Fabrication of electromagnetic shielding polyester fabrics with carboxymethyl chitosan-palladium complexes activation

Electromagnetic shielding polyester fabrics were prepared using carboxymethyl chitosan-palladium (CMCS-Pd) complexes as activation solution, followed by electroless nickel plating. CMCS-Pd complexes were prepared by the complexing adsorption between CMCS and Pd²⁺. The effects of reaction time and pH value on the adsorption of Pd²⁺ by CMCS were discussed. The maximum adsorption capacity was calculated as 4.27 mmol/g. CMCS-Pd complexes were characterized by ultraviolet (UV) spectrophotometer and Fourier transform-infrared (FTIR) spectroscopy. The induction time of electroless plating decreased gradually with the increase of Pd²⁺ concentration. The lowest surface resistance 125 mΩ/sq of the treated polyester fabric was obtained when Pd²⁺ concentration in CMCS-Pd complex was 1.5 g/l. The prepared polyester fabrics had excellent electromagnetic shielding effectiveness (SE) of 40–60 dB. The treated polyester fabrics were also characterized by scanning electron microscopy (SEM). Results showed that CMCS-Pd was effective to form an active catalyzed layer on polyester substrate and the 1.5 g/l Pd²⁺ was sufficient to initiate electroless nickel plating reaction. The CMCS-Pd complex activation and electroless nickel plating treatment caused small changes in the polyester fabrics’ tensile strength and air permeability.     

Comparative Performance of Copper and Silver Coated Stretchable Fabrics

The present work described the development of multifunctional, electrically conductive and durable fabrics by coating of silver and copper particles using a dipping-drying method. The particles were directly grown on fabric structure to form electrically conductive fibers. Particles were found to fill the spaces between the microfibers, and were stacked together to form networks with high electrical conductivity. The electrically conductive fabrics showed low resistance with high stretch ability. The utility of conductive fabrics was analyzed for electromagnetic shielding ability over frequency range of 30 MHz to 1.5 GHz. The EMI shielding was found to increase with increase in concentration of copper and silver particles. Furthermore, the heating performance of the copper and silver coated fabric was studied through measuring the change in temperature at the surface of the fabric while applying a voltage difference across the fabric. The maximum temperature (119°C for silver and 112°C for copper) were obtained when the applied voltage was 10 V. Moreover, the role of deposited particles on antibacterial properties was examined against pathogenic bacteria such as Staphylococcus aureus and Escherichia coli. At the end, the durability of coated fabrics was examined against several washing cycles. The fabrics showed good retention of the particles, proved by small loss in the conductivity of the material after washing.     

Application of PU-sealing into Cu/Ni electroless plated polyester fabrics for e-textiles

Electroless metal plated fabrics are favorable to be used as e-textiles due to the excellent conductivity and peculiar properties of textiles such as flexibility. But, the electrical durability is not enough to be used as e-textiles. Therefore, we applied polyurethane(PU)-sealing (single-sealing vs. double-sealing) onto the electroless metal plated polyester fabrics (Ripstop vs. Mesh) to reinforce the electrical durability. We investigated the changes of electrical properties of the PU-sealed metal plated fabrics after laundering by a multi-meter, examined the surface changes using scanning electron microscope, and checked the metal existence using energy dispersive X-ray spectroscopy. And, we finally proved the possibility of the fabric strips as transmission lines by alternating conventional earphone lines. PU double-sealing showed higher performance on Ripstop polyester fabrics even after being laundered 10 times, which was almost the same as Cu-based typical conductive lines did.     

Copper metallization of poly(ethylene terephthalate) fabrics via intermediate polyaniline layers

Poly(ethylene terephthalate) fabrics were metallized through electroless plating of copper. The copper plating was performed on palladium-decorated polyaniline surfaces, and polyaniline was present as an intermediate layer on fabrics to facilitate palladium formation. Different oxidation states of polyaniline were tested in their efficacy in Pd (II) reduction and subsequent Cu plating. X-ray photoelectron spectroscopy was used to monitor the surface changes along the metallization procedure, and surface resistance was measure to probe the electrical properties of the metallized fabrics.     

