Tensile strength of softwood butt end joints. Part 1: Effect of grain angle on adhesive bond strength

Abstract

To study the effect of grain angle on the adhesive bond strength in wood, three-part Norway spruce wood specimens were bonded and tested in tension. The two axially orientated outer parts of the specimens were joined with the middle part by means of three adhesives typically used for load-bearing constructions, i.e. one-component polyurethane (PUR), melamine–urea–formaldehyde (MUF) and phenol–resorcinol–formaldehyde (PRF). The grain angle of the middle part was varied from 0° (end grain to end grain) to 90° (flat grain to end grain) in incremental steps of 10°. In general, PRF- and MUF-bonded samples exhibited highest tensile strength at end grain to end grain orientation of the three parts, while specimens bonded with PUR showed only 25% of the strength measured for PRF and MUF, respectively. At high grain angles (90°) all specimens showed similar strength values in the range of 30% of maximum strength of MUF- and PRF-bonded specimens. To explain the changing strength levels at different grain angle a composite failure criterion was applied.     

Shear strength of furfurylated,N-methylol melamine and thermally modified wood bonded with three conventional adhesives

The shear strength of furfurylated, N-methylol melamine (NMM) and thermally modified wood bonded with emulsion polymer isocyanate, polyvinyl acetate (PVAc), and polyurethane (PU) adhesives was examined. Furfurylation and NMM modification of Scots pine had a significant negative effect on the bonding strength with all adhesives irrespective of the treatment intensity. The obtained low-shear strength values were related to the brittle nature of the wood after modifications rather to the failure of the bondline. PVAc showed a better bonding performance with both furfurylated and NMM modified wood while the combination of furfurylated wood and PU gave the highest reduction in bonding strength (47–51%). Shear strength also decreased significantly after thermal modification in both Scots pine (36–56%) and beech (34–48%) with all adhesives. With the exception of thermally modified beech samples bonded with PU, bondline was found to be the weakest link in thermally modified wood as it was revealed by the wood failure surfaces. Bondline thickness and effective penetration of adhesives did not relate to the shear strength of all modified wood materials. The lower shear strength of modified wood could be attributed to other factors, such as the reduced chemical bonding or mechanical interlocking of adhesives, and the reduced strength of brittle modified wood substrate.     

Influence of the melamine content in melamine-urea-formaldehyde resins on formaldehyde emission and cured resin structure

The effect of melamine content in melamine-urea-formaldehyde (MUF) resins on the formaldehyde emission and resin structure was investigated using six MUF resins synthesized with different F/(M + U) and M/U molar ratios. The formaldehyde emission from the plywood decreased as the F/(M + U) molar ratio decreased and the M/ U molar ratio increased. In addition, the bond performance was enhanced as the M/U molar ratio increased in the MUF resins with a fixed F/(M + U) molar ratio. Quantitative solution¹³C-NMR spectra of MUF resins revealed that the MUF resins with a high melamine content consisted of more highly branched crosslinkage structure and free melamine compared to the resins with low melamine contents. Furthermore, solid-state¹³C CP-MAS NMR spectra of cured MUF resins proved that more methylol groups, dimethylene ether, and branched methylene structures were present in the MUF resins with a higher F/(M + U) molar ratio, leading to increased bond strength and formaldehyde emission. There is no significant difference in the linkage structure of the cured resins with the same F/(M + U) and different M/U molar ratios except the ratios of carbonyl carbon of urea and triazine carbon of melamine. Therefore, the lower formaldehyde emission from cured MUF resins with a higher M/U molar ratio might be ascribed to the stronger linkages between triazine carbons of melamine than those of urea carbons. Consequently, the melamine contributed to strong crosslinking linkages in the cured resin structures, leading to lower formaldehyde emission and better bond performance.Part of this work was presented at the 48th Annual Meeting of the Japan Wood Research Society, Shizuoka, April 1998     

