Synthesis of HBP-HTC and its application to cotton fabric as an antimicrobial auxiliary

A quaternary ammonium compound, 2-hydroxypropyltrimethylammonium chloride amino-terminated hyper-branched polymer (HBP-HTC), was synthesized from an amino-terminated hyperbranched polymer (HBP-NH₂) and 2,3-epoxypropyltrimethylammonium chloride (EPTAC) as a grafting agent in aqueous solution. Its molecular weight and possible structure were characterized by gel permeation chromatography (GPC), Fourier transform infrared spectroscopy (FTIR) and nuclear magnetic resonance spectroscopy (¹H-NMR). The cotton fabric was treated with 2 g/l HBP-HTC aqueous solution for 30 min at room temperature to provide the cotton fabric with antimicrobial properties. The antimicrobial activities of the HBP-HTC aqueous solutions and the HBP-HTC treated cotton fabrics were evaluated quantitatively. The results indicated that the HBP-HTC treated cotton fabric showed 99.92 % reduction of bacteria S. aureus and 99.66 % reduction of bacteria E. coli, respectively. The antimicrobial activities of the HBP-HTC treated cotton fabrics were maintained at over 99.00 % reduction level even after being exposed to 20 consecutive home laundering conditions.     

Crosslinking phenolic compounds with cotton fabrics using succinic acid to develop functional clothing materials

There is currently much interest in natural compounds as bioactive functional components to replace synthetic functional agents in many industrial fields. This trend has also arisen in the textile industry. Phenolic compounds, existing in many fruits and vegetables, are a well-known group of secondary metabolites with a wide range of pharmacological activities. Thus, they have been attracting attention as part of the effort to realize environmentally friendly functional agents for textile finishing. In current research, cotton fabrics were treated with several phenolic compounds to transpose their beneficial characteristics onto clothing material. In particular, the treatment was conducted in two steps; the first to incorporate a crosslinker onto cotton cellulose, and the second to bond the phenolic compound to the crosslinker already anchored onto the cotton fabrics. A more efficient textile treatment was expected after employing the two-step process. After the finishing process, the cotton fabrics treated with phenolic compounds were investigated by FT-IR, SEM, an antibacterial test, and an antioxidant test. It was discovered that cotton fabrics treated with the two-step process showed >99.9 % of antibacterial ability and >80 % of antioxidant ability, even at lower concentrations of the crosslinker and phenolic compounds compared to those in earlier work.     

N-halamine-bonded cotton fabric with antimicrobial and easy-care properties

N-halamine precursor 2,2,6,6-tetramethyl piperidinol (TMP), a hindered amine light stabilizer, was bonded onto cotton fabric by using 1,2,3,4-butanetetracarboxylic acid (BTCA) as a crosslinking agent. A variety of treating conditions including TMP concentration, curing temperature and time, and catalyst were studied. The treated fabrics were characterized using FTIR spectra and scanning electron microscope (SEM). The cotton fabric treated with TMP precursor could be rendered biocidal upon exposure to dilute household bleach. The chlorinated cotton swatches showed great efficacy and inactivated 100 % of Staphylococcus aureus with 7.1 log reduction with 5 min of contact and 83.25 % of E. coli O157:H7 at 10 min of contact. In addition, the wrinkle recovery angle of the treated cotton fabrics increased from 229 ° of untreated cotton fabrics to 253 °. This study provided a practical finishing process to produce cotton fabrics with easy care and antibacterial functionalities at the same time.     

