Enzymatic modification and particle size reduction of wheat bran improves the mechanical properties and structure of bran-enriched expanded extrudates

The aim of this study was to examine enzymatic modification of wheat bran, performed in a low-moisture process, and the reduction of bran particle size as means of improving the technological performance of wheat bran in expanded extrudates. Modification of bran by hydrolytic enzymes increased the crispiness and decreased the hardness and piece density of extrudates containing wheat bran and endosperm rye flour in 20:80 ratio. These improvements correlated (P < 0.01 or 0.05) with an increased content of water extractable arabinoxylan and decreased water holding capacity of the bran, as well as with increased longitudinal expansion of the extrudates. Furthermore, bran with a fine average particle size (84 μm) produced extrudates with improved mechanical properties and higher radial expansion than coarse bran (particle size 702 μm). The impact of bran particle size was also observed in the cellular structure of the extrudates as differences in cell size and homogeneity. The bran drying method, oven or freeze drying after enzymatic modification, did not have a major impact on the properties of the extrudates. The study showed that the functionality of wheat bran in extrusion can be improved by enzymatic modification using a low-water process and by reduction of bran particle size.     

Low moisture milling of wheat for quality testing of wholegrain flour

The objective of this study was to produce wholegrain wheat flour on a laboratory-scale with particle size distributions similar to commercially-milled samples without re-milling the bran. The moisture contents of four hard winter wheat cultivars were adjusted to 7.29–7.98% (by drying), 9.00–10.6% (“as is”), and 15.6% (by tempering) prior to milling into wholegrain flour. The moisture treatments appeared to affect the partitioning of wholegrain flour particles into each of three categories: fine (<600 μm), medium (600–849 μm) and coarse (≥850 μm). When the distributions of particles were grouped into these categories, wholegrain flours made from dried and “as is” wheat fell within the values for commercial wholegrain flours, while that from tempered wheat contained more coarse particles than even the coarsest commercial wholegrain flour. Loaf volumes and crumb firmness were not significantly different between bread made from wholegrain flour that had been produced from dried or “as is” wheat, but loaf volume was significantly lower and bread crumb firmness was significantly higher when wholegrain flour from tempered wheat was used. These results show that wheat may be milled without tempering to produce wholegrain flour with particle size similar to some commercially-milled flours without needing to re-grind the bran.     

Low moisture milling of wheat for quality testing of wholegrain flour

The objective of this study was to produce wholegrain wheat flour on a laboratory-scale with particle size distributions similar to commercially-milled samples without re-milling the bran. The moisture contents of four hard winter wheat cultivars were adjusted to 7.29–7.98% (by drying), 9.00–10.6% (“as is”), and 15.6% (by tempering) prior to milling into wholegrain flour. The moisture treatments appeared to affect the partitioning of wholegrain flour particles into each of three categories: fine (<600 μm), medium (600–849 μm) and coarse (≥850 μm). When the distributions of particles were grouped into these categories, wholegrain flours made from dried and “as is” wheat fell within the values for commercial wholegrain flours, while that from tempered wheat contained more coarse particles than even the coarsest commercial wholegrain flour. Loaf volumes and crumb firmness were not significantly different between bread made from wholegrain flour that had been produced from dried or “as is” wheat, but loaf volume was significantly lower and bread crumb firmness was significantly higher when wholegrain flour from tempered wheat was used. These results show that wheat may be milled without tempering to produce wholegrain flour with particle size similar to some commercially-milled flours without needing to re-grind the bran.     

Impact of wheat bran particle size on the technological and phytochemical properties of durum wheat pasta

In this study 7 bran fractions were produced by grinding coarse durum wheat bran followed by sieving to achieve median particle size ranges between 115 and 1497 μm. These bran fractions were incorporated into pasta at 1, 5, 10 and 20% and the phytochemical and technological properties evaluated. Higher incorporation of bran, especially at 20%, reduced pasta quality, but a reduced impact was seen at the same degree of incorporation using finer bran. Bran increased antioxidants (by up to 65%), ferulic acid (up to 400%) and phytosterols (up to 130%) in pasta, parameters which were insensitive to bran particle size above 10% incorporation except for ferulic acid, which was higher in particles between 248 and 1497 μm. It is recommended to use finer fractions if bran is added to pasta at 20% and higher, since they provide a better quality pasta while still delivering enhancements in phytochemical content above regular semolina pasta.     

