Pretreatment of Coke Oven Waste Water with Iron Scrap Method

Denitrification of Coke oven waste water is most biological.That COD/NH 3 N is too high is adverse to biological denitrification.Iron scrap method is used to pretreat coke oven wastewater in order to degrade COD.Coke oven wastewater is pretreated by iron scrap with ancillary material. A good result is got that the removal efficiency of COD cr of wastewater is 40% or so without regulating pH of wastewater and the solution is alkaline.The results show that the factors arragned in important order as the follows:the quantity of iron scrap,graphite,ancillary material A, treatment time,aeration time.The removal efficiency of COD does not lower ater the reactor has run about two months. The results are stable.     

Dynamical Idnetification for Blast Furnace Condition

The correlation dimension for the time series of blast furnace process varisble,such as blast volume, burden pressure drop and blast pressure etc.,have been estimated by using GP and modified GP algorithms.The predictublity analysis for the process variables have also been investigated.The results show that it is difficult to determine the chaotic attractor of blast furnace condition.It has been found that the predictablity for process variables can be used to niterpret and identity the precursor of biast furnace condition.     

Optimization and Realization for Sinter and Ore Blending for Blast Furnace

In the ironmaking process, it is essential that sinter and feed of blast furnace are established economically and reasonably. Taking some steel company for example, the best economical condition for feed of blast furnace is comprehensively considered from technologic demand and economic efficiency. According to LP and based on practice and trial, aimed function and confined condition is confirmed, computation programs are made by Matlab while realizing optimization feed. The blast furnace material balance and heat balance are calculated by program with visual interface. Thus, we can directly judge rationality of optimization. The results show that LP is effective method to realize feed of blast furnace.     

Reduction of Titanium Oxide and Thickening of Blast Furnace Slag Bearing Higher Titania

The slag samples that have some titanium oxide reduction grade are reduced with blast furnace slag taken from Pan Zhi Hua Iron & Steel (Group) Co. in site. Then the viscosity and free running temperature of slag samples were measured in laboratory. With the increasing of reduction grade the viscosity and free running temperature of slags would have rising tendency. The mineral structure of the samples is observed in optical microscope, and quantitative analysis of TiC, TiN in the slag samples is made with image analysiser. The results show that the thickening of titanium slag has relationship with the amount of TiC, TiN, which was reduced from titania. So the usage of titanium oxide reduction grade as the index of thickening in blast furnace process is reasonable, and which could represent characteristic of the blast furnace smelting iron ore bearing titanium and vanadium.     

Expert System for Artificial Intelligence Blast Furnace Smelting Process

In order to upgrade traditional industry and realize the automation of furnace condition judgement and standardization of operation, an expert system for various furnace conditions and breakdown judgement and operation guidance on blast furnace are developed based on the theory of artificial intelligence and knowledge engineering. The system is fulfilled through C++Builder and combined with the actual production picture. The system has efficient and convenient man-machine interface by using menu operation method. The testing and operation of actual production data in simulation system indicate that the system is exact and reliable and can provide both the warning of various furnace breakdown and corresponding operation guidance.     

Recent Research on Supervision Running State of the Tuyere and Raceway in Blast Furnace

The manipulators pay fully attention to the running state of raceway looked into tuyere peehole in blast furnace in its production process. And it is important for judgement and control the blast furnace. The pulverized coal feeding and burning cases can be supervised by peehole in tuyere. Temperature distribution can be studied by brightness and numerical simulation of pulverized coal combustion. The recent research of temperature examined and supervision technique of the tuyere and raceway in blast furnace are set forth at home and abroad. A method settling supervision and control the state of tuyere and raceway in blast furnace is put forward by coalescent numeric image process technique to numeric simulate two dimensional imaging technique.     

Predicting System of Hot Metal Silicon Content in Blast Furnace

Hot metal silicon content in blast furnace is a main parameter by which product quality is measured and energy utilization ratio of blast furnace is reflected.The precise predicted results of hot metal silicon content can be used to direct batch operation and smelting operation of blast furnace.And the purpose of reducing hot metal silicon content is realized.The equations of thermodynamics and dynamics were deduced based on the reduction mechanism of silicon. And the predicting model of hot metal silicon content was obtained.With this model and the calculation methods of blast furnace's materiel and energy balance,the predicting system of hot metal silicon content was programmed.Real materiel conditions and operation parameters wre inputted into the system.And predicted values of hot metal silicon content were gained.Compared with measured values the deviations of predicted values were small.So it is testified that this predicting system has credibility in practice.     

Mathematical Model of Oxygen Blast Furnace with Preheating Gas Injection into Upper Shaft

An One-dimensional mathematical model,based on oxygen blast furnace with preheating gas injection into upper shaft,has been developed to describe the variation of innerdiameter of blast furnace,13 chemical reactions,the heat losses through the furnace wall,the heatexchange and pressure losses between gas phase and solid phase.The characters of oxygen blastfurnace are discussed,The simulated results indicate that the tem perature of burden in creasesthroughout the upper shaft with the incrcasement of the flow and the temperature of preheating gasinjected,and that the effect of the heating-up of burden is not so large when the com positions ofpreheatin8 gas injeetion are changed.The model is contributed to obtain a deeper understanding ofthe oxygen blast furnace process.     