Adhesive performance of woods treated with alternative preservatives

The extended use of woods treated with traditional or alternative preservatives for exterior applications requires an assessment of wood adhesive performance. This study attempts to evaluate the performance of wood adhesives for woods treated with various waterborne preservatives. Two softwood species, i.e. Korean pine (Pinus koraiensis Sieb. et Zucc.) and Japanese Larch (Larix leptolepis [Sieb. et Zucc.] Gordon) were treated with copper–chrome–arsenic (CCA), CB-HDO, or copper azole (CY), and then bonded with four different wood adhesives such as urea–melamine–formaldehyde (UMF) resin, melamine–formaldehyde (MF) resin, phenol–formaldehyde (PF) resin, and resorcinol–formaldehyde (RF) resin. The performance of these adhesives was evaluated by measuring the dry shear strength of adhesive-bonded wood block on compression. Both UMF and MF resins produced a relatively strong adhesive strength for CY-treated pine and larch woods. The PF resin also produced good bond strength when bonded with either larch wood treated with CY or pinewood treated with CB-HDO. The best result was obtained when the CB-HDO-treated woods were bonded with RF resin. For a better bond strength development, a proper combination of adhesive, preservative, and wood species should be selected by taking into consideration of the characteristics of these three parameters as well as their interactions.     

Curing kinetics study of melamine–urea–formaldehyde resin/liquefied wood

The objective of this research was to investigate the effect of liquefied wood (LW) on the cure kinetics and network properties of melamine–urea–formaldehyde (MUF) resins by differential scanning calorimetry. The MUF/LW compounds exhibited two distinct cross-linking processes. It can be assumed that there did not appear to be a coreaction of the MUF with the LW. The overall apparent activation energies (E _a) of the curing reactions were calculated using the Kissinger equation. An nth-order kinetic model was used to describe the cross-linking of MUF/LW compounds, of various compositions, cured at different heating rates. The E _a values for the cross-linking process of the MUF/LW compounds predominantly tended to be approximately 80 and 71 kJ mol^?1 for MUF and LW, respectively. The apparent reaction orders of the MUF cross-linking process of the MUF/LW compounds were in the range 1–2, whereas the n values of the LW were approximately unity or less, which hints to there being a more complex mechanism of this process.     

A feasibility study of using two-component polyurethane adhesive in constructing wooden structures

This investigation was conducted to determine the feasibility of using a two-component polyurethane （PUR） adhesive, with special waterproof properties, in constructing wooden structures. We designed and conducted tests to compare the shear strength and adhesion performance of PUR with polyvinyl acetate （PVAc） adhesive on block-shear specimens constructed of oriental beech （Fagus orientalis L.）, fir （Abies alba Mill.）, poplar （Populus deltoides Bartr.）, white oak （Quercus alba L.）, sycamore （Platanus orientalis L.） and white walnut （Juglans cinerea L.）. The values of the percentage of wood failure were also determined in specimens constructed with each adhesive. The highest shear strength values of both adhesives were obtained in specimens constructed of beech, while the lowest shear strength values were obtained in fir and poplar specimens. Average shear strength of the PUR adhesive was 16.5% higher than that of the PVAc adhesive. Specimens constructed of fir, poplar and sycamore were characterised by the highest percentages of wood failure, whereas the lowest average percentages of wood failure were obtained in beech and oak specimens. With the exception of oak specimens, there was no statistically significant difference between percentage of wood failure among the PUR and PVAc adhesives. Generally, the PUR adhesive showed an acceptable adhesion performance on wood materials used in our study.     

三种三聚氰胺改性脲醛树脂胶结构与性能关系的研究

用IR、~(13)C-NMR、TG等仪器分析手段结合化学分析对三种三聚氰胺含量不同和F/(U+M)摩尔比不同的MUF树脂的化学结构和性能之间的关系进行研究。发现MUF树脂的固化时间与其羟甲基含量有关。用MUF树脂压制的杨木胶合板的强度与其三聚氰胺量和羟甲基含量有关。杨木胶合板的甲醛释放量与MUF树脂的羟甲基含量和亚甲基醚键含量有关。     

Improvement of mechanical properties of thermally modified hardwood through melamine treatment