Nano-TiO<Subscript>2</Subscript> based multilayer film deposition on cotton fabrics for UV-protection

Nano-TiO₂ based multilayer nanocomposite films were fabricated on cationically modified woven cotton fabrics by layer-by-layer molecular self-assembly technique. Cationization process was used to obtain cationic surface charge on cotton fabrics. Attenuated total reflectance Fourier transform infrared spectroscopy analyses were used to verify the presence of cationic surface charge and multilayer films deposited on the fabrics. Scanning electron microscope micrographs of poly(sodium 4-styrene sulfonate)/TiO₂, nano polyurethane/TiO₂, and TiO₂/poly(diallyldimethylammonium chloride) multilayer films deposited on cotton fabrics were taken. With nano-TiO₂ based multilayer film deposition, the protection of cotton fabrics against UV radiation is enhanced. The UV protection durability of the self-assembled multilayer films deposited on the cotton fabrics was analyzed after 10 and 20 washing cycles at 40 °C for 30 min. Air permeability and whiteness value analysis were performed on the untreated and multilayer film deposited cotton fabrics. The effect of layer-by-layer deposition process on tensile strength properties of the warp and weft yarns was determined.     

Aroma finishing of PET fabrics with PVAc nanoparticles containing lavender oil

A durable aroma finishing for PET fabric was carried out by adopting poly(vinyl acetate) (PVAc) nanoparticles containing lavender oil (LO) in core. Relatively small size of PVAc nanoparticles (ca. 244 nm of mean particle diameter) was expected to resist the frictional destruction of the particles, which is frequently observed in cases of microcapsules. PVAc nanoparticles containing LO in core were prepared by emulsification-diffusion method and their application as an aroma releasing agent for PET fabrics was assessed through the observation of releasing profiles of LO in ethanol for experimental acceleration. Melamine-formaldehyde (MF) microcapsules containing LO were also prepared and treated on fabrics for comparison. PVAc nanoparticles treated on PET fabric showed higher initial releasing amount, which was ascribed to the enhanced surface area. After 2 days of releasing, PET fabric treated with PVAc nanoparticles showed slower and more stable releasing profile and reached about 12 ppm of cumulative release after 16 days, which was under two thirds of that with MF microcapsules. PVAc nanoparticles can be used as an agent for durable aroma finishing of PET fabrics.     

Preparation and properties of acryloyloxy carboxylic perfluorooctyl ester copolymer for liquid repellent finishing of cotton

Monomer of acryloyl tri(1,1,2,2-tetrahydroperfluoro-octyl) citrate (FOC) and β-acryloyloxy 1,1,2,2-tetrahydroperfluoro-octyl propionate (FOP) were successfully synthesized and copolymerized with n-butyl acrylate by continuous process emulsion copolymerization. Thermal properties of resulting fluorinated copolymers were characterized by TGA. The water and oil repellency of the polymers used as textile finishing agent on cotton fabrics were investigated, and the surface energies were calculated. The X-ray photoelectron spectrometer (XPS) measurement showed strong surface enrichment of fluorinated segments.     

Cotton fabric mechanical properties affected by post-finishing processes

Following the work done previously [1]. In this paper, the effect of various post-finishing agents on the low stress mechanical and surface properties of dyed cotton fabrics, as well as their handle value have been studied. The mechanical properties of the treated cotton fabrics were measured by the famous KES-FB system. It has been found that cotton fabric mechanical properties and fabric handle can be modified by not only the external finishing agents but also the internal finishing agents which are used for correcting the inherent defect of the fabrics. The results in this report will inform the textile industry in engineering required fabric properties with appropriate finishing processes.     

Improving Application Performance of <Emphasis Type="Italic">in situ</Emphasis> Polymerization and Crosslinking System of Maleic Acid/Itaconic Acid for Cotton Fabric