好氧颗粒污泥的培养及其处理高浓度猪场废水的试验研究

通过城市污水处理厂的活性污泥培养出好氧颗粒污泥并处理高浓度猪场废水,对pH值、溶解氧浓度、进水浓度等主要操作条件进行了单因素试验。实验结果表明,颗粒污泥具有良好的生物活性。在进水氨氮浓度较高(>800mg/L)、pH为8左右、溶解氧浓度在2.0mg/L的条件下,稳定运行数天后,氨氮和COD的去除率均可达到80%以上。     

Properties of Temperature Difference Self-power Adjusting Valve Used in Blast Furnace

Blast furnace campaign life has a great effect on technical and economical indexes of ironmaking production. Cooling condition and life-span of cooling apparatus have a great influence on campaign life of blast furnace. Owing to constant flux water supply used for blast furnace cooling at present, cooling intensity doesn't meet the demand of heat load in peak value, concurrently, cooling water supply lacks equilibrium and stability, which will cause burnout of cooling apparatus and diminution of blast furnace campaign life. So temperature difference self-power adjusting valve is introduced to make BF cooling apparatus change constant flux water supply mode to constant temperature difference water supply mode in order to satisfy the need of cooling intensity when heat load wis in peak value.Principle, structure ,properties and function of temperature difference self-power adjusting valve are explained. The flux in different temperature is measured.     

The Study on Smelting Ti-Si Ferroalloy by DC Electrothermal Process Using PISC Blast Furnace Titaniferous Slag

The new process for semiting Ti-Si ferroalloy using Panzhihua Iron & Steel Company (PISC) blast furnace titaniferous slag is introduced. The reduction and impoverishment law of TiO2 in slag and the effects of DC on smelting Ti-Si ferroalloy are studied when smelting Ti-Si ferroalloy by electrosilicothermal method,Ti-Si ferroalloy containing about 20% Ti can be produced by electrosilicothermal method. and Ti recovery rate is less than 60 %. And then, electrosilicoaluminothermal method is developed, by which Ti-Si ferroalloy containing Ti more than 30% and Si less than 35 % can be produced, and Ti recovery rate is higher than 80%. Ti-Si ferroalloy can replace TiFe martially in steelmaking,and residue slag can be used to make cement.     

石灰混凝+吹脱+CO2曝气联合对垃圾渗滤液的处理实验研究

为了有效降低垃圾渗滤液中高浓度的氨氮和有机污染物,以便降低后期生化处理的污染负荷,采用石灰混凝+吹脱+CO2曝气联合法对垃圾渗滤液进行预处理,通过单因素实验研究CaO投加量、曝气时间、反应温度及气液比等因素对渗滤液中氨氮、COD以及UV254的去除效果的影响;通过正交实验研究综合处理效果最好的反应条件,并在正交实验后进行CO2曝气,以期降低实验后较高的pH和钙离子浓度。结果表明：氨氮去除率与各单因素呈正相关关系,COD及UV254的去除率与CaO投加量相关性较大。在正交试验得出的最佳混凝吹脱条件下,氨氮、COD、UV254的去除率分别能达到98.8%、60.2%、68.7%。进一步CO2曝气后,垃圾渗滤液pH由12.1降至6.8,钙离子浓度降低70.3%,COD去除率可达65.7%。     

Effect of UPC on Energy Distribution and Blast Furnace Smelting Process

The effect of UPC on energy distribution and each smelting index of blast furnace smelting process under a large amount of injection coal with oxygen enriched by an energy management optimizing and expert prognosis system is discussed.[WT5HZ]     

Research and Application of Temperature-field Digitalizing of the Tuyere and Raceway Section in Blast Furnace

It is useful for diagnosing coal combustion status and the tuyere and raceway in blast furnace, at the same time, it is supervision running state to study on temperature-field of also helpful for supervising the structure of oxygen and coal burning apparatus, improving coal combustion technology and coal injection operation. The model between red and green information of true color flame image and temperature is established and two dimension raceway section projection temperature-field are achieved by applying no-touch radiation temperature measurement theory and technology. It is proved with experimentation that the method is effective and feasible, and the testing precision can reach 98.09% compared to the testing result of thermocouple of taking out gas.     