Effect of polyester fabric through electroless Ni-P plating

Process for electroless nickel-phosphorous (Ni-P) plating has been investigated as a metallizing treatment technology on polyester fabric. The microstructure and mechanical performance of Ni-P-plated polyester fabric are investigated in this study. Surface modifications of Ni-P-plated polyester fiber were studied by scanning electron microscopy (SEM), energy dispersive X-ray spectroscopy (EDX) and X-ray diffraction (XRD). The changes in weight and thickness of the Ni-P-plated polyester fabric were determined through direct measurements. Systematic investigations, including bending rigidity, tearing strength, tensile strength, elongation at break, air permeability, wettability and absorbency, and anti-static property were conducted on untreated and metallized polyester fabrics. A thorough discussion and quantitative report were made on the specific performance of the Ni-P-plated polyester fabric.     

Optimization of electroless nickel plating on polyester fabric

Electrical conductivity is an important property of electroless nickel plated fabric. The optimized electroless nickel plating method can provide useful information for textile industries to obtain optimum surface resistance and stable plating. In this study, a screening experiment with factorial design and response surface method (RSM) with central composite design (CCD) was used to optimize the electroless nickel plating on polyester fabric. A two-level full factorial design (FFD) was used to determine the effects of five factors, i.e. the concentrations of nickel sulfate, sodium hypophosphite and sodium citrate, pH and temperature of the plating solution on surface resistance of the electroless nickel plated fabric. It is found that the nickel sulfate concentration and temperature of the plating solution are the most significant variables affecting the surface resistance of electroless nickel plated fabric. The optimum operating condition is finally obtained by using a desirability function. The test for reliability for predicting response surface equations shows that these equations give an excellent fitting to the observed values. In addition, the deposit composition, surface morphology, crystal structure and electromagnetic interference (EMI) shielding effectiveness (SE) were studied. The EMI SE of the nickel plated polyester fabric obtained under the optimal condition is about 60 dB at the frequency ranging from 2 to 18 GHz.     

Characteristics of silver-plated silk fabric with plasma pre-treatment

Plasma gases of oxygen and argon were employed for pre-treating silk fabric before conducting electroless silver plating in this study. The effect of plasma pre-treatment with oxygen and argon gases on the electroless silver-plated silk fabric was investigated. Based on the observation of micro-structure using SEM, it was found that there was an increase in the amount of silver particles deposited on the silk fibre surface after plasma pre-treatment. The functional properties of plasmainduced electroless silver-plated silk fabrics were also evaluated. The increase in weight of the silver-plated silk after plasma pre-treatment was determined. When compared, the oxygen plasma treatment could improve the effect of silver plating on the silk fabric. Additionally, anti-static, anti-bacterial, UV protection and water-repellent properties of the silver-plated silk fabric were determined in this study.     

Processing and characterization of nickel-plated PBO fiber with improved interfacial properties

A new application of conventional electroless nickel plating to improve the interfacial properties of PBO fibers was reported. The relationship between surface morphology and interfacial properties of nickel-plated PBO fiber was explored. The continuous nickel coating consisted of nickel and phosphorus elements determined by Energy dispersive spectrometer (EDS) and transmission electron microscope (TEM), exhibiting high adhesive durability. The influence of bath temperature and plating time on the crystal structure, microstructure and mechanical properties of nickel-plated PBO fibers was systematically investigated. X-ray diffractometer (XRD) results revealed that the crystal structure among nickel-plated PBO fibers did not show differences. Scanning electron microscope (SEM) and Atomic force microscope (AFM) images showed that the process parameters had a great influence on surface morphology and roughness of nickel-plated PBO fibers, which could directly affect the interfacial properties of nickel-plated PBO fibers. Single fiber pull-out testing results indicated that the interfacial shear strength (IFSS) of PBO fibers after electroless nickel plating had a significant improvement, which reached maximum at 85 °C for 20 min. Single fiber tensile strength of nickel-plated PBO fibers was slightly lower than that of untreated one. Thermo gravimetric analysis (TGA) indicated that nickel-plated PBO fiber had excellent thermal stability.     

