Biomass, extracted liquid yields, sugar content or seed yields of biofuel feedstocks as affected by fertilizer

Harvesting products from plants for conversion into renewable resources is increasing in importance. Determination of nutrition requirements for the applicable crops is necessary, especially in regions where the biofuel feedstock crops have not been historically grown. Sunflower (Helianthus annuus L.), two hybrids and one variety; sweet and grain (milo) sorghums (both Sorghum bicolor L.), one variety each, and sweet corn (Zea mays var. rugosa Bonaf.), four cultivars, were provided the recommended and twice the recommended rate of fertilizer. Biomass, expressed liquid volumes and sugar contents of sweet sorghum and sweet corn were determined. Grain yields of milo and sunflower and oil content of sunflower were determined. Sweet corn stalk sugar levels were below what is expected from field corn (maize), and were not affected by fertilizer rate. Sweet sorghum biomass and sugar content were within expected ranges and not affected by fertilizer rate. Milo grain yields were higher with increased fertilizer. Seed yield in Sunflower, which was below expected levels, was inconsistently affected by fertilizer rate, years or varieties. Overall crops year and cultivar/variety had more effect on results than did fertilizer. There does not appear to be a reason to provide fertilizer above recommended rates in production of these crops.     

Effects of planting date on sugar and ethanol yield of sweet sorghum grown in Arizona

Sweet sorghum (Sorghum bicolor (L.) Moench) is an annual crop currently being investigated for biofuel production in the arid southwest United States (U.S.). Sweet sorghum is an ideal candidate because it can be grown under reduced inputs (water, fertilizer) and responds more efficiently to stresses than traditional crops. Many varieties have been bred for high sugar, syrup, and forage production, but much biodiversity still remains to be utilized.Studies performed in 2006 and 2007 found that high biomass and percent juice extracted were the best predictors of potential ethanol yield per area. This investigation was undertaken to determine what effects planting dates have on overall sugar and predicted ethanol yields.Four varieties (Dale, M81E, Theis, and Topper) were planted in April, May, June, and July of 2008. They were harvested at physiological maturity, with dates ranging from August 26 to December 2. Biomass, juice weight, and Brix of the juice were recorded in the field. Samples were analyzed in the laboratory by High Performance Liquid Chromatography (HPLC) for fructose, glucose, and sucrose.Theoretical ethanol yields were calculated based on biomass, juice weight, and percent sugar. These were compared to actual yields obtained from laboratory-scale fermentations of the harvested juice, which ranged from 7.4% to 11.2% (58.1-88.6 g L⁻¹). Since our predictive model uses the maximum conversion rate of sugar to ethanol and this was not reached in the lab, the predicted yields were always higher than the actual yields. However, the model can be a useful tool for estimating ethanol yield per area.Total sugars and predicted ethanol production were influenced by planting date, but the degree of the effects depended on the cultivar planted. Overall a May planting date at this location is preferable due to consistently higher values for the yield components analyzed, and Theis is not recommended due to its high susceptibility to heat. Sweet sorghum juice has been successfully fermented into ethanol, which indicates this crop may be able to play a transitory role in the emerging biofuel market.     

Induction of cellulases and hemicellulases from Neurospora crassa under solid-state cultivation for bioconversion of sorghum bagasse into ethanol

The cellulolytic and hemicellulolytic system from the mesophilic fungus Neurospora crassa was produced under solid-state cultivation (SSC) on wheat straw and wheat bran mixtures. Following optimization of nitrogen source, pH and initial moisture of the growth medium, yields as high as 492.8, 1.08, 26.7, 297.8 and 0.132 (in U g^?1 of carbon source) were obtained for endoglucanase, exoglucanase, β-glucosidase, xylanase and β-xylosidase, respectively. The potential of the multienzyme system was demonstrated for hydrolysis of sorghum bagasse (SB) into fermentable carbohydrates. N. crassa cells were found able to assimilate the majority of the released sugars and generated limited levels of other metabolic products during simultaneous saccharification and fermentation of this valuable substrate into ethanol.     