Specimens of beech, ash, lime and poplar were thermally modified (T) and treated with an aqueous solution of melamine (M) resin to investigate the mechanical changes after combined (double) modification (TM). Density, solution uptake, weight percent gain, bulking and equilibrium moisture content were recorded to ensure proper treatment. Samples for Brinell hardness and three-point bending were cured at 120°C under dry conditions. The WPGs of the two treatment groups M and TM were similar, but bulking of TM specimens was negative. This might indicate an incomplete penetration into the thermally modified cell wall in combination with a potential leaching of soluble hemicellulose components by the alkaline impregnation solution. The decreased hardness of heat-treated wood was substantially increased by melamine treatment (combined modification). Both modifications and their combination slightly increased the modulus of elasticity. The modulus of rupture was increased after melamine treatment, decreased after thermal modification and combined modification. The work in bending was severely reduced for all treatments. Melamine treatment of thermally modified wood was carried out successfully and some mechanical properties were improved. Double-modified wood with increased modulus of rupture (MOR) and extraordinary surface hardness would be suitable for non-structural outdoor applications such as decking and cladding.

Abbreviations: ANOVA: Analysis of variance; EMC: Equilibrium moisture content; EMC_R: Reduced (corrected) equilibrium moisture content; IB: Impact bending strength; M: Melamine treated; MOE: Modulus of elasticity; MOR: Modulus of rupture; MUF: melamine-urea-formaldehyde resin; OD: Oven dry density; R: Untreated references; RH: relative humidity; SC: Solid content; SU: Solution uptake; T: Thermally modified; TM: Thermally modified and melamine treated (double modification); WB: Work in bending; WPG: Weight percent gain     

Evaluation of thermally modified beech and spruce wood and their properties by FT-NIR spectroscopy

Quality assessment of thermally modified spruce (Picea abies (L.) Karst) and beech (Fagus sylvatica L.) wood and of the corresponding reference samples was carried out by means of non-destructive FT-NIR spectroscopic measurements and PLS regression. Oven-dry and basic density as well as MOE and MOR determined by 3-point bending tests were evaluated. The focus was put on specimens produced from material that had been thermally modified in an industrial scale kiln. Modelling results range from poor to very good. The results of the spectra taken from the spruce samples resulted in better prediction results than the spectra of the beech samples. This could be due to different proveniences or variation in the industrial modification process. The results indicate that FT-NIR surface measurements of sound thermally modified wood samples could be applied to evaluate several characteristics before and after the modification process. The method could be used for screening during pre-sorting of thermally modified wood.     

Tensile strength of softwood butt end joints. Part 2: Improvement of bond strength by a hydroxymethylated resorcinol primer

Abstract

In a previous study it was shown that the mechanical stability of an end-grain joint bonded with a one-component polyurethane adhesive (PUR) was insufficient compared with melamine–urea–formaldehyde and phenol–resorcinol–formaldehyde bonding. Based on this, the aim of this study was to improve the mechanical stability of the end-grain joint by means of a hydroxymethylated resorcinol (HMR) primer and by increasing the spreading quantity. To study the effect of HMR and the increased spreading quantity on the adhesive bond strength of end-grain to end-grain-bonded wood samples, three-part Norway spruce wood specimens were tested in tension. Before bonding, each end-grain surface was treated with an aqueous solution of HMR. The two axially orientated outer parts of the specimens were jointed with the middle part using a PUR adhesive. Compared with untreated, i.e. non-primed samples, the tensile strength of HMR-treated specimens was more than doubled. Furthermore, a positive effect of increased adhesive spread was shown for untreated PUR-bonded samples. An increase in adhesive spread by a factor of 1.6 led to an improvement in tensile strength by a factor of about 2.6.     

稻草中密度纤维板用改性脲醛树脂的研究

对比三聚氰胺、二甲基硅油、硅树脂和偶联剂KH-550四种改性剂改性的脲醛(UF)树脂性能的差别及其对稻草中密度纤维板性能的影响,并进行经济评价,最终确定适用于稻草纤维板的改性UF树脂的工艺条件,同时借助于红外光谱(FT-IR)和差热扫描分析(DSC)研究最佳改性UF树脂的结构和固化特性.结果表明,三聚氰胺改性脲醛(MUF)树脂不论是对树脂性能、板性能改善还是从成本分析方面均为稻草纤维板最佳的胶黏剂,FT-IR显示出与未加三聚氰胺相比,加入三聚氰胺后树脂的羟甲基含量降低了10 %,DSC分析则表明其峰值温度有较大幅度的提高,但放出的热量较少.加入三聚氰胺改性的UF树脂其表面张力变小.     