Evaluation of the Electromagnetic Shielding Effectiveness of Carbon-Based Screen Printed Polyester Fabrics

Electromagnetic shielding has a very emerging role in the textile applications. Screen-printing is a well-known, easy and cost effective process for textile printing. In this study, carbon black and graphite particles were used to impart electromagnetic shielding property to polyester fabric by screen printing technique. To this aim, printing pastes containing carbon materials were prepared with different binder concentrations. The electrical resistance, surface morphology, color coordinates and washing fastness properties of screen printed polyester fabrics were investigated. The washing durability of electromagnetic shielding effectiveness of carbon based printed fabrics as a function of binder concentration have also been studied. Electromagnetic shielding effectiveness was evaluated in the frequency ranges between 15-3000 MHz. The results showed that the electromagnetic shielding properties of fabric were affected by increased binder concentration. The most durable electromagnetic shielding effectiveness after washing process was obtained at highest binder concentration. The surface morphologies and color difference values of printed fabrics after washing process also provided a positive contribution.     

Microstructure and properties of Ni-Fe3O4 composite plated polyester fabric

In this study, electroless Ni-Fe₃O₄ composite plating on polyester fabric modified with 3-aminopropyltrimethoxysilane (APTMS) was investigated under ultrasonic irradiation. Effects of deposit weight on microstructure and properties of Ni-Fe₃O₄ composite coating were studied. Surface morphology, chemical composition and state, crystal structure of the electroless Ni-Fe₃O₄ composite plated polyester fabric were characterized by SEM, EDX, XPS and XRD. Magnetic properties, electrical resistivity and electromagnetic interference (EMI) shielding effectiveness (SE) of Ni-Fe₃O₄ plated polyester fabric were also evaluated. The presence of co-deposition of Fe₃O₄ in Ni coating on the polyester fabric is demonstrated by an XPS analysis. At a higher deposit weight, there is an increase in particle size and saturation magnetization, and a decrease in electrical resistivity with respect to the rise of deposit weight, respectively. As the Ni-Fe₃O₄ weight on the treated fabric is 32.90 g/m², the EMI SE of the Ni-Fe₃O₄ plated polyester fabric arrives 15–20 dB at frequencies that range from 8 to 18 GHz. The results indicate the Ni-Fe₃O₄ plated polyester fabrics are used as super-paramagnetic, conductive and EMI shielding materials.     

Enhanced Electromagnetic Interference Shielding Effects of Cobalt-Nickel Polyalloy Coated Fabrics with Assistance of Rare Earth Elements

Co-Ni-P coatings were prepared on ramie fabric by electroless plating with addition of rare earth (RE: Ce, Pr, and Nd). The proposed ultra-low-cost and easy-operated electroless plating method involved successive steps, namely, alkali mercerization, malic acid modification, Co nanoparticles activation, and Co-Ni-P deposition. FT-IR and XPS measurements were utilized to verify the functions of modification and activation procedures. Refined effects of Ce, Pr, and Nd on the structures and morphologies of resulting Co-Ni-P coatings were demonstrated by XRD and FE-SEM measurements. Moreover, by adding tiny dose of RE into the one-pot plating solution, electroless deposition rates were substantially accelerated in all cases. With regard to the resulting fabric-based Co-Ni-P coatings obtained in the presence of RE, not only mechanical durability but also chemical stability were improved. All Co-Ni-P coated fabrics displayed admirable electromagnetic properties and high electromagnetic interference (EMI) shielding effectiveness (SE). Owing to the benefits from RE, EMI SE values of Co-Ni-P shielding fabrics were enhanced with increment of 3-11 dB ranging from 30 to 6000 MHz. Significantly, Co-Ni-P-Nd coated fabric with uniform surface morphology and outstanding corrosion resistance possessed the highest EMI SE of 42.27-66.76 dB.     

Investigation on air permeability of finished stretch plain knitted fabrics. I. Predicting air permeability using artificial neural networks

Air permeability is one of the most important utility properties of textile materials as it influences air flow through textile material. Air permeability plays a significant role in well-being due to its influence on physiological comfort. The air permeability of textile materials depends on their porosity. There are a lot of structural properties of textile materials also operating parameters (knitting+finishing) influencing air permeability and there are also statistically significant interactions between the main factors influencing the air permeability of knitted fabrics made from pure yarn cotton (cellulose) and viscose (regenerated cellulose) fibers and plated knitted with elasthane (Lycra) fibers. Two types of artificial neural networks (ANNs) model have been set up before modeling procedure by utilizing multilayer feed forward neural networks, which take into account the generality and the specificity of the product families respectively. A virtual leave one out approach dealing with over fitting phenomenon and allowing the selection of the optimal neural network architecture was used. Moreover this study exhibited that air permeability could be predicted with high accuracy for stretch plain knitted fabrics treated with different finishing processes. Within the framework of the work presented, ANNs were applied to help industry to adjust the operating parameter before the actual manufacturing to reach the desired air permeability and satisfy their consumers.     