Bioethanol production from sweet sorghum bagasse by Mucor hiemalis

The present work deals with production of ethanol from sweet sorghum bagasse by a zygomycetes fungus Mucor hiemalis. The bagasse was treated with phosphoric acid and sodium hydroxide, with or without ultrasonication, prior to enzymatic hydrolysis by commercial cellulase and β-glucosidase enzymes. The phosphoric acid pretreatment was performed at 50 °C for 30 min, while the alkali treatment performed with 12% NaOH at 0 °C for 3 h. The pretreatments resulted in improving the subsequent enzymatic hydrolysis to 79-92% of the theoretical yield. The best hydrolysis performance was obtained after pretreatment by NaOH assisted with ultrasonication. The fungus showed promising results in fermentation of the hydrolyzates. In the best case, the hydrolyzate of NaOH-ultrasound pretreated bagasse followed by 24 h fermentation resulted in about 81% of the corresponding theoretical ethanol yield. Furthermore, the highest volumetric ethanol productivity was observed in the hydrolyzates of NaOH pretreated bagasse, especially after ultrasonication in pretreatment stage.     

甜高粱茎秆糖分及发酵制取乙醇研究进展

甜高粱作为能源植物主要是利用其茎秆中的糖分制取乙醇.对甜高粱茎秆糖分积累以及利用糖分发酵制取燃料乙醇两个方面的研究进行了综述,同时对如何进一步提高甜高粱的产量和糖分含量进行了探讨.     

Guayule as a feedstock for lignocellulosic biorefineries using ammonia fiber expansion (AFEX) pretreatment

Natural rubber latex extraction from guayule leaves behind greater than 90% (by weight) of agricultural residue as a feedstock suitable for conversion to biofuels via a thermochemical or biochemical route. Untreated guayule shrub and bagasse (after latex extraction) has shown to be very recalcitrant to enzymatic hydrolysis, necessitating application of a chemical pretreatment to enhance cellulase accessibility. The objective of this work was to carry out detailed compositional analysis, ammonia fiber expansion (AFEX¹) pretreatment, enzymatic hydrolysis and ethanol fermentation for various guayule-derived biomass fractions. Plant feedstocks tested were derived from two sources; (a) a mature 2007 AZ-2 whole guayule shrub plant obtained from USDA/ARS² research fields, and (b) the guayule latex-extracted commercial grade bagasse (62505) from Yulex Corporation. Compositional analysis and enzymatic hydrolysis were carried out using standard NREL³ protocols (www.nrel.gov/biomass/analytical_procedures.html). AFEX pretreatment was carried out using concentrated ammonium hydroxide at elevated temperatures for desired residence times in a pressurized reactor. Yeast fermentations on biomass hydrolyzates were carried out micro-aerobically using Saccharomyces cerevisiae (424A strain) in shake flasks.AFEX pretreatment was found to substantially improve overall enzymatic digestibility by 4-20 fold for both untreated guayule shrub and latex-extracted bagasse. Maximum glucan and xylan conversion achieved for the latex-extracted bagasse was 40% and 50%, respectively. The yeast was readily able to ferment both glucose and xylose to ethanol from the guayule bagasse hydrolyzate with or without external nutrient supplementation (i.e., yeast extract and tryptone). Our results highlight the possible utilization of guayule as a feedstock for lignocellulosic refineries co-producing natural rubber latex and biofuels. However, further process improvements (e.g., lignin/resin extraction and cellulose decrystallization using a modified AFEX process) are necessary to increase the effectiveness of ammonia-based pretreatments for further enhancing enzymatic digestibility of guayule-derived hardwood biomass.     