Maleic acid (MA) and itaconic acid (IA) used as crosslinking agents for cotton fabrics are more cost-effective than the most efficient nonformaldehyde crosslinker 1,2,3,4-butanetetracarboxylic acid (BTCA), but poor stability of finishing bath and fabric yellowing are the main disadvantage of MA/IA in situ polymerization and crosslinking system. In this research, the application performance improvement of MA/IA crosslinking system for cotton fabrics was studied. Replacement of the widely used sodium hypophosphite (SHP) with potassium hypophosphite (PHP) as catalyst allowed for obtaining a stable finishing bath under ambient temperature and led to improved final durable press (DP) performance of the treated fabrics. The influences of PHP concentration, curing temperature, and curing time on the performance of finished fabrics were investigated. Cotton fabrics treated by MA/IA/PHP crosslinking system exhibited comparable DP performance and laundering durability to that finished with BTCA. To address the fabric yellowing problem, the residual MA and IA attached on the treated fabrics by single-ended ester linkage was determined by HPLC. The data indicated that the degree of fabric yellowing was linearly related to the unpolymerized carboxylic acid MA and IA concentration on the treated fabrics. Several approaches were explored to improve the whiteness of MA/IA/PHP crosslinked fabrics. It was found that steam drying with 30-50 % humidity could effectively improve fabric whiteness. The findings of this study have significant implications for better application of unsaturated polycarboxylic acids in crosslinking of cellulose.     

Effect of concentration of titanium dioxide acting as catalyst or co-catalyst on the wrinkle-resistant finishing of cotton fabric

The wrinkle-resistant property of cotton specimens treated by 1,2,3,4-butanetetracarboxylic acid (BTCA) and catalysed by sodium hypophosphite (SHP) in the presence of TiO₂ or nano-TiO₂ has been evaluated in the present study. In this study, Scanning Electron Microscopy proved the presence of TiO₂ or nano-TiO₂ on the fibre surface. It was also found that 0.1–0.2 % TiO₂ or nano-TiO₂ was the optimum concentration to enhance the wrinkle-resistance of BTCA-SHP-treated cotton fabrics. In addition, the TiO₂ or nano-TiO₂ added in the wrinkle-resistant treatment could act as a multi-functional finishing agent to improve the UV protection property while they are safe to human skin as proved by the cytotoxicity test. Therefore, TiO₂ or nano-TiO₂ was evident that they could enhance the finishing performance and minimise the side effect.     

Synthesis,film morphology and performance of novel crosslinked polysiloxane with end-capped epoxy groups on cotton substrates

An epoxy group-terminated polyvinylmethylsiloxane (EPVMS) was firstly prepared via the cohydrolysis/condensation reaction of octamethylcyclotetrasiloxane (D₄), 2,4,6,8-Tetramethyl-2,4,6,8-tetravinylcyclotetrasiloxane (D₄V), and epoxy group-terminated polydimethylsiloxane (ETP) under a base catalyst. Then, the EPVMS was reacted with polymethylhydrosiloxane oligomer (PHMS) by hydrosilylation to develop novel crosslinked polysiloxane with end-capped epoxy groups (CLPS). The chemical structure and the thermal property of the as-prepared products were characterized by Fourier transform infrared spectroscopy (FT-IR), nuclear magnetic resonance spectra (¹H/¹³C NMR) and thermogravimetric analysis (TGA). Finally, the CLPS was applied as the finishing agent to treat the cotton fabrics. The film morphology and the surface properties were examined with scanning electron microscopy (SEM), atomic force microscopy (AFM), X-ray photoelectron spectroscopy (XPS), contact angle measurements, and other instruments. FT-IR and NMR results confirmed the structure of the resultants. The crosslinked polysiloxane CLPS showed better thermal stability than the uncrosslinked polysiloxane EPVMS. The CLPS film on cotton fabric surface seemed to be smooth compared to the control by SEM. However, owing to the crosslinked structure, the CLPS film on silicon-wafer was inhomogeneous and had a few weak or strong peaks. At 5 nm data scale and in 2×2 μm² scanning field, the root mean square roughness of CLPS film reached to 0.414 nm. XPS analysis further demonstrates that there was a CLPS film covered on the cotton surface. Hydrophobicity of the CLPS treated fabric was superior to that of the EPVMS treated one. Whiteness of the treated fabrics by CLPS and EPVMS did not change at all compared to the control. The softness of the two treated fabrics was both better than that of control and particularly the softness of the EPVMS treated fabrics was preferable. The CLPS treated fabric possessed good washing durability.     