城镇污泥生物沥浸减量试验研究

通过生物沥浸技术实现对城镇污水处理厂污泥减量并最终达到资源化利用的目的,具有非常重要的实际意义。利用可移动集装箱式试验机,采用续批式运行模式对天津本地两处污水处理厂污泥进行生物沥浸减量实验。结果表明,环境温度为15~25℃、曝气量为1.2L/min、反应时间72h,初始批次将260L接种物和0.73kg营养剂投入400L原泥中,按回流比40%进行3批次沥浸实验。当反应结束后,2种污泥3批次的终点pH从沥浸前的5左右可降至3以下。2种污泥的镉、铜、锌、镍平均溶出率都达到80%以上,其中锌、镉的溶出率分别达到了94.26%、86.67%以上,平均溶出效果从高到底依次为锌＞镉＞铜＞镍。汞、铅、砷的平均溶出率最低,分别为21.42%、20.4%、23.52%。2种污泥经生物沥浸固液分离后,泥饼含水率均降至53%以下。向压滤液分别投加4kg/t、2kg/t石灰后,污泥1、2的上部澄清液中氨氮、COD及污泥1的SS都超过了污染物一级排放标准。与原泥相比,粪大肠菌群杀灭率达到99.99%,沥浸过程造成总养分分别损失24.89%、9.31%,有机质也有所损失,泥饼盐分含量超过2.00%。因此,生物沥浸具有很好的应用效果及应用前景,为进一步在本地工程化应用提供了相关依据。     

Finite Element Analyses of Spherical Node of Coal Pipeline System of Blast Furnace

The mechanical model of spherical node of coal pipelines of blast furnace is built. Its boundary conditions and loads are presented. Its finite element analyses are used for this structure. Its stress distributing rules are obtained and the security of this structure is evaluated.     

吉林通化地区稻瘟病发生程度气象等级预报方法

为了更好地开展稻瘟病的防治工作,需要对稻瘟病发生程度具有预报能力。笔者利用通化市1995—2012年气象资料,对稻瘟病促病气象指数进行计算,并与稻瘟病实际发生程度（将稻瘟病发生程度分为3个级别：轻度、中度和重度）进行相关分析,利用统计手段建立稻瘟病发生程度气象等级预报模型。结果表明,模型回报检验总体确率达到76.4%,试报检验效果较好,预报模型具有一定的可用性,可为通化市稻瘟病的防治工作提供一定的科学依据。同时,根据通化市稻瘟病发生的特点,给出了稻瘟病发生程度气象等级预报制作与发布的时间,以及稻瘟病的最佳防治时间。     

CCD-based imaging and Monitoring System in the Raceway of Blast Furnace

The essay introduces the research status, the design principle, the composition and the test of the CCD-based imaging and monitoring system in the raceway of blast furnace. The CCD-based imaging and monitoring system in the raceway can show the running statement of the raceway in the monitor of operate room continuously, which enables the BF operator to observe the lightness and activity of raceway, the status of coal injection, the dilapidation of raceway and enhances the correctness of operate. Meanwhile, the system can transport the burning image of raceway to the computer, experimental results of which indicate the temperature error between the image-digitalize method and the measuring result is within three percent. The sustem can satisfy the demand of engineering.     

Enhanced Hydrolysis of Excess Sludge by Two Surfactants

The hydrolysis efficiency of excess sludge by the two surfactants (SDS and SDBS) was investigated according to COD dissolution rate, concentrations of soluble carbohydrate and soluble protein. The results showed that the hydrolysis of excess sludge was improved by using the two surfactants. When the dosage was in low range, SCOD concentration increased significantly with dosage increasing. But the increase of SCOD was not obvious when the dosage was higher than 50 mg/g dw. SCOD concentration increased from 638.5 mg/L to 6 446.8 mg/L (SDBS) and 4 857.2 mg/L (SDS) respectively. COD dissolution rate increased from 5.8% to 37.3%(SDBS) and 30.2%(SDS) respectively. With the increase of SDS and SDBS dosage in the range of 0~150 mg/g dw, the concentrations of the soluble protein and carbohydrate increased linearly. Soluble carbohydrate increased from 3.54 mg/L to 95.56 mg/L(SDBS) and 64.20 mg/L(SDS) respectively. Soluble protein concentration increased from 11.72 mg/L to 706.30 mg/L(SDBS) and 541.08 mg/L(SDS) respectively. The concentrations of ammonia and VFA also increased with the SDS and SDBS dosage. Ammonia concentrations increased from 4.21 mg/L to 130.33 mg/L(SDBS) and 102.74 mg/L(SDS) respectively. VFA concentrations increased from 21.27 mg/L to 358.30 mg/L(SDBS) and 283.12 mg/L(SDS) respectively.     

Measurements of Influent COD Components for Activated Sludge Models

The Activated Sludge Models were widely applied in Europe and America since they were put forward, however, for an accurate simulation of the activated sludge treatment processes, reliable wastewater characteristic parameters such as COD components were needed. The conventional parameters such as COD can not differentiate the carbonaceous organic matters of wastewater, so they need to be divided again. Therefore, the fractionation of influent COD components in the Activated Sludge Models is introduced, and the physical-chemical and biological characteristics of each COD components are analyzed. The measurements of influent COD components are reviewed and some evaluation is made. The issue in determining the influent COD components is discussed. The idea of establishing a characterization guideline is put forward at last.