Effect of size reduction by freeze-milling on processing properties of beta-glucan oat bran

An effect of freeze-milling on processing properties of beta-glucan oat bran has been evaluated. A comparison with existing, patented methods of high molecular weight oat beta-glucan has been carried out. The new method employs raw material pre-treatment with freezing and milling in a hammer mill, resulting in significant reduction of particle size – 89% was between 80 and 50 μm in comparison with initial material when 79% were between 250 and 200 μm. Reduction of particle size also improved some process parameters of extraction technology – 30% improvement in fat removal during first stage of beta-glucan recovery was observed. The achieved pilot plant yield of product containing beta-glucan extraction was 64,03%, purity (ie. beta-glucan content), of achieved product was 84,4% and average molecular weight was about 69,500 g/mol.     

Superfine grinding improves functional properties and antioxidant capacities of bran dietary fibre from Qingke (hull-less barley) grown in Qinghai-Tibet Plateau,China

The effect of particle size of hull-less barley (HLB) bran DF on antioxidant and physicochemical properties was investigated. HLB bran and extracted DF was ground by regular and superfine grinding, their particle sizes were determined using laser diffraction method. The results showed that superfine grinding could significantly pulverize DF particles to micro-scale; the particle size distribution was close to a Gaussian distribution. The soluble DF in HLB bran was increased effectively with superfine grinding. Insoluble DF with submicron scale showed increased total phenolic content (TPC), DPPH radical scavenging activity and ferric reducing antioxidant power (FRAP). With particle size reduction, the water retention capacity (WRC), swelling capacity (SC), oil binding capacity (OBC), and nitrite ion absorption capacity (NIAC) were significantly (p < 0.05) increased and the water holding capacity (WHC) had no significant change. A kind of health beneficial DF with higher soluble DF content, WRC, SC, OBC, NIAC and antioxidant activity was obtained using superfine grinding.     

Effects of particle size on the quality attributes of reconstituted whole-wheat flour and tortillas made from it

The objective of this study was to examine the effects of whole-wheat flour (WWF) particle size on the quality attributes of WWF tortillas. WWF samples of different particle size distributions from commercial U.S. hard white (median diameters: 175.7, 128.6, 120.0, 108.5 and 102.4 μm), hard red winter (median diameters: 173.7, 133.6, 124.3, 110.8 and 104.2 μm) and hard red spring (median diameters: 173.7, 132.1, 124.7, 112.9, 106.3 μm) wheat classes were obtained by fine grinding of bran and shorts and re-combining with the rest of fractions. For all three wheat classes, as WWF median particle size decreased, the L* (lightness) value decreased but the adjusted damaged starch, polyphenol oxidase activity, and a* and b* values increased. Mixolab data showed that development time decreased as WWF particle size was reduced, while stability time and starch retrogradation increased. As for WWF tortilla quality, the breaking force and extensibility increased with decreasing particle size from ∼175 to 129–134 μm, but diameter and thickness were not significantly affected. The results indicated that reducing the median particle sizes of WWFs from ∼175 μm to ∼130 μm would significantly improve the WWF tortilla quality.     

Fatty acids profile,sterols, tocopherol and squalene content in Fagopyrum tataricum seed milling fractions

There is no data on the lipid profile of Fagopyrum tataricum grain and its milling products. Therefore, we aimed to assess the phytosterol and tocopherol content and fatty acid profile of the samples of F. tataricum. Grain was milled, then the milling product separated to hull, bran, and two flour fractions, differing in particle size. The highest level of lipids (total fatty acids – 83%, with dominant oleic acid – 40%) was observed in the bran fraction (380 μm > GA > 180 μm). All samples contained some natural cis fatty acids, such as vaccenic acid (C18:1 n-7; ~2.8%) and tocopherol (α-, β-, δ- and γ-tocopherol). The highest content of total tocopherol was also detected in the bran fraction (0.1% of lipids). The content of lipid soluble bioactive substances was different and depended on the size of obtained fraction, therefore properly designed grain processing technology can be used to produce food with high nutritional value.     