Flexural stiffness of core spun cotton/spandex weft knitted structures under relaxation and machine washing treatments

In this research work, behavior of flexural stiffness of core spun cotton spandex single jersey, 1x1 rib and interlock fabrics was studied under relaxation and machine washing treatments. Results are compared with similar fabrics made from 100 % cotton. Fabric weight density increased with the progression of treatments and it is proportionate to the fabric tightness factor (stitch length^?1). Even though both types of fabrics had same machine set stitch lengths, cotton/spandex fabrics have shown the higher fabric weight densities than that of 100 % cotton fabrics. Although 1x1 rib and single jersey fabrics knitted with the same machine set stitch lengths, rib fabrics have given higher fabric weight densities than single jersey fabrics. Among the three knitted structures, interlock fabrics with higher machine set stitch lengths gave the higher fabric weights. Fabric stiffness and flexural rigidity have given higher values under the progression of treatments and it was found that higher values of stiffness have given by cotton/spandex knitted fabrics compared to their cotton fabrics. Fabric stiffness and flexural rigidity in wale direction were higher than that in course direction, but it is only observed in single jersey fabrics. However, 1x1 rib and interlock fabrics have shown an opposite behavior. It was also observed a positive correlation between TF (i.e.: stitch length^?1) and bending length/flexural rigidity in both fabric types. Lower flexural rigidities reported with single jersey structures and highest values gave with interlock structures of cotton/spandex and cotton fabrics.     

Synthesis and Application of Polyurethane-Modified Silicone as Finishing Agent for Cotton Fabric

The polyurethane modified organic silicone (PU-SA) was successfully synthesized via step-by-step polymerization with isophorone diisocyanate (IPDI) and polypropylene glycol (PPG) used as monomers, dibutyltindilaurate (DBTDL) as the catalyst, trimethylolpropane (TMP) and N-methyldiethanolamine (MDEA) as the chain extender, and amino-terminated siloxane (SA) as the blocking agent. The chemical structure of PU-SA was characterized by Fourier transform infrared spectroscopy (FT-IR). X-ray photoelectron spectroscopy (XPS) and scanning electron microscope (SEM) showed that PUSA had been successfully finished on the surface. Additionally, the thermogravimetric analysis (TGA) demonstrated that the PU-SA treated fabrics showed low decomposition temperature and slightly high char residue. As a finishing agent, the effect of PU-SA on the handle of cotton fabrics was also studied by using a Kawabata Evaluation System for Fabrics (KES-F). The experimental results found that PU-SA had a significant improvement on the bending properties, surface properties, and compressional properties. Moreover, the mechanical and anti-wrinkle properties of the cotton fabrics were also enhanced.     

Simultaneous application of silver nanoparticles with different crease resistant finishes

Textiles, especially those made of natural fibers, are suitable medium for the growth of microorganisms which causes disease transmission, stink, colorful spots, and reduction in fabric strength. This research focuses on the antimicrobial finishing of cotton fabrics using colloidal solution of silver nanoparticles. Due to the difficulties of adding a new step to the finishing process of cotton textiles, efforts have been made to combine the antimicrobial treatment with the conventional finishing processes. For this purpose two chemical finishes of Fixapret ECO as a crosslinking agent and Cellofix ME as a resin former have been used in anti crease finishing of cotton fabric and their effects were evaluated. The properties of the samples have been investigated by measuring the resistant of samples against bacteria, crease recovery angle, abrasion, and washing fastness. The results showed that treated samples by pad-dry method have the best antibacterial effect with a direct relation between the increase in drying temperature and antibacterial properties. However, the washing and abrasion fastness were not at the acceptable level. Co-application of the colloidal solution of silver nanoparticles with the crease resistant materials improved both fastness properties while at the same time limited the direct contact between the nanoparticles and the bacteria so the antibacterial efficiency was reduced. Subsequently, it was concluded that the antibacterial finishing method should be selected according to the end uses. In addition, antibacterial treatment could be one of the multi-purpose finishes for cotton fabric.     