三聚氰胺改性低毒脲醛树脂耐水性研究

不同摩尔比的两类低毒脲醛树脂(JQ21未改性,JQ22与5%三聚氰胺共聚),分别与不同质量比的三聚氰胺树脂混合,并在不同的固化体系中固化,用于胶合板的压制.对胶合板的胶合性能及甲醛释放量进行了研究.实验结果表明:固化体系不同,胶接强度也不相同;随着摩尔比的增加,胶接强度提高,甲醛释放量亦相应提高;同时采用共聚和共混两种方法进行改性的脲醛树脂,其胶接强度和甲醛释放量均优于单一的采用共混改性的脲醛树脂;并且混合胶液中三聚氰胺的比例越低,胶接性能越筹,甲醛释放量变化逐渐趋于平稳.     

The influence of curing conditions on the chemical distribution in wood modified with thermosetting resins

Scots pine (Pinus sylvestris L.) sapwood was impregnated with aqueous solutions of phenol formaldehyde and methylated melamine formaldehyde resins and subsequently cured in an oven. One set of specimens was cured in plastic bags to avoid drying (wet curing) while another set of samples was heated and water was allowed to freely evaporate (dry curing). Macroscopic resin distribution was investigated using X-ray densitometry and infrared spectroscopy (FTIR-ATR). During dry curing, the resins migrated to the wood surface resulting in a gradient. Wet curing resulted in even distribution of the resins because it was immobilized due to condensation and precipitation in the wood. Neither densitometry nor FTIR-ATR was found to be generally applicable for investigating resin distribution in modified wood. Wet curing resulted in low cell wall bulking as compared to dry curing, probably because resin precipitated before drying. Storing impregnated wood prior to curing under non-drying conditions (“diffusion phase”) also reduced cell wall penetration and bulking.     

Technological properties and fire performance of medium density fibreboard (MDF) treated with selected polyphosphate-based fire retardants

ABSTRACT

The objective of the work was to evaluate the efficacy of two new polyphosphate-based fire retardants (FRs) and one commercial product named Siriono^® on the fire performance and physical–mechanical properties of medium density fibreboard (MDF) fabricated in the laboratory from Scots pine (Pinus sylvestris L.) wood. The fibres were treated with aqueous solutions of fire retardants, at 12% loading (dry salt on dry wood), and bonded with a melamine urea formaldehyde (MUF) adhesive. The physical and mechanical properties of panels were assessed using the European standards, whereas their fire performance was evaluated using an in-house method and the Cone calorimeter. In overall, the chemicals added enhanced the fire and smoke properties of the panels to varying degrees. Critical FR parameters such as peak heat release rate (peak HRR), total heat release (THR) and total smoke production (TSP) were significantly improved in the FR-treated panels, as exhibited in cone calorimeter tests. However, the internal bond strength of treated panels largely decreased by the addition of fire retardants, while thickness swell and water absorption negatively affected to a significant extent. In contrast, the formaldehyde release of the panels was considerably decreased at the E1 class level, with the incorporation of the polyphosphate-based additives.     

The fire-retardant properties of the melamine-modified urea–formaldehyde resins mixed with ammonium polyphosphate

Fire retardancy of melamine-modified urea–formaldehyde resin (MUF) containing intumescent fire-retardant ammonium polyphosphate (APP) (MUF/APP) was conducted by cone calorimeter with surface treatment of medium density fiberboard (MDF). The results showed that the six MUF resins synthesized with different F/(M + U) and M/U molar ratios containing APP significantly improved the fire retardancy of the MDF by prolonging ignition time, reducing heat release rate and total heat release, and decreasing mass loss rate. The fire-retardant properties of the six synthesized MUF/APP acted differently even though each MUF resin containing the same mass ratio of APP. The melamine content in the MUF should not be too high, otherwise it would decrease the fire-retardant properties of MUF/APP. Based on this study, the higher the APP amounts, the better the fire-retardant performance of the resin was. The fire retardancy of MUF/APP increased with the increase in the amount of glue that spread on the material surface. However, only the amount of glue spread exceeded 250 g/m², whereas the ability of MUF/APP in inhibiting heat release did not increase significantly any longer.     