Effect of carbon black nanoparticles on reflective behavior of printed cotton/nylon fabrics in visible/near infrared regions

Tuning the level of visible and near infrared (NIR) reflectance of textile surfaces is crucial for making them undetected in each environment. In this regard, samples of cotton/nylon fabrics were printed using a mixture of some special pigments and carbon black (CB) nanoparticles to produce brown, olive green and khaki shades which are present in concealment patterns of textiles employed in deserts. The effect of CB nanoparticles on Vis/NIR reflectance, air permeability, perspiration, light, wash fastnesses, and colorimetric values of each printed sample were evaluated. The presence of CB nanoparticles in printing formulations was found to cause significant decline in Near Infrared (NIR) reflectance of samples. The results showed that air permeability of samples printed containing CB nanoparticles are higher than samples printed with no CB particles. Absorbing phenomenon imposed by CB nanoparticles was fast against washing and perspiration, although printed samples indicated high to moderate light fastness. Furthermore, detectable change in visible appearance of the printed patterns was the main point of concern even at concentrations as low as 0.05 g/kg CB in printing formulation.     

Development of superhydrophobic polyester fabrics using alkaline hydrolysis and coating with fluorinated polymers

Alkaline hydrolysis is one of the most classic fiber finishing methods, however, its potential as tuning surface superhydrophobicity in mass scale has not been studied much. In this research, fine roughness was formed on the polyester fiber surfaces by alkaline hydrolysis at room temperature and fluorinated polymer mixtures were further coated. The developed superhydrophobic fabrics were evaluated in terms of structural changes, mechanical properties, surface hydrophobicity, and permeability for practical applications. As alkaline hydrolysis treatment time increased, surface roughness was increased as a lot of nano-craters were generated with the decrease of fabrics weight and tensile strength as well. As air pockets formed through nano-craters on the fiber surfaces, static contact angle increased, and shedding angle tended to decrease. In this study, the sample treated with alkaline hydrolysis for 20 minutes showed the highest static contact angle of 167.8±1.3° and lowest shedding angle of 4.4±2.3°. Considering tensile strength loss, however, the 15-minute alkaline hydrolyzed fabrics which showed static contact angle of 162.2±2.7° and shedding angle of 8.8±0.2° was selected as the optimal condition for practical application. The newly developed superhydrophobic fabrics were found to have higher water vapor and air permeability than those of untreated samples. At the same time, fluoropolymer coating played a certain role for tensile strength and water vapor permeability demonstrating the importance of understanding and designing proper fluorinated-compound treatment processes.     

The enhanced electrical conductivity of cotton fabrics via polymeric nanocomposites

Enhanced electrical conductivity of cotton fabrics coated with polyaniline (PANI) and PANI/carbon coated Fe (Fe@C) and carbon coated Co (Co@C) metal nanoparticles (NPs) composites were investigated. PANI/metal nanoparticle (NP) composites were fabricated with a surface initialized polymerization method and silanization helped with chemical bonding to cotton. The volume resistivity of the samples and structural characterizations were assessed by relevant methods. The results showed that enhanced electrical conductivity, thermal stability and magnetization were obtained via polymeric nanocomposites (PNC) and all these findings revealed that PANI/metal NP PNC coated cotton fabrics would exhibit good level electromagnetic shielding performance as a function of combined electrical conductivity and magnetization which is the objective of our future studies.     

The effect of carbon black nanoparticles on some properties of air plasma printed cotton/polyamide 6 fabrics

In this study, cotton/nylon blended fabrics were treated with atmospheric air plasma at various times (30–60 s) and were subsequently printed with pastes containing carbon black nanoparticles. Properties of plasma treated fabrics such as visible-near infrared (Vis-NIR) reflectance, water contact angle, air permeability, and color fastness were measured. It was shown that increasing plasma treatment time decreases reflection level of treated fabrics in Vis-NIR region. Plasma treatment also enhanced the hydrophobicity of cotton/nylon fabrics observed by an increase in water contact angle. Plasma treated samples for 60 s demonstrated lower air permeability than those treated for 30 s. Furthermore, printed samples possessed acceptable levels of fastness against washing, light and crocking.     