Analysis of the milling reduction of bread wheat farina: Physical and biochemical characterisation

The reduction of coarse farina during milling from five representative hard and soft French bread wheat cultivars was followed step by step. Particle size distribution of the milled products and energy required to dissociate wheat farina revealed large differences between cultivars. A grinding index (required energy to produce 1 kg of flour), K′, corresponding to the energy necessary to obtain a given amount of flour, was found to be related with both grain hardness and vitreousness. Analysis of particle size distribution suggested a major influence of hardness in the production of fine particles <50 μm during the reduction process. On the other hand, vitreousness appeared to impact on the extent of coarse particle size reduction. Differences in farina reduction behaviour of the wheats analysed were related to their endosperm mechanical properties as determined by compression tests and structural characteristics as measured by Hg intrusion porosity. Vitreousness appeared to affect the endosperm extensibility and degree of porosity. The profile of the different lipid and protein classes in the reduction products of two cultivars showing opposite behaviour as well as different PINA/PINB ratio were determined. The results suggest that the most resistant parts of the grain are enriched in glycolipids, whereas phospholipids appear associated with the most friable parts, at least in the soft wheat grains tested.     

Effects of wheat bran with different colors on the qualities of dry noodles

White, blue, black and purple red wheat bran powders were prepared by ultrafine grinding to the particle size distribution of 0.5–100 μm. The effects of wheat bran addition on the qualities of dry Chinese noodles were investigated. Rapid Visco Analyzer results suggested that peak viscosity, hot paste viscosity, cool paste viscosity, breakdown viscosity and setback viscosity of the blends decreased with the increasing bran levels from 2.0% to 6.0% (P < 0.05). Color of dough sheet (L*) decreased with the addition of wheat bran, while a* and b* values increased distinctly. Water absorption and firmness of the cooked noodles showed up trends with increasing addition of bran, while cooking loss showed a downtrend. Tensile strength and elongation rate decreased when bran addition was 2.0%, but increased when bran addition reached 4.0%–6.0%. Storage modulus (E′) and loss modulus (E″) showed decreasing trends with increases in bran addition at frequencies of 0.1–10 Hz. SEM revealed that bran presence could slightly decrease surface connectivity between starch granules and gluten. It is possible to produce fiber-rich noodles by using 2.0%–6.0% ultrafine-ground bran in wheat flour.     

Particle size of dietary fiber preparation affects the bioaccessibility of selected vitamin B in fortified wheat bread

Nowadays, there is an increasing interest in developing foods that have functional properties. The aim of the study was to identify the effect of the particle size (PS) of dietary fiber (DF) preparations on selected for B vitamins bioaccessibility in bread. Three different levels of particle size, obtained by sieving, were used (100, 190 and 280 μm) with different dietary fiber content in bread (2.1, 7.2 and 12.3%) according to a response surface methodology experiment design. The estimation of level of thiamine and riboflavin in bread revealed that the decreasing particle size of dietary fiber could negatively influence the bioaccessibility (69.1–91.2% and 40.9–50.2%, respectively). The interaction between the DF and PS also significantly influenced (p ≤ 0.01) the bioaccessibility of niacin (60.2–70.2%) and pyridoxine (27.52–34.01%). This research shows that the optimal particle size of dietary fiber (124.12 μm) can be used in fortifying wheat bread without significantly influencing B vitamin levels and their bioaccessibility.     

Ultra-fine grinding increases the antioxidant capacity of wheat bran

In order to study the influence of wheat bran particle size on its antioxidant capacity, the wheat bran was ground under normal and cryogenic conditions with variable intensity to produce ten fractions with different physical structures. The high energy grinding increased 3-fold the specific surface of the bran fractions and also the proportion of particles smaller than 50 μm assimilated to the proportion of disrupted aleurone cells. All the ground bran fractions presented similar total ferulic acid concentration and chemical form (free, conjugated, linked). A positive effect of the grinding on the antioxidant capacity of the bran fractions was noticed. The antioxidant capacity increased from 30 to 45 mmol TEAC/kg when the specific surface increased from 0.09 to 0.26–0.30 m²/g. The antioxidant capacity of the bran fractions was linearly correlated with the specific surface, with the D₅₀ values and with the proportion of particles smaller than 50 μm. In in vitro gastric conditions, the finely ground bran inhibited the accumulation of conjugated dienes more efficiently than coarse bran. In conclusion, the bran structure affects its antioxidant capacity. This effect remained in gastric conditions showing that grinding can be used to produce wheat bran fractions with higher nutritional value.     