加快绿色化,迎接新世纪

在知识经济走向我们的时代,木材胶粘剂必须加快绿色化,成为生态材料,进入高技术产业行列。在我国,下世纪前十年内,低毒脲醛肢将成为主流产品;现用树脂胶的改性技术日益成熟,如三聚氰胺改性脲醛（ＭＵＦ）、苯酚改性脲醛（ＰＵＦ）等;利用天然资源制造的可降解胶粘剂用量提高,如木素胶、单宁胶、豆蛋白胶等;室温固化型胶粘剂品种增加,新产品用胶不断出现,如异氰酸酯等。另外,集科研、开发、生产于一体的专业胶粘剂产业将较快增长。     

Tensile strength of softwood butt end joints. Part 1: Effect of grain angle on adhesive bond strength

To study the effect of grain angle on the adhesive bond strength in wood, three-part Norway spruce wood specimens were bonded and tested in tension. The two axially orientated outer parts of the specimens were joined with the middle part by means of three adhesives typically used for load-bearing constructions, i.e. one-component polyurethane (PUR), melamine-urea-formaldehyde (MUF) and phenol-resorcinol-formaldehyde (PRF). The grain angle of the middle part was varied from 0° (end grain to end grain) to 90° (flat grain to end grain) in incremental steps of 10°. In general, PRF- and MUF-bonded samples exhibited highest tensile strength at end grain to end grain orientation of the three parts, while specimens bonded with PUR showed only 25% of the strength measured for PRF and MUF, respectively. At high grain angles (90°) all specimens showed similar strength values in the range of 30% of maximum strength of MUF- and PRF-bonded specimens. To explain the changing strength levels at different grain angle a composite failure criterion was applied.     

三聚氰胺甲醛浸渍树脂的改性研究

为提高三聚氰胺甲醛（MF）浸渍树脂的储存稳定性和柔韧性,联合二甘醇和己内酰胺,对MF树脂进行改性。分析甲醛与三聚氰胺的量比,水、二甘醇和己内酰胺的加量等因素,对改性树脂性能的影响。结果表明,二甘醇和己内酰胺联合改性的方法,可同时提高MF树脂的储存稳定性和柔韧性;并提出最优化工艺参数。     

Adhesive penetration in beech wood: experiments

A study with synchrotron radiation X-ray tomographic microscopy (SRXTM) of PUR, PVAc, and UF adhesive bond lines in beech wood, bonded under various growth ring angles, is presented. The bond line morphologies and the adhesive penetration into the wood structure were evaluated after determining the hardening characteristics of the adhesives. Distinct bond line imperfections were found for the different adhesive systems. To describe the adhesive distribution inside the bond line, the saturation of the pore space instead of the commonly used maximum penetration depth seems to be adequate.     

Exploratory study on the impregnation of Scots pine sapwood (Pinus sylvestris L.) and European beech (Fagus sylvatica L.) with different hot melting waxes

Scots pine sapwood (Pinus sylvestris L.) and beech (Fagus sylvatica L.) were impregnated with five waxes. The experiments indicate deep penetration into pine sapwood. Besides the viscosity, an influence of the wax polarity is presumed. Wax penetrates pine wood deeply via the cross-section, but not sufficiently enough to impregnate longer construction elements. However, the radial wax uptake exceeds the uptake via the tangential orientation and guarantees complete soaking of the sapwood tissue. The lateral wax penetration within beech is quite low and irregular. In addition to the temperature, a prolonged process procedure is decisive for an increasing wax uptake. As such, beech wood vessel elements seem to be fully impregnable via the longitudinal surface after a longer process procedure.