Application of very high gravity technology to the cofermentation of sweet stem sorghum juice and sorghum grain

Ethanol production from mixtures of sweet stem sorghum juice and sorghum grain was investigated under normal and very high gravity (VHG) fermentation conditions. Fermentation was carried out using Saccharomyces cerevisiae yeast strain N96 at 30°C. For VHG fermentation, sucrose was added to the sweet sorghum juice to obtain a concentration of 34 g per 100 ml of dissolved solids. Fermentation was carried out for 96 h using malted and unmalted milled sorghum grain from sorghum cultivars DC-75 and SV-2. Under VHG conditions, maximum ethanol levels were about 16.8% (v/v) and 11% (v/v) for media containing malted and unmalted milled sorghum grain, respectively. Although fermentation did not occur to completion, levels of ethanol obtained under VHG conditions were three times higher than the levels obtained under normal fermentation conditions. Under VHG conditions, about 8 g/100 ml of dissolved solids remained in the fermentation media after ethanol production had ceased while under normal fermentation conditions, about 4 g/100 ml of dissolved solids remained unused in the fermentation media. There was an initial decline in free amino nitrogen (FAN) levels up to 34 h followed by an increase up to 96 h under VHG fermentation conditions. Levels of assayable proanthocyanidins (PAs) from sorghum cultivar DC-75 were reduced during fermentation.     

Differences in the functionality and characterization of kafirins extracted from decorticated sorghum flour or gluten meal treated with protease

Kafirins have been extracted from several types of sorghums due to their potential use for production of gluten-free products. Nevertheless, the extraction of these proteins from wet-milled sorghum gluten meal (SGM) has not yet been explored. In this study, we investigated the differences in composition, color, molecular structures, functionality and in vitro protein digestibility of kafirin extracts obtained from dry-milled flour or SGM obtained from decorticated white sorghum treated with and without endopeptidic protease. Kafirins were extracted using aqueous ethanol and metabisulfite. Kafirin extracts from SGM presented higher protein purity (95% vs 86%), lower fat content (0.7% vs 2.0%), in vitro protein digestibility (89% vs 85%), and better water holding (2.8 vs 1.9 g/g) and fat absorption capacities (2.4 vs 1.6 g/g) compared to extracts from ground decorticated sorghum. Color was not affected by treatments. SDS-PAGE showed differences in the low molecular weight patterns of kafirin extracts obtained from SGM whereas FTIR analyses showed reduction of α-helical and β-turn percentages and β-sheet increment after extraction. The proposed protease treatment increased free amino nitrogen and emulsifying index of kafirins, but did not affect other functional properties. Thus, SGM represents a potential new feedstock for the extraction of food-grade kafirins.     

Ethanol production from supercritical-fluid-extrusion cooked sorghum

Sorghum (Sorghum bicolor (L.) Moench) is a starch-rich grain similar to maize (Zea mays L.), but sorghum has been underutilized for biobased products and bioenergy. This study was designed to investigate the effects of supercritical-fluid-extrusion (SCFX) of sorghum on ethanol production. Morphology, chemical composition, and thermal properties of extruded sorghum were characterized. Analysis of extruded sorghum showed increased measurable starch content, free sugar content, and high levels of gelatinized starch. SCFX cooked and non-extruded sorghum were further liquefied, saccharified, and fermented to ethanol by using Saccharomyces cervisiae. The ethanol yield increased as sorghum concentration increased from 20 to 40% for both extruded and non-extruded sorghum. Ethanol yields from SCFX cooked sorghum were significantly greater than that from non-extruded sorghum (>5%).     