Physicochemical and functional characterization of wheat milling co-products: Fine grinding to achieve high fiber antioxidant-rich fractions

Milling of wheat produces co-products rich in dietary fiber, micronutrients and phytochemicals which can be used to integrate healthy functional foods. In the study different co-products including bran, shorts, and red dog were identified by physicochemical and functional analyses. The results showed that the fat, protein and starch contents decreased in order of red dog > shorts > bran (P < 0.05). The ash, neutral detergent fiber (NDF), acid detergent fiber (ADF), hemicellulose, water and oil holding capacities (WHC, OHC) were in order bran > shorts > red dog, respectively (P < 0.05). Antioxidant capacity was in order red dog > shorts > bran (P < 0.05). The bran was selected as the co-product with the highest fiber that was finely grounded to four different fractions (>355, 250–355, 180–250, <180 μm) and they were characterized more detail. The fat, protein and starch contents decreased with increasing bran particle size (P < 0.05). The ash, crude fiber, NDF, ADF, hemicellulose and WHC and OHC increased with the increasing bran particle size (P < 0.05). DPPH radical scavenging activity increased with increasing particle size (P < 0.05). The bran fractions 250–355 and >355 μm can be used as high fiber ingredients rich in antioxidants to generate functional foods.     

Effect of particle size and addition level of wheat bran on quality of dry white Chinese noodles

Wheat bran is one of the major dietary fiber sources widely used in the food industry in order to produce fiber-rich foods. The effects of particle size and addition level of wheat bran on the quality of flour and of dry white Chinese noodles (DWCN) were investigated. Results suggested that increasing wheat bran concentration and particle size decreased midline peak value (MPV). However, the MTxW and MPT increased as particle size increased. Peak viscosity, trough, final viscosity, area of viscosity, breakdown, and setback of blends decreased significantly with increasing bran levels from 5% to 20%, but there were no significant differences in the impact of particle size on pasting properties. For the 5% and 10% addition levels, there was no distinct effect in breaking strength of the noodles when bran size was 0.21 mm and 0.53 mm. Hardness, gumminess and chewiness of cooked DWCN showed a downtrend with increasing addition levels and particle size, while adhesiveness showed uptrend. The total score of DWCN showed a downtrend with increasing of addition level and particle size. For the 5% bran level, the scores of cooked DWCN were more than 83 when wheat bran particle size was 0.21 mm and 0.53 mm. By using 5–10% fine bran or using 5% medium bran in wheat flour, it is possible to satisfactorily produce fiber-rich DWCN.     

Characterization of sorghum grain and evaluation of sorghum flour in a Chinese egg noodle system

Sorghum is a gluten free grain that has potential to be used as an alternative to wheat flour for the Celiac Sprue market. There are thousands of sorghum lines that have not been characterized for grain, flour or end product quality. The objective of the research was to gain an understanding among grain sorghum quality factors and Chinese egg noodles quality. Four sorghum hybrids were characterized and evaluated for kernel characteristics, proximate analysis, flour composition and end product in a Chinese egg noodle system. Kernel size and weight affected the flour particle size and the amount of starch damage. Flour with fine particle size and high starch damage conferred noodles with high firmness and high tensile strength. Water uptake was highest for flour with smaller particle size (38 μm at 50% volume) and higher starch damage (6.14%). Cooking losses for all samples were below 10%. Starch of particle size <5 μm (C-type) contributed to firmer and higher tensile strength noodles. Water absorption was significantly affected by flour particle size, starch particle size and starch damage. Through control of sorghum grain and flour quality characteristics it is possible to manufacture a Chinese egg noodle with good physical attributes.     

Effect of steam explosion on enzymatic hydrolysis and baking quality of wheat bran

In this study, the effect of steam explosion (SE) treatment on microstructure, enzymatic hydrolysis and baking quality of wheat bran was investigated. Coarse and fine bran were treated at different steam temperatures (120–160 °C) and residence times (5 or 10 min) and then hydrolysed with carbohydrase enzymes. The SE treatment increased water extractable arabinoxylan (WEAX) content from 0.75 to 2.06% and reducing sugars from 0.92 to 2.41% for fine bran. The effect was more pronounced with increased SE temperature and residence time. The highest carbohydrate solubilisation was observed in fine bran at SE treatment of 160 °C, 5 min. WEAX content increased to 3.13% when this bran was incubated without enzyme, while WEAX content increased to 9.14% with enzyme addition. Microscopic analysis indicated that cell wall structure of wheat bran was disrupted by severe SE conditions. Supplementation of SE treated (150 °C, 10 min) bran at 20% replacement level decreased the baking quality of bread. However SE followed by enzymatic hydrolysis increased specific volume and decreased crumb hardness (on the day of baking and after three days of storage). Phytic acid content of bread supplemented with SE treated bran was lower than the one supplemented with untreated bran.     