Improving thermal conductivity of cotton fabrics using composite coatings containing graphene, multiwall carbon nanotube or boron nitride fine particles

Graphene, multi-wall carbon nanotube (MWCNT) and fine boron nitride (BN) particles were separately applied with a resin onto a cotton fabric, and the effect of the thin composite coatings on the thermal conductive property, air permeability, wettability and color appearance of the cotton fabric was examined. The existence of the fillers within the coating layer increased the thermal conductivity of the coated cotton fabric. At the same coating content, the increase in fabric thermal conductivity was in the order of graphene > BN > MWCNT, ranging from 132 % to 842 % (based on pure cotton fabric). The coating led to 73 %, 69 % and 64 % reduction in air permeability when it respectively contained 50.0 wt% graphene, BN and MWCNTs. The graphene and MWCNT treated fabrics had a black appearance, but the coating had almost no influence on the fabric hydrophilicity. The BN coating made cotton fabric surface hydrophobic, with little change in fabric color.     

Electrically conductive and hydrophobic cotton fabrics by polypyrrole-oleic acid coating

Hydrophobic polypyrrole-coated fabrics with improved electrical conductivity were produced embedding oleic acid as counter-ion. Hydrophobisation of polypyrrole was carried out by means of an ion exchange process after deposition of polypyrrole on cotton fabrics. The fabrics coated with oleic acid-doped polypyrrole showed contact angle of 111°, drop absorption time of 7 minutes and high water repellence, while electrical conductivity increased of ～2 times and heat generation improved, too. Moreover, oleic acid demonstrated a great stability as counter-ion in polypyrrole matrix being present also after washing.     

Comparison between oxygen and nitrogen plasma treatment on adhesion properties and antibacterial activity of metal coated polypropylene fabrics

In this paper, an attempt was made to apply low temperature plasma treatment to improve the adhesion property of polypropylene fabrics. Oxygen and nitrogen plasmas were used for pre-functionalization of polypropylene fabrics. Then treated and untreated samples were coated with copper using direct current magnetron sputtering for 10 minutes. And the effect of oxygen and nitrogen pre-functionalization on adhesion properties between copper particles and polypropylene surface were studied. The textile properties of treated and untreated samples were evaluated by different standard testing methods in terms of both physical and chemical performances. The morphology changes of fabrics after plasma treatment were characterized by scanning electron microscopy. Fourier transform infrared spectroscopy analyses revealed chemical surface modifications occurring after the plasma treatments. Experimental results of the adhesion properties and surface properties are presented for the metal coated-polypropylene samples before and after low pressure plasma treatment, and results are compared. The adhesion properties of the activated samples are determined by abrasion and rubbing tests. The antibacterial counting test was used for determination of antibacterial efficiency of both treated and untreated samples, and durability of antibacterial properties was compared. The adhesion improvement has been related to the formation of different functional groups and changes in the topology of the surface.     

Effects of deposition parameters of electroless copper plating on polyester fabric

Properties of electroless copper-plated polyester fabric mainly depend on the plating bath constituents/conditions. The nickel serves to catalyze the copper deposition when hypophosphite is used as a reducing agent. In this study, the effects of deposition parameters including additive NiSO₄ concentration and pH on microstructure and properties of the electroless copper plating on polyester fabric using hypophosphite as a reducing agent were investigated. The results show that at a higher NiSO₄ concentration, the copper content present in the coating decreases whereas the nickel content increases slightly. On the other hand, the copper content present in the coating increases, whereas the nickel content and phosphorus decreases with respect to the rise of pH. The morphology of the copper deposits show that the particle size increase with respect to the rise of NiSO₄ concentration and pH. The XRD patterns indicate that the copper-plated polyester fabrics are crystalline. In addition, there is a decrease in the surface resistance and an increase in the electromagnetic interference (EMI) shielding effectiveness (SE) with respect to the rise of Ni²⁺ concentration and pH of the solution as a result of gaining a greater weight in the deposits. The results suggest that the copper-plated polyester fabrics have a great potential application as an EMI shielding material.