甜高粱在我国绿色能源中的地位

甜高粱作为一种绿色能源,在生产燃料乙醇方面,是竞争力最强的作物。种植甜高粱具有生物量高,抗逆性强、适应性广,栽培历史悠久、优良品种选育居世界领先地位,粮糖双收,经济效益及综合利用率高等优势。     

Integrated utilisation of green biomass in the green biorefinery

Grass, clover and alfalfa are used for production of fodder pellets. In the green crop drying factories in the northern countries the drying is combined with pressing of the green crops resulting in production of large volumes of plant juices, green and brown juice. In order to get rid of these enormous amounts of plant juice, representing an environmental threat, it is our aim to convert the simple drying industry to a whole crop utilisation factory, a green biorefinery, where the plant juice can be used as raw material in a fermentation process. As the plant juice is very unstable, it has been necessary to develop a method for both conservation and utilisation of the juice. The plant juice is converted to a nice universal fermentation medium by lactic acid bacteria. A number of lactic acid producing strains have been tested. Among the most productive strains, Lactobacillus paracasei ssp. paracasei P4155 is found to be the most effective in utilising fructans and citric acid. Most carbohydrates and organic acids in the juice can be converted to lactic acid by two homofermentative lactobacilli. The highest lactic acid yield and productivity is reached when using not-heat sterilised brown or green juice as the fermentation medium. The amount of free amino acids in the juice is increased and the content of vitamins and other important growth factors kept unspoiled by the lactic acid fermentation. The fermented juice can be stored as it is or evaporated to a concentrated form and used in fermentation industries for production of amino acids, organic acids, enzymes etc.     

Comparison of sorghum and maize raw distillates: Factors affecting ethanol efficiency and volatile by-product profile

The potential of sorghum grain in the production of bioethanol was determined in comparison to maize and as an alternative to it. The effects of the raw materials, the raw material cultivars, and the fermentation process on ethanol efficiency and volatile compound profile of the raw distillates were investigated. The ethanol yield proved to be strongly determined by the variety of the raw material and by the fermentation method. The SSF method with a weight to water ratio of 1:4 proved to be the most effective for ethanol production in the case of both maize and sorghum. The highest ethanol yield at 86.94% of the theoretical value, was obtained from maize; the value from sorghum was 80.15%. The fermentation method, though not the grain cultivar, had a significant effect on the volatile compound profile of the raw distillates. The raw distillates obtained using the SSF method at a ground grain to water ratio of 1:4 had the lowest concentration of esters and aldehydes. The average content of volatile compounds in the sorghum distillates was lower than in the maize distillates. This study emphasizes the great potential of sorghum, a maize alternative, as an energy plant in the distillery.     

The minimal enzyme cocktail concept for biomass processing

Efficient generation of a fermentable hydrolysate is a primary necessity in the utilization of fibrous plant biomass as a feedstock in bioethanol processes. Enzyme catalyzed hydrolysis of cellulose and heteroxylans in biomass feedstocks each require multiple enzyme activities to achieve degradation to fermentable monosaccharides. The minimal enzyme cocktail concept concerns identification of the minimal number, the minimal levels, and the optimal combination of the best performing key monoactive enzymatic activities to meet this requirement. Two major hypotheses lie behind this concept: 1. That the native multi-component profiles of crude “wild type” cellulolytic and/or xylan degrading enzyme preparations are not optimal for degradation of cellulose in pre-treated lignocellulosic biomass nor for degradation of heteroxylans in hemicellulose-rich product streams; 2. That it is possible to replace crude multienzyme preparations with designed combinations of the minimal number of required enzyme activities for biomass processing. This paper outlines the current strategies employed and the stage of development of minimal enzyme cocktails for enzymatic hydrolysis of cellulose and arabino-xylan in complex, genuine biomass substrates. The available data demonstrate the feasibility of the concept and illustrate the potential efficacy improvements obtainable by use of designed minimal enzyme cocktails for pre-treated lignocellulosic and hemicellulose-rich biomass substrates.     