New insight into compressive shrinkage finishing in a garment company: The effects on physical,mechanical and colorimetric properties of cotton woven fabrics

Compressive shrinkage or compressive shrinkage finishing is one of the most important finishing procedures in the textile industry to improve the dimensional stability of cotton fabrics. Study of the physical and mechanical properties of compressive shrinkage finished fabrics could be useful for optimizing the treatment conditions. This research was carried out in a production line of a recognized garment company on cotton woven fabrics with two different woven patterns (twill and plain). The samples were first dyed with reactive and sulfur dyes in a jigger dyeing machine and finished with a silicone softener. The dried fabrics were then processed in a compressive shrinkage machine. Several physical and mechanical properties of the samples were evaluated including area shrinkage, crimp percentage, thickness, abrasion resistance, drapeability, mechanical and colorimetric properties. The results showed that the thickness of all treated samples increased due to compressive shrinkage. The fabrics were analyzed with a Martindale Abrasion Tester to determine the abrasion resistance. Interestingly, we noted an increase in the abrasion resistance. After the compressive shrinkage process, the strength of the plain woven fabrics decreased in the warp direction, but increased for twill woven cotton fabrics. On the contrary, the strength of all samples increased in the weft direction. Colorimetric evaluation of the samples showed that the effect of compressive shrinkage on the color of all samples was negligible.     

Synthesis and hydrophilicity of poly(trimethylene 2,6-naphthalate)/poly(ethylene glycol) copolymers

Poly(trimethylene 2,6-naphthalate) (PTN)/poly(ethylene glycol) (PEG) copolymers were synthesized by the two-step melt copolymerization process of dimethyl-2,6-naphthalenedicarboxylate (2,6-NDC) with 1,3-propanediol (PD) and PEG. The copolymers produced had different PEG molecular weights and contents. The structure, thermal property, and hydrophilicity of these copolymers were studied by proton nuclear magnetic resonance (¹H-NMR) analysis, differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), and by contact angle, moisture content, and instantaneous elastic recovery measurements. The intrinsic viscosity and the instantaneous elastic recovery of the PTN/PEG copolymers increased with increasing PEG molecular weight and content, whereas the glass transition, melting, and cold crystallization temperatures, and the heat of fusion of the PTN/PEG copolymers all decreased with increasing PEG molecular weight or content. The thermal stability of the copolymers was not affected by PEG molecular weight or content. The hydrophilicity, as determined by contact angle and moisture content measurements of the copolymer films, was significantly improved with increasing PEG molecular weight and content.     

Synthesis of core-shell fluorinated acrylate copolymers and its application as finishing agent for textile

Core-shell fluorinated acrylate copolymers emulsion was thus synthesized via the core-shell emulsion polymerization with the fluorinated monomers and acrylic monomers as the main raw materials and its properties were studied. PFMA, the fluorinated acrylate monomers, was synthesized by the esterification of perfluorooctanoyl chloride (PFOC) and hydroxypropyl methacrylate (HPMA). Then the core-shell fluorinated acrylate copolymers emulsion with a poly(MMA/BA/St) core and a poly(PFMA/MMA/BA) shell was synthesized via a starved semi-continuous core-shell emulsion polymerization method by using KPS and sodium bicarbonate as the initiator/buffer system and SDS/Twain 80 as the commixture emulsifier. Lastly, the synthesized copolymers was applied as textile finishing agent for cotton textile. The results of FT-IR and NMR indicated that PFMA had been synthesized as expected and effectively combined in the emulsion copolymerization. The GPC, zeta potential, TEM and DSC showed that the particles had uniform spherical core-shell structure with a diameter of 65-150 nm, and the distribution and emulsion stability was satisfactory. As XPS, FESEM and AFM shown, a hydrophobic structure which was similar to the structure of the lotus leaf were formed and the surface hydrophobicity of the films can be improved. Based on the analysis of DSC, thermal stabilities of the films were enhanced with the increase of fluorine content. Besides, FESEM of textiles showed that the surface of treated textiles were smooth and the edges were clear and visible, indicating significant improvement of the performance on water and oil repellent.     

