/PS composite nanofibers diameters were in the range of 391±63 to 586±132 nm. The thermal stability of composites was increased after addition of MWCNTs to PS matrix. The electrical conductivity of the composites with different weight percentage of MWCNTs was investigated at room temperature. Electrical conductivity of MWCNTs/PS composite nanofiber followed percolation theory having a percolation threshold V _c= 0.45 vol% (~0.75 wt. %) and critical exponent q=1.21. The electrical conductivity and thermal properties confirmed the presence of good dispersion and alignment MWCNTs encapsulated within the electrospun nanofibers. The electromagnetic interference (EMI) shielding effectiveness of the MWCNTs/PS composites was examined in the measurement frequency range of 8.2-12.4 GHz (X-band). The total EMI shielding efficiency of MWCNTs/PS composite nanofibers increased up to 32 dB. The EMI shielding results for MWCNTs/PS composite nanofibers showed that absorption loss was the major shielding mechanism and reflection was the secondary mechanism. The present study has shown the possibility of utilizing MWCNTs/PS composite nanofibers as EMI shielding/absorption materials.     

Fabrication of electrospun Poly L-lactide and Curcumin loaded Poly L-lactide nanofibers for drug delivery

The present work reports the preparation of Poly L-Lactide (PLLA) and Curcumin loaded Poly L-Lactide (CPLLA) nanofibers by electrospinning. A series of PLLA solution (12 wt %) and C-PLLA (12 wt % PLLA) solution containing Curcumin (0.5 wt % and 1 wt %)) were electrospun into nanofibers. SEM images showed the average diameter of PLLA and C-PLLA in the range of 50?C200 nm. The TEM images showed the dispersion of Curcumin on C-PLLA nanofibers. The XRD pattern indicated decreases of crystallinity with the increase in the amount of Curcumin. The characteristic peak of Curcumin was confirmed by FTIR. The TGA results showed the degradation of PLLA and C-PLLA close to 300 °C. The percentage porosity and the contact angle of PLLA were found to be 90.2 % and 115±3 ° with deionised water, respectively. The water uptake percentage was found to be 17.6 %. The percentage cumulative release of Curcumin at the end of 8th day for 0.5 and 1.0 wt % formulations was 81.4±1.3 and 86.7±1.7 % respectively. The in-vitro biological cytotoxicity studies were performed using C6 glioma cells and NIH 3T3 fibroblast by MTT assay and SEM analysis.