纤维质生产燃料乙醇产业化研究进展

利用纤维素生物质资源生产燃料乙醇是纤维素类物质工业转化的一个重要方面。本文对国内外纤维燃料乙醇生产中的重要工艺。如原料预处理、纤维素水解、五碳糖与六碳糖发酵等研究情况进行了综述。并对国内外产业化情况进行了介绍。     

纤维质生产燃料乙醇产业化研究进展

利用纤维素生物质资源生产燃料乙醇是纤维素类物质工业转化的一个重要方面。本文对国内外纤维燃料乙醇生产中的重要工艺,如原料预处理、纤维素水解、五碳糖与六碳糖发酵等研究情况进行了综述,并对国内外产业化情况进行了介绍。     

Sweet sorghum productivity for biofuels under increased soil salinity and reduced irrigation

Sweet sorghum (Sorghum bicolor (L.) Moench.) is a drought-tolerant crop with high resistance to saline-alkaline soils, and sweet sorghum may serve as an alternative summer crop for biofuel production in areas where irrigation water is limited. A two-year study was conducted in Northern Greece to assess the productivity (biomass, juice, total sugar and theoretical ethanol yields) of four sweet sorghum cultivars (Sugar graze, M-81E, Urja and Topper-76-6), one grain sorghum cultivar (KN-300) and one grass sorghum cultivar (Susu) grown in intermediate (3.2 dS m⁻¹) or in high (6.9 dS m⁻¹) soil salinity with either low (120 mm) or intermediate (210 mm) irrigation water supply (supplemented with 142–261 mm of rainfall during growth). The soil salinity and irrigation water supply effects on the sorghum chlorophyll content index, photosystem II quantum yield, stomatal conductance and leaf K/Na ratio were also determined. The sorghum emergence averaged 75,083 plants ha⁻¹ and 59,917 plants ha⁻¹ in a soil salinity of 3.2 dS m⁻¹ and 6.9 dS m⁻¹, respectively. The most affected cultivar, as averaged across the two soil salinity levels, was the Susu grass sorghum emerging at 53,250 plants ha⁻¹, followed by the Topper-76-6 sweet sorghum emerging at 61,250 plants ha⁻¹. The leaf K/Na ratio decreased with decreasing irrigation water supply, in most cases, but it was not significantly affected by soil salinity. The dry biomass, juice and total sugar yields of sorghum that received 210 mm of irrigation water was 49–88% greater than the yields of sorghum that received the 120 mm of irrigation water. Sorghum plants grown in a soil salinity of 3.2 dS m⁻¹ produced 42–58% greater dry biomass, juice and total sugar yields than the yields of sorghum plants grown in a soil salinity of 6.9 dS m⁻¹. The greatest theoretical ethanol yield was produced by sweet sorghum plants grown in a soil salinity of 3.2 dS m⁻¹ with 210 mm of irrigation water (6130 L ha⁻¹, as averaged across cultivar), and the Urja and Sugar graze cultivars produced the most ethanol (7620 L ha⁻¹ and 6528 L ha⁻¹, respectively). Conclusively, sweet sorghum provided sufficient juice, total sugar and ethanol yields in fields with a soil salinity of 3.2 dS m⁻¹, even if the plants received 50–75% of the irrigation water typically applied to sorghum.     

Valorization of Sargassum muticum Biomass According to the Biorefinery Concept

The biorefinery concept integrates processes and technologies for an efficient biomass conversion using all components of a feedstock. Sargassum muticum is an invasive brown algae which could be regarded as a renewable resource susceptible of individual valorization of the constituent fractions into high added-value compounds. Microwave drying technology can be proposed before conventional ethanol extraction of algal biomass, and supercritical fluid extraction with CO₂ was useful to extract fucoxanthin and for the fractionation of crude ethanol extracts. Hydrothermal processing is proposed to fractionate the algal biomass and to solubilize the fucoidan and phlorotannin fractions. Membrane technology was proposed to concentrate these fractions and obtain salt- and arsenic-free saccharidic fractions. Based on these technologies, this study presents a multipurpose process to obtain six different products with potential applications for nutraceutical, cosmetic and pharmaceutical industries.     