Effect of particle size of rice bran on gamma-oryzanol content and compounds

The reduction of particle size can facilitate the extraction of phytochemical compounds. In this study was evaluated the effect of rice bran particles size in the yield and characteristics of γ-oryzanol compound. The γ-oryzanol extraction was realized with hexane and isopropanol solvents and quantification by spectrophotometric method. The γ-oryzanol extracts were characterized in relation of theirs majority components in HPLC-UV and the antioxidant capacity verified by the free radical DPPH^● consumption. The γ-oryzanol yield varied of 0.10–1.54 mg/g of bran, and the highest yield was obtained in particles smaller than 0.39 mm. The γ-oryzanol majority components presence (cycloartenyl ferulate, 2,4-methylenecycloartanyl ferulate, campesteryl ferulate e β-sitosteryl ferulate) in the extracts was confirmed and verified differences in the profile of this components in function of different particles sizes. The γ-oryzanol extract obtained from particle sizes between 0.73 and 1.67 mm demonstrated most specific inhibition of DPPH radical (6.7%) and IC₅₀ 6.63 μg/mL. When the particle size is reduced, the access surface to the extraction solvent is increased resulting in more γ-oryzanol extraction, however the extract from larger particles was more efficient as antioxidant.     

Studies on the development of high-protein biscuits from composite flours

Composite flours prepared from wheat, greengram, bengalgram and blackgram flours were studied for the preparation of biscuits. Protein content of biscuits increased as the level of the pulse flours increased. Wheat flour containing bengalgram and blackgram flours adversely affected the top grain, texture and colour of biscuits. Biscuits made with higher levels of bengalgram (more than 15%) were tough and difficult to break and required higher compression force. Addition of greengram flour did not significantly affect top grain, texture and colour of biscuits. The biscuits made from 15% greengram supplemented wheat flour scored the highest for flavour characteristics. Thickness, diameter and spread ratio of biscuits containing different levels of pulse flours were significantly different from control sample. Sensory evaluation scores showed that acceptable biscuits can be prepared from wheat flour supplemented with these pulse flours at a level of 15 percent.     

Effect of wheat bran and enzyme addition on dough functional performance and phytic acid levels in bread

Effects of bran concentration, bran particle size distribution, and enzyme addition – fungal phytase, fungal alpha-amylase – on the mixing and fermentative behaviour of wheat dough and on the amount of phytic acid remaining in bread have been investigated using a factorial design of samples 2⁴. Bran concentration and bran particle size significantly affected all Farinograph parameters, whereas enzyme effects were particularly observed on both the water absorption of the flour and the parameters characterizing the overmixing. Water absorption was maximized in doughs with higher fine bran addition and/or in doughs with no enzymes, and was minimized in blends containing coarse added bran and alpha-amylase and/or alpha-amylase and phytase. alpha-Amylase addition had a significant positive effect on dough development and gassing power parameters during proofing. At low bran addition, phytate hydrolysis takes place to a greater extent than at high bran addition levels. Combination of bran with amylolytic and phytate-degrading enzymes could be advisable for overcoming the detrimental effect of bran on the mineral availability (phytase) or on the technological performance of doughs (alpha-amylase).     

Antioxidant properties of wheat and rye bran extracts obtained by pressurized liquid extraction with different solvents

Rye and wheat brans are valuable sources of bioactive compounds, which could be used for the development and commercialization of high added value functional ingredients such as dietary antioxidants. The aim of this study was to evaluate antioxidant potential of rye and wheat bran using different polarity solvents. Cereal brans were ground to four different particle size fractions and extracted at 10.3 MPa pressure and 80 °C temperature by consecutive application of hexane, acetone and methanol:water (80:20%). The highest extract yield was obtained from rye bran using methanol-water; particle size in most cases had a significant effect. Antioxidant potential of extracts was assessed by ABTS^+•, DPPH^• scavenging, ORAC and total phenols content (TPC) assays. Extraction solvent had a major influence on TPC and antioxidant activity of the extracts. The most active extracts were obtained using methanol:water; rye bran extracts, in general, were stronger antioxidants than wheat bran extracts. For the majority of assays, reduction of particle size resulted in higher antioxidant activity values. However, ABTS^+• scavenging was found to decrease by decreasing particle size of rye bran used for extraction.