Flame resistant modification of silk fabric with vinyl phosphate

The flame resistant finishing of silk fabric is still a challenge because most of the available treatment methods usually result in insufficient laundering durability. In this paper, a vinyl phosphorus-based monomer diethyl-2-(methacryloyloxyethyl) phosphate (DEMEP) was applied onto silk fabrics by graft copolymerization technique using potassium persulfate as an initiator. FT-IR spectra and amino analysis showed the evidence of the reaction between DEMEP and silk. The silk fabrics treated with DEMEP have excellent self-extinguishing property when the DEMEP add-on is over 50 % wt of silk fabrics. The LOI of treated samples is at least 28 % when the weight gain is 10 %. After being subjected to 30 hand wash cycles, DEMEP treated silk fabric can still pass the vertical flammability test. Thermal gravimetric (TGA) and differential thermal analysis (DTA) were applied to explore the thermal decomposition of silk fabrics treated with DEMEP. The initial decomposition temperature of silk fabric treated with DEMEP was shifted to a lower temperature. And at the end of decomposition at 700 °C, the char residue of silk fabric treated with DEMEP was higher than that of the control sample.     

Effect of nano SrTiO3 supporting nano TiO2 on self-cleaning of cotton fabric

This study reports the results of an investigation aiming at finding what affect nano titania (TiO₂) and nano strontium titanate (SrTiO₃) on self-cleaning of cotton fabrics. The photocatalytic activity of nano strontium titanate has been examined on cotton fabric under UV irradiation in various concentrations in mixing of nano titania. The amount of loaded nano titania and nano strontium titanate particles on cotton fabrics were investigated using X-ray fluorescence spectrometry (XRF) and crystallinity of coatings by X-ray diffraction spectroscopy (XRD). The treated cotton fabrics, which were stained with two common synthesized dyes, were exposed to 400 W UV radiation for 30 hours and their self-cleaning property was investigated by a reflectance spectrophotometer. Scanning electron microscope (SEM) images show pervasion of nano materials on the surface of the treated cotton. Adding nano strontium titanate to nano titania showed the most promising photocatalytic activity toward dye degradation.     

Novel cationic softener containing MCT reactive dyes for cotton: Simultaneous dyeing and functional finishing

The cationic softeners containing MCT (monochloro-s-triazinyl) reactive dyes were employed on the dyeing of cotton fabrics. The substantivity, exhaustion, and fixation of the dyes were investigated. It was found that these functional dyes could be effectively introduced to cotton fibers to achieve simultaneous coloration and functional finishing effects. All the dyed fabrics exhibited softening efficacy. The dyes offered excellent washing fastness on cotton substrate. Light fastnesses of the dyes on the substrate were poor.     

Properties of anti-UV-finished cotton fabrics cured by blue light irradiation

To decrease the pollution discharge and energy consumption resulting from textile finishing using the conventional pad-dry-cure process, a blue light-curable digital finishing for textile was innovatively proposed. Based on the mechanism of blue light curing technique, a combination of the blue light curing process and anti-UV finishing was established in this study. A blue light-curable anti-UV finishing solution containing oligomers, monomers, photoinitiators, and anti-UV agents was padded onto the surface of the cotton fabrics, and then cured to form a tough film under blue light irradiation. The ultraviolet protection factor (UPF) value of the finished cotton fabrics was 50, the top level of international standards, demonstrating excellent UV resistance. The finished cotton fabrics also showed good rubbing and washing durability, and acceptable handle. The integration of an anti-UV finishing with the blue light curing technique presents some unique advantages in terms of environmental protection and application potential.