Biological pretreatment of sugar cane bagasse for the production of cellulases and xylanases by Penicillium echinulatum

In this study, sugar cane bagasse was pretreated with the white rot fungus Pleurotus sajor-caju PS 2001, and this biomass was subsequently used in the production of cellulases and xylanases by the fungus Penicillium echinulatum. Despite the environmental advantages offered by this type of pretreatment, the enzymatic activity obtained with biologically pretreated sugar cane bagasse (PSCB) was lower than that of the control treatments, which were carried out with untreated sugar cane bagasse (SCB) and cellulose. For medium supplemented with PSCB, the average peak activities obtained were 0.13, 1.0, 0.18, and 0.33 U ml^?1 for FPA, endoglucanase, β-glucosidases, and xylanases, respectively. For the cellulose, control values of 0.52, 1.20, 0.20, and 1.46 U ml^?1, and SCB values of 0.95, 1.60, 0.21, and 1.49 U ml^?1 were obtained, respectively. Although the enzymatic activities of the culture with biologically pretreated sugar cane bagasse were lower than the cultures carried out with untreated sugar cane bagasse, it should be noted that production of enzymes of the cellulase and hemicellulase complex after production of the mushrooms is another way to add value to this agricultural residue.     

Optimization of ethanol production by Saccharomyces cerevisiae UFPEDA 1238 in simultaneous saccharification and fermentation of delignified sugarcane bagasse

Ethanol production by Saccharomyces cerevisiae UFPEDA1238 was performed in simultaneous saccharification and fermentation of delignified sugarcane bagasse. Temperature (32 °C, 37 °C), agitation (80; 100 rpm), enzymatic load (20 FPU/g cellulose and 10%, v/v β-glucosidase or 10 FPU/g cellulose and 5% β-glucosidase) and composition of culture medium were evaluated. Ethanol concentration, enzymatic convertibility of cellulose and volumetric productivity were higher than 25 g/L, 72% and 0.70 g/L h, respectively, after 30 h, when the culture medium 1 and 20 FPU/g cellulose/10%, v/v β-glucosidase or the culture medium 2 and 10 FPU/g cellulose/5% β-glucosidase were used in SSF at 37 °C and 80 rpm. In the SSF with culture medium 2 (supplemented with ammonium, phosphate, potassium and magnesium), 150 L ethanol/t bagasse was achieved, with minimum enzyme loading (10 FPU/g cellulose and 5%, v/v β-glucosidase) for 8%, w/v of solids, which is often an important requirement to provide cost-efficient second generation ethanol processes.     

Changes in juice quality and sugarcane yield with recurrent selection for sucrose

Sugarcane (Saccharum spp. hybrids) breeding programs in Louisiana have made improving sucrose content a top priority because a short growing season limits cane yield. Using a recurrent selection strategy, the cultivars with the highest sucrose content are crossed, and a new generation of cultivars is selected from the progeny. This study was designed to determine how selection primarily for sucrose content has modified physiological characters, and impacted sucrose content and yield. Five cultivars were randomly selected from each of seven generations of recurrent selection in Louisiana and planted in two experiments. The plant and first stubble crops were harvested late in the harvest season from each experiment. Cane yield and juice quality were determined. Cultivars from the last three generations were superior to cultivars from the first three generations for Brix % cane, sucrose % cane, purity, theoretically recoverable sugar (TRS), cane yield and sugar yield. Fiber % cane was not different among the generations. Selection primarily for sucrose has increased Brix % cane from 14% to 16%, sucrose % cane from 12% to 14%, purity from 82.5% to 87.3%, and TRS from 98 to 122 kg Mg⁻¹. A plateau in juice quality and sucrose yield in the last three generations may indicate that: (1) Louisiana's short growing season may restrict sucrose accumulation; (2) the genetic potential for late season juice quality has been reached with currently available germplasm; or (3) the inclusion of lower juice quality Saccharum spontaneum germplasm into the breeding program in order to increase disease tolerance, cold tolerance, and ratooning ability has diluted the effect of recurrent selection